Clarke Jumpstart 910 Operating & Maintenance Manual

0402

Part Number 6240020

©

Operating & Maintenance

Instructions

Jumpstart

910

Jumpstart

910

Copyright Clarke International: All rights reserved. Dec 1999

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IMPORTANT NOTICE

YOU MUST CHARGE THE BATTERY BEFORE USE.

See the notes on page 6

For Spare Parts and Servicing, please contact your local dealer, or
Clarke International on one of the following Numbers:

Parts and Service Tel: [phone]
Parts and Service Fax: [phone]

or e-mail as follows:

Parts: [e-mail]
Service: [e-mail]

PARTS AND SERVICE

If you have any problems using your Jumpstart, call the

Clarke Helpline on,

020 8988 7400

Press 1 for Parts : 2 for Technical Assistance

SPECIFICATIONS

Model Number ......................................................................... Jumpstart 910

Part Number ............................................................................. 6240020

Battery Type ..............................................................................Sealed, Lead Acid,

.................................................................................................... Rechargeable,

.................................................................................................... Maintenance Free

.................................................................................................... 12V DC

.................................................................................................... 17 AH

Voltage Output ........................................................................ 12 Volts DC

Bulb Type ...................................................................................12V, 3.6Watt, Screw type

Air Compressor Max output ....................................................16 bar (240psi)

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Thank you for purchasing this Clarke Jumpstart. Before using please read these instructions.
This is for your own safety and that of others around you, and to help you achieve long and
trouble free service from the Jumpstart unit.

GUARANTEE

This product is guaranteed against faults in manufacture for 12 months from purchase date.
Keep your receipt as proof of purchase. This guarantee is invalid if the product has been
abused or tampered with in any way, or not used for the purpose for which it is intended. The
reason for return must be clearly stated. This guarantee does not affect your statutory rights.

SAFETY PRECAUTIONS

NEVER allow the negative and positive leads, on this unit, to touch or to touch the
same metal object.

Although the Jumpstart is water resistant and may be used outdoors, DO NOT leave it
exposed to the elements. Avoid direct sunlight, direct heat, rain/moisture etc.

The Jumpstart is designed for use with 12V systems ONLY.

DO NOT operate the Jumpstart if the case or any of the cables are damaged. Consult
your Clarke dealer for repair or replacement of the parts.

To prevent battery overheating and consequent damage, DO NOT exceed our
recommendations for jump starting.

The Jumpstart is NOT designed to be used as a replacement for a vehicle battery.

DO NOT attempt to BOOST CHARGE the Jumpstarts’ sealed battery.

DO NOT allow the battery, at any time, to become completely discharged.

NEVER OPERATE THE AIR COMPRESSOR FOR MORE THAN 10 MINUTES. Wait a further 10

minutes (minimum) before restarting

When connecting the Jumpstart leads to a battery, ALWAYS connect the RED, (positive,
+ve) output conductor to the UNEARTHED battery terminal FIRST, then connect the
BLACK, (negative, -ve) conductor to the chassis or suitable engine bolt, well away
from the battery and fuel line.

ALWAYS ensure the vehicle battery posts and battery clamps are perfectly clean before use.

ALWAYS ensure the area is well ventilated When jumpstarting.

ALWAYS wear suitable protective clothing and eye protection when working with lead

acid batteries.

WARNING! It is possible that some electronic equipment could be damaged by
jump starting. ALWAYS check with the manufacturers handbook to determine
whether or not precautions should be taken.

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FEATURES AND USE

The Jumpstart 910 is a rechargeable 12 Volt power supply, ideal for starting vehicles in the event of
a flat battery. The Jumpstart may also be used to power 12V appliances, such as Mobile Phones,
Radios, Electric Coolers etc. Additionally a battery powered air compressor is available to inflate
tyres, air beds, footballs etc, and a built in lamp may be used as a stand alone light source.

