Clarke JetKing 125, 7320170 User guide

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HOT WASHER
MODEL NO: KING 125
PART NO: 7320170
OPERATION & MAINTENANCE
INSTRUCTIONS
LS1009
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INTRODUCTION

This machine is a portable, high pressure power washer, designed for DIY and light commercial use only.
It comprises an electric motor, a pump, a high pressure hose with a trigger and lance, and an adaptor for injecting foam or cleaning agents into the water jet. Additionally, a burner is incorporated to provide hot water when required for hot washing.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
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TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . 6
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
USING YOUR POWER WASHER . . . . . . . . . . . . . . . . . . . . 10
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PARTS AND SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WATER SYSTEM DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . 19
KITS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 20
PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . 22
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GENERAL SAFETY RULES

WARNING: Water at high pressure can be dangerous and can cause damage to persons or property if the operator is careless. Never allow anyone to operate this equipment unless they are thoroughly reliable, and familiar with the safety precautions.
1. It is important to read all parts of this operator's manual carefully before using the power washer.
2. NEVER direct the sp
3. NEVER direct
4. NEVER h
5. AL can get very hot during use.
6. NEVER allow children to use this machine.
7. NEVER opera
8. NEVER at service agent.
9. NEVER supply an
10. NEVER use oil etc.
11. AL supply and operating the trigger before disconnecting any hose or accessory.
12. NEVER disconnect the plug by pulling on the power supply cable, and never move the power washer by pulling on the high pressure hose.
13. AL
14. AL other debris may be propelled at high speed by the water jet.
15. ALWAYS grip the gun firmly before pressing the trigger, expect the gun to ‘kick’ when starting.
16. AL washers may only be connected to the mains drinking water supply, if a backflow preventer valve is installed in the supply hose.
17. When not in use, ALWAYS disconnect from the water supply, and ensure the system is completely drained. Store in a cool dry location.
old your finger over the high pressure nozzle.
WAYS remember that the exhaust, exhaust gases and the metal lance
tempt any repairs to this machine. Always refer to a qualified
the detergent bottle to spray solvents, e.g. paint thinners, petrol,
WAYS release any residual pressure in the system by turning off the water
WAYS keep the machine itself dry and well clear of water spray.
WAYS wear protective clothing and safety glasses. Loose particles and
WAYS respect the requirements of the local water company. Power
ray towards any person or animal.
the spray towards electrical wiring or equipment.
te the machine with any of the covers removed.
y liquid other than water to the water inlet.
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SAFETY SYMBOLS

WARNING: Risk of electrocution.
NEVER direct spray at persons or
animals.
NEVER direct spray toward any electrical device or electrical outlet.
Guaranteed sound power level .
WARNING: Hot surface / Exhaust gasses.
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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)
WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply.
Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power supply may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a mains socket could cause an electrical hazard.
WARNING! The wires in the power cable of this product are coloured in accordance with the following code: Blue = Neutral Brown = Live Yellow and Green = Earth
If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is
marked N or coloured Black.
• The wire which is coloured Brown must be connected to the terminal which is
marked L or coloured Red.
• The wire which is coloured Yellow and Green must be connected to the
terminal which is marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.
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Fig. 1

OVERVIEW

NO DESCRIPTION NO DESCRIPTION
1 Transformer 8 Electrical system box
2 Boiler 9 Hot / Cold selector switch
3 Fuel delivery pump 10 Cooling fan
4 Electric motor 11 Diesel tank cap
5 Exhaust vent 12 Diesel tank
6 Pressure switch 13 Water inlet
7 High pressure water pump 14 Pressurised water outlet
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UNPACKING

Fig. 2
Unpack your power washer and check to ensure the following items are present.
Contact your dealer immediately if any parts are missing or damaged.
•Hose
•Gun/lance
• Detergent bottle

ASSEMBLY

On first use or after a long period out of use, connect only the water intake hose for a few minutes, in order to flush any dirt out of the high pressure hose outlet.

ELECTRICAL CONNECTION

Check that the mains voltage is the same as the voltage on the data plate. Check that the mains system is earthed and is fitted with a RCD Circuit breaker.

