Clarke JET 9000B, 7333502 User guide

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WARNING: Do not use the machine without reading this manual
POWER WASHER
MODEL NO: JET 9000B
PART NO: 7333502
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0517 ISSUE 2
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INTRODUCTION

Thank you for purchasing this CLARKE Power Washer.
The machine has been designed to use hot or cold water to clean any surfaces which can stand the force of the high pressure water jet and the action of the detergents used.
The machine must only be used for the purpose for which it was designed.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
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GENERAL SAFETY RULES

WARNING: WATER AT HIGH PRESSURE CAN BE DANGEROUS AND CAN CAUSE DAMAGE IF THE OPERATOR IS CARELESS. NEVER ALLOW ANYONE TO OPERATE THIS MACHINE UNLESS THEY ARE FAMILIAR WITH THE SAFETY PRECAUTIONS.
1. High pressure water jets can be dangerous if subject to misuse. They must not be directed at animals or people.
2. Never allow children or untrained personnel to use this product.
3. Never operate the power washer with any covers removed.
4. Never attempt any electrical or mechanical repairs to this power washer. Always refer to your Clarke dealer.
5. Never supply any liquid other than water to the water inlet.
6. Never use the detergent facility to introduce flammable liquids/solvents, e.g. paint thinners, petrol, oil due to risk of explosion.
7. ALWAYS release any residual pressure in the machine by turning off the water supply and operating the trigger, before disconnecting the hose.
8. ALWAYS keep the pressure washer itself dry and clear of water spray.
9. Never direct the spray jet at the pressure washer itself or any other electrical equipment.
10. ALWAYS wear protective clothing, safety shoes and safety glasses. Loose particles & other debris may be propelled at high speed by the water jet.
11. ALWAYS hold the spray gun firmly & expect the gun to ‘kick’ when starting.
12. ALWAYS disconnect from the water supply and ensure the machne is completely drained when not in use. Store in a cool dry location.
13. Only use chemical cleaning agents (detergents), that are approved for pressure washers. CLARKE Traffic Film Remover or CLARKE Wash and Wax (available from your dealer), are recommended.
14. ALWAYS disconnect from the electrical power supply and remove the plug from the socket before carrying out any maintenance.
15. ONLY use original spare parts from the Clarke service department.
16. High pressure hoses, fittings and couplings are important for the safety of the machine. Use only hoses, fittings and couplings recommended by the manufacturer.
17. NEVER use the pressure washer if the power cable or other important parts of the power washer are damaged.
18. If an extension cable is used, the cable and plug must be of watertight construction. Inadequate extension cables can be dangerous.
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SAFETY SYMBOLS

The following symbols are displayed on the machine.
WARNING: Do not discharge the water spray at persons or animals. Keep clear of nozzle.
WARNING: Never direct spray toward any electrical device or electrical outlet.
Wear Hand Protective Gloves
Falls within the WEE (Waste Electrical/ Electronic) Directive.
Read Instructions
Wear Eye Protection
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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a mains socket could cause an electrical hazard.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
• The wire which is coloured Blue must be connected to the terminal
which is marked N or coloured Black.
• The wire which is coloured Brown must be connected to the terminal
which is marked L or coloured Red.
• The wire which is coloured Yellow and Green must be connected to
the terminal which is marked E ( ) or coloured Green.
WE STRONGLY RECOMMEND THAT THIS MACHINE IS CONNECTED TO THE MAINS SUPPLY VIA A RESIDUAL CURRENT DEVICE (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.
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OVERVIEW

1 On/OFF Switch 5 Detergent Container
2 Spray Gun Assembly 6 Power Cable
3 Reel Handle 7 Mains Water Inlet
4Lance
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LIST OF CONTENTS

The following items should be supplied in the carton. If any parts are missing or damaged, please see your Clarke dealer where you purchased the machine.
1 x Power Washer
1 x Gun Assembly
1 x Lance c/w fitted Pencil-Jet / Fan - High / Low Nozzle
1 x Hose Assembly on integral Hose-Reel
1 x Inlet Hose Adaptor
1 x Instruction Manual
1 x Accessory Adaptor

BEFORE USE

Unpack your power washer and check to ensure all the items listed above are present.

UNFOLDING THE HOSE REEL HANDLE

1. Open the reel handle from its folded position before use.
2. Release the hose from the retaining clip on the hose reel, then pull the hose from the reel to unwind whatever length is required.
• Winding the handle clockwise
will reduce the length of the hose.
• If the spray gun/lance assembly is not attached, the hose can be
secured in the retaining clip when the hose is re-wound.
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ASSEMBLING THE LANCE

The lance must be fitted to the gun assembly before use.
1. Assemble by screwing the end of the lance into the gun assembly.
2. Tighten the locking nut by hand.

CONNECTING THE GUN TO THE HOSE

Connect the gun to the hose by inserting the quick releae push fit connector.

CONNECTING THE MAINS WATER SUPPLY

NOTE: Always follow any regulations of
your local water supplier.
1. Screw the inlet adaptor to the water inlet as shown.
2. Connect the mains water supply hose to the inlet adaptor. A standard garden hose is suitable.
• It is recommended to use a
reinforced hose with an inner diameter of at least 10 mm available from your CLARKE dealer.
• Ensure the water connection is secure.
NOTE: The water source must provide
a minimum of 6.6 litres per minute at not more than 40°C.
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FILLING WITH DETERGENT

If you intend to use detergent:
1. Remove the detergent filler cap located at the rear of the pressure washer and fill with detergent.
2. Replace cap before use.
3. Only use detergents recommended for use with pressure washers, such as CLARKE Traffic Film Remover which is a powerful ‘low foaming’ agent for car cleaning, patio cleaning etc., or CLARKE Wash & Wax, both available from your CLARKE dealer.
DESCRIPTION SIZE PART NUMBER
Car Wash & Wax Shampoo 5 Litre 3050815
Concentrated Traffic Film Remover 5 Litre 3050821
Concentrated Traffic Film Remover 25 Litre 3050820
Ready To Use Traffic Film Remover 5 Litre 3050818
Ready To Use Traffic Film Remover 25 Litre 3050819
The use of unsuitable cleaning agents may adversely affect the safety of the machine. Before use, refer to correct operating temperatures on page 17.

ACCESSORIES

A range of accessories is available from your Clarke dealer:
• Accessories with bayonet style couplings can be fitted to the hose by
means of the adaptor supplied.
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OPERATION

GETTING STARTED

1. Ensure that the water supply is correctly connected and turned on.
WARNING: FAILURE TO TURN ON THE WATER FULLY COULD CAUSE DAMAGE TO THE POWER WASHER INTERNAL COMPONENTS.
WARNING: DO NOT USE THE POWER WASHER IF THE SUPPLY CABLE OR IMPORTANT PARTS OF THE MACHINE ARE DAMAGED, E.G. SAFETY DEVICES, HIGH PRESSURE HOSES, TRIGGER.
WARNING: WE RECOMMEND THAT THIS MACHINE IS CONNECTED TO THE MAINS SUPPLY VIA A RESIDUAL CURRENT DEVICE (RCD).
2. Plug the power cable into the mains supply.
3. Release the trigger lock.
• The pressure washer is now
ready for use.
4. Press the start switch (‘I’).
5. Pull the trigger.
NOTE: When the trigger is pulled the
pressure of water will cause the lance/gun assembly to kick back suddenly.
6. When using the power washer for the first time, let it run for a few moments so that any air bubbles or other impurities are discharged.
7. Release the trigger to stop the water flow.
• This pressure washer is fitted with an auto stop