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Fig. 1

1 Positive Battery Connection Lead to connect to the positive battery terminal

2 Lamp to provide light for roadside repairs or emergency situations

3 230/12V Transformer for charging internal battery pack
4 Cigarette Lighter Adaptor for charging internal battery pack

5 Volt Meter to indicate the state of charge of the internal battery

6 Lamp ON/OFF Switch switches the lamp ON or OFF
7 Cigar Lighter Socket for use with the cigar lighter adapter provided (Item 4)
8 Voltage Test Switch press to indicate the internal batteries power level
9 12 DC Socket connects the 230 Volt charger to allow mains charging

10 Negative Battery Connection Lead to connect to the negative battery terminal

11 Air Compressor ON/OFF switch

12 Air Pressure Gauge

13 Adapters

14 Air Hose

PARTS IDENTIFICATION

No. Description Part No.

1 Positive Battery Connection Lead HT90001
2 Lamp Bezel c/w lens HT90003
3 230V Battery Charger HT90006
4 Cigarette Lighter Adapter HT90007

10 Negative Battery Connection Lead HT90002

- Battery 12V 17AH HT90005

- Air Compressor c/w Air Gauge HT91001
13 Adapters (Set of three) HT91002
14 Air Hose w/connector and worm drive Clip HT91003

SPARE PARTS (Ref. Fig.1)

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PUTTING TO USE

A. Jump Starting

ALWAYS

carry out the following preliminary checks before connecting the Jumpstart to the battery:

• Ensure the vehicle ignition and ALL ancillary equipment - lighting, radio etc., is switched OFF.

• Ensure the vehicle battery is rated at 12V and is not damaged in any way.

• Ensure the battery terminals are perfectly clean and the clamps are firm and perfectly secure.

• Remove vehicle battery filler plugs and check electrolyte level. If necessary, top up
with distilled water.

When completely satisfied, proceed as follows:

1. Connect the red clamp to the unearthed battery terminal first, (this is usually the positive (+ve)

terminal and painted RED), then the black clamp to the chassis or engine bolt, well away
from the fuel lines or moving parts, ensuring the connections are firm and secure.

2. Switch the vehicle ignition ON, and leave in this condition FOR APPROX TWO MINUTES.

(This will provide the vehicle battery with a short ‘boost’ charge to allow for easier starting).

3. Switch the ignition to ‘start’, for NO MORE than 6 seconds.

If the engine does not start,

within this time, SWITCH OFF the ignition and wait for at least 3 minutes before trying

again.

4. Once the engine is running, disconnect the earthed clamp FIRST i.e. that connected

to the chassis or engine bolt etc., and return it to its storage position, then disconnect
the unearthed clamp, from the battery terminal, and restore to its storage position.

IMPORTANT!
As soon as possible after use, recharge the Jumpstart battery.

A Cigarette lighter type socket located on the side of the casing (see Fig.1, 7). allows
connection, via a standard DC adapter (supplied),to other DC electrical equipments.

The table below indicates the approx. operating time from a fully charged battery.

WARNING: Be Aware that a fully charged 12V battery can have an output of approx.13.5V.
Consult the appliance handbook to ensure it is safe to operate from a 12V battery.

B. Using as a 12Volt Power Supply

Estimated Use Electrical Appliance

30 Hours _______________ Cell Phones
21 Hours _______________ Radios, Fans
12 Hours _______________ Camcorder, VCR, Spotlight
7 Hours ________________ Electric Tools, Bilge Pump

C. Using the Air Compressor

For inflating tyres, attach the air hose to the tyre by pushing the connector down firmly on the
tyre adapter and locking in place by turning the connector locking lever through 90 degrees.

Switch ON the compressor. The gauge will indicate the air pressure in the line.
Three adapters are also provided which allow the compressor to be used for inflating air beds,

footballs etc. Select the appropriate adapter and push the threaded end firmly into the air hose
connector, locking it in place by turning the connector locking lever throuh 90 degrees.

WARNING! DO NOT run the compressor for more than 10 minutes. Allow a 10 minute
period to elapse before switching ON again.

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CHARGING THE BATTERY

IMPORTANT!