FILLING UP WITH FUEL

1. Remove the fuel cap.
2. Fill the tank with Diesel as shown in Fig 2.
• Refuel carefully to avoid spilling
fuel.
Do not overfill.
3. Replace the fuel cap and tighten secur
ely.
WARNING: ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY FROM ANY HEAT SOURCES.
WARNING: LET THE POWER WASHER COOL DOWN BEFORE REFUELLING.
WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN.
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WATER SUPPLY CONNECTION

Fig. 4
Fig. 5
Fig. 3
1. Connect the water supply hose (1) to the inlet connection (2). See Fig. 3.
NOTE: A reinforced hose with
inside diameter of at least 10 mm should always be used.
NOTE: The water supply flow rate
must be at least 6.1 l/min. and the inlet temperature must not exceed 40 °C.

THE HIGH PRESSURE HOSE

1.
Connect one end of the high pressure hose (3) to the gun (4). See Fig.
2. Connect the other end of the hi (5), tightening firmly.
4.
gh pressure hose to the outlet

FITTING THE LANCE

1.
Take hold of the gun (1) in one hand and fit the lance (2) on to the gun as shown in Fig. 5.
2. Tighten the collar (3) to secure. See Fig.
5.
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USING YOUR POWER WASHER

Fig. 6
Fig. 7
• Stand on a stable surface and grip gun/spray wand firmly with both
hands.
• Do not allow vehicles to drive over the hoses.
• Never obstruct the exhaust in any way.

COLD WATER OPERATION

1. Turn on the water supply tap to supply water to the power washer.
WARNING: FAILURE TO TURN ON THE WATER WILL CAUSE DAMAGE TO THE HOT WASHER
Set the Hot / Cold selector switch
2. (I / 0/II) to (I) to start the power washer operating with cold water. See Fig. 6.
• Pump will start
3.
Take hold of the lance and press the trigger (A) as shown in Fig. 7.
• Expect the gun to kick when
the trigger is pul
• Check that the water jet is
strong and continuous; otherwise, remove the nozzle, clean it and put it back in place.
4. Release trigger to stop water flow.
NOTE: The power washer will then automatically go into bypass mode.
WARNING: DO NOT ALLOW THE POWER WASHER TO OPERATE IN BYPASS MODE FOR MORE THAN 5 MINUTES. OVERHEATING CAN CAUSE DAMAGE TO PUMP.
led.
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HOT WATER OPERATION

Fig. 8
Fig. 9
1. Turn on the water supply tap to supply water to the power washer.
WARNING: FAILURE TO TURN ON THE WATER COULD CAUSE DAMAGE TO THE PUMP.
Set the Hot / Cold selector switch
2. (I / 0/II) to (II), to start the power washer operating with hot water. See Fig. 8.
• Pump will start
3.
Take hold of the lance and pull the trigger (A) as shown in Fig. 9
• Expect the gun to kick when
the trigger is pul
• Check that the water jet is
strong and continuous; otherwise, remove the nozzle, clean it and put it back in place.
4. Wait a few moments to allow the water to heat up.
5. Release trigger to stop water flow.
NOTE: The power washer will then automatically go into bypass mode.
led.
WARNING: DO NOT ALLOW THE POWER WASHER TO OPERATE IN BYPASS MODE FOR MORE THAN 5 MINUTES. OVERHEATING CAN CAUSE DAMAGE TO PUMP.
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STOPPING THE POWER WASHER

Fig. 10
Fig. 11
Fig. 12
1.
Release the gun trigger (A) Fig. 10
2. Set the Hot / Cold selector switch (I / 0/II) to (0), to st washer
3. When the power washer has stopped, pull the trigger (A) a few times to discharge any residual pressure left in the hose.
Engage the safety catch (B) of
4. the gun trigger. See Fig. 11.
op the power

APPLYING CHEMICALS AND CLEANING AGENTS

1.
Take hold of the gun in one hand.
2. Fill the detergent bottle with suitable available from your dealer.
3. Fit the detergent bottle onto the gun as shown in Fig. 12
4. Tighten the collar to secure.
5. After use, rinse the detergent bo
power washer detergent
ttle thouroughly.