1. You MUST Charge your Jumpstart battery before using for the first time. (See ‘A’ below).

2. You should ALWAYS recharge the battery after every use.

3. You should ALWAYS recharge the battery every 3 months

4. You should NEVER leave your Jumpstart 910 battery in a state of discharge.

Follow the above rules to ensure maximum working life from your Jumpstart battery

Two means of charging the battery are provided.

A. ....using the 230 Volt Charger

1. Plug the adapter into the socket at the front of

the unit, then the transformer into the mains
supply and switch ON. The red LED will illuminate
to denote charging is in progress.

2. Continue to charge until the RED charging light

goes OUT. It is important to note that this could
take several days, depending upon the state of
charge of the battery.

NOTE: Pressing the ‘TEST’ button, with the charger
disconnected, will cause the needle on the voltmeter
to register the state of charge of the battery.

Once the charger is disconnected, it will be noted
that the voltage will slowly settle back. This is quite
normal and should not cause alarm.

When the LED extinguishes, charging will
automatically stop, indicating that the battery is at
maximum capacity,

Fig. 2

Fig. 3

1. Via a 230V supply, using the 230V

charger with cable and DC plug
provided, shown at ‘A’ Fig.2.

2. Via a 12V vehicle supply using the

cigar lighter adapter with cable and
plug provided, shown at ‘B’ Fig.2.

A 5 amp fuse is fitted within the cigar
lighter plug adapter, accessed by
unscrewing the end cap of the
adapter. Take care not to loose the
spring when unscrewing the cap.

NOTE : Using a 12V vehicle supply, the
battery will not charge to its maximum,
but only to approx. 50% of its capacity.

IMPORTANT! DO NOT allow the needle to enter the RED zone as this
could damage the battery

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MAINTENANCE

Always

inspect the Jumpstart before use to ensure the cables are in good condition,
and the clamps are clean and free from corrosion. Have them replaced if any damage
is apparent.

Keep clean by wiping with a dry cloth. DO NOT use solvents as a cleaning agent.

1. Plug the small adapter into the socket at the front of the unit, then the cigarette lighter

adapter into the receptacle on the vehicle and start the engine. The red LED will
illuminate to denote charging is in progress.

2. Continue to charge until the voltmeter registers ‘Battery Charged’ when the ‘TEST’

button is pressed, WITH THE CHARGING CURRENT DISCONNECTED. i.e., disconnect
the cigarette lighter adapter from the receptacle on the vehicle before pressing
the TEST switch.

NOTE:
We recommend that you use this system only when necessary, as prolonged use will reduce the

life expectancy of the battery, due to the fact that this method can only charge the battery to
approx. 50% of its capacity.

For maximum battery life, we strongly recommend that you maintain the battery ina fully
charged state at all times.

If charging does not take place, check the 5 Amp fuse within the cigar lighter adapter plug.
Ensure all connections are clean and free of grease etc.

B. ....using the 12 Volt Adapter

1. Replacing the Battery

1. Unscrew and remove the 10 self tapping screws securing the back cover. Lift off the

cover to expose the battery and other components. Take care when setting aside

the cover, not to damage the attached electric cables

2. Lift out the battery from the battery compartment, and detach the cables, from the

battery terminals. It will be necessary to cut the sheaths from the terminals to gain
access to the securing screws.

3. Taking great care not to short across the battery terminals, connect the RED heavy

duty cable to the battery terminal painted RED, and the black cables to the other
battery terminal. Wrap insulating tape (not supplied), tightly around the terminals, once
the cables are attached.

4. Gently slide the new battery into position in its compartment ensuring the packing

piece, stuck to the front of the battery, is in place.

Replace the back cover and secure with the 10 self tapping screws.

1. Gently squeeze the sides of the lens bezel together to disengage the clips at either

side, and pull the bezel out. If this proves to be difficult, the gentle use of a screwdriver
to push in the retaining clip in the middle of the rear edge of the bezel may be required.

2. Unscrew and remove the burned out bulb and screw in a replacement.

3. Snap the lens and bezel back into place.

2. Replacing the Light Bulb