SHUTTING DOWN

1. Place the three-position switch to (0) to turn the power washer off.
NOTE: NEVER tur
2. Turn water supply off.
3. Pull trigger on spray gun to relieve any
4. See page 13. in this manual for proper storage procedures.
n the water off with the pump running.
water p
12
ressure.
Page 13

STORAGE

Fig. 13
1. Drain all water from the hose and gun by holding the gun/lance vertically with the nozzle pointing down and pulling the trigger.
2. Engage the gun safety catch and coil up the electricity supply cable and the high pressure hose to prevent damage.
3. Store the power washer in a place where risk of unauthorized use.
it is protected from frost and the

MAINTENANCE

CLEANING THE INSIDE OF THE HEATING COIL (FIG.13)

The coil must be cleaned periodically, at intervals depending on the hardness of the water supply being used.
1. Dilute 1 kg of de-scaler, with 10-15 litr
2. Connect the inlet hose (A) to the tap (B) of the container. See fig. 13.
3. Place the end of the high pressur
4. Operate the power washer for about 20
5. After cleaning, disconnect the hose (A) from the tap (B) and connect it to the mains water
6. Remove the end of the high pressure hose (C) from the container and connect it to the gun (P). See fig. 13.
7. Remove the nozzle (U) from the lance (P), turn on the mains water tap (E). Operate the power water flowing from the hose runs clear.
8. Replace the nozzle (U) on the lance and dispose of the water in the container.
tap (E). See fig. 13.
washer with the lance with no nozzle fitted until the
es of cold water into a container.
e hose (C) in the container.
minutes on cold setting.
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EVERY 2 WEEKS OR 50 WORKING HOURS

Fig. 14
Fig. 15
Fig. 16
WARNING: BEFORE DOING ANY WORK ON THE POWER WASHER, DISCHARGE THE PRESSURE FROM THE HOSE AND DISCONNECT THE ELECTRICITY SUPPLY PLUG, REMOVE THE HOSE FROM THE TAP TO DISCONNECT THE WATER SUPPLY.
Check the filter in the water inlet connection (A) fig. 14.
CLEANING THE WATER INLET FILTER
This screen filter should be checked periodically and cleaned if necessary.
1.
Remove filter from the water inlet as shown.
2. Clean filter by flushing from both sides with water
3. Replace the filter into the water inlet.
Do not operate power washer with
out filter installed.
.

EVERY 4 WEEKS OR 100 WORKING HOURS:

1.
Unscrew the two screws indicated and lft off the outer cover.
2. Pull off the 2 spark plug leads.
3. U
nscrew the three blind nuts shown and carefully lift of cover plate taking care not to damage the fuel pipe.
4. Check the gap between the electrodes.
• The gap should be 3 mm.
• W
ipe the electrodes clean.
5. Reassembly is the reverse of the removal pr
ocedure .
f the
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EVERY 3 MONTHS OR 300 WORKING HOURS:

For spare parts & servicing, please contact your nearest dealer, or
Machine Mart, on one of the following numbers.
PARTS TEL:...............................
SERVICE TEL:...........................
CUSTOMER CARE LINE: .........
OR: .........................................
0115 956 1805 0115 956 1809 0115 956 1810 0115 955 9999
CHANGE THE FUEL FILTER AND FUEL PUMP FILTER.
(this operation must be carried out by service engineers).

PARTS AND SERVICING

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TROUBLESHOOTING

If the following does not solve your problem, please contact the service
department. See page 15.
PROBLEM CAUSE SOLUTION
The pump turns but does not reach the required pressure.
Pressure fluctuates
Pressure drops Worn out suction and/or
Insufficient water
mperature
te
Water leaks from
piston head
the
The pump is sucking in air Check that all pipes and hoses are
Worn out valves Replace the valves
Worn out nozzle Replace the water nozzle
Worn out gaskets Replace the gaskets
Blocked/dirty water filter Clean the water filter
Worn out suction and/or
ivery valves
del
Foreign body caught in the
ve
val
Air being sucked in Check that all pipes and hoses are
Worn out gaskets Replace the gaskets
ivery valves
del
Foreign body caught in the val
ve
Air being sucked in Check that all pipes and hoses are
Worn out gaskets Replace the gaskets
Worn out water nozzle Replace the nozzle
Scale build up on the heating coil
Soot build up may be bl
ocking the boiler
Worn out nozzle Replace the water nozzle
Worn out piston Replace the piston
Casing side seal rings worn out
Worn out or dirty valves Replace the valves
cure
se
Replace the valves
Check the valve and clean if needed
se
cure
Replace the valves
Check the valve and clean if needed
cure
se
Clean (See page 13)
Clean
Replace the seal rings
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PROBLEM CAUSE SOLUTION
The boiler is producing excessive fumes
The boiler
tches itself off
swi
Water is present
pump oil
in the
Noise The springs on the suction
Presence of water in the fuel tank
The starter electrodes are
sitioned correctly
not po
The fuel nozzle is dirty Clean the fuel nozzle
The fuel nozzle has worn out Replace the fuel nozzle
The boiler coil is blocked Clean the boiler coil
The fuel pump is dirty Clean the fuel pump
The fuel valve is not working Replace the fuel valve
The fuel tank is empty Refill the fuel tank
The filter on the fuel suction
is dirty
tube
Presence of water in the fuel tank
The transformer is broken Replace the transformer
The electrodes are not
ed correctly
position
The fuel nozzle is dirty Clean the fuel nozzle
The fuel nozzle has worn out Replace the fuel nozzle
The fuel pump is damaged Replace the fuel pump
The fuel valve is damaged Replace the fuel valve
Casing side seal rings are worn out
Gaskets are worn out Replace the gaskets
Air being sucked in Check that all pipes and hoses are
Dirty water filter Clean the water filter
Insufficient water supply Ensure the water supply can supply
or delivery valves are
and/ worn out or broken
Foreign body caught in the s
uction and/or delivery
valves
Worn out ball bearings Replace the ball bearings
Worn out gaskets
Empty the fuel tank and refill with clean fuel.
Check the distance of the electrodes
Clean the fuel filter
Empty the fuel tank and refill with clean fuel.
Check the distance of the electrodes
Replace the seal ring
cure
se
nimum volume required
the mi
Replace the valves
Check the valve and clean if needed
Replace the gaskets
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SPECIFICATIONS

Motor
Motor Insulation Class F
Motor Protection IPX5
Volt ag e 230V 50Hz
Power 1.8 kW
Fuel Capacity (L)
Water supply
Max. feed temperature
Min. feed volume
Performance Data
Working pressure 90 Bar / 9 MPa
Max. pump pressure 110 Bar / 11 MPa
Max. water flow (l/min.) 6.1
Max. water temperature
Guaranteed sound power level L
Measured sound power level L
Dimensions
Length (mm) 400
Width (mm) 610
Height (mm) 940
Hose length 8 m
dB (A) 88
WA
dB (A) 80
PA
12 Litres
o
C
40
6.1 l/m
o
C
90
Weight (kg) 44
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WATER SYSTEM DIAGRAM

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KITS AND ACCESSORIES

20
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PARTS LIST

NO DESCRIPTION PA R T NO NO DESCRIPTION PAR T N O
1 Boiler AR3162090 33 Pressure switch AR3162890 4 Yellow Wheel
cover 5 Circlip AR3162010 35 Fitting AR3162310 6 Wheel AR3160240 36 Ring nut AR3160490 7 Nut AR2180740 37 Pipe AR3162320 8 Hose Barb AR3160150 38 Filter AR3161520 9 Pipe AR3160140 39 Pipe AR3162330
10 Fitting AR3160430 40 Fitting AR3160340 11 Fitting AR3162140 41 Frame/fuel tank AR3162340 12 Pressure relief
ve
l
va
13 Duct AR3162150 43 Yellow Outer
14 Fan AR3162160 44 Right Bracket AR3160010 15 Pump housing AR3162170 45 Screw AR1681080 16 Fuel pump AR3162180 50 Left Bracket AR3160020 17 Anti-vibration
mount
18 Fuse AR3162200 52 Lance AR50690 19 Plate AR3162210 53 Gun AR40824 20 Transformer AR50717 54 Detergent bottle AR40320 21 Inline fitting AR3162220 55 High pressure pipe AR50689 22 Pipe AR3162230 A KIT A ARKIT2574 24 Plate AR3162250 B KIT B ARKIT2508 32 Elbow fitting
AR50898 34 Gasket AR3162300
AR3160540 42 Fuel cap AR50933
AR3162350
cover
AR3162190 51 Nozzle AR3729
AR3161220 C KIT C ARKIT42421
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DECLARATION OF CONFORMITY

22
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DECLARATION OF CONFORMITY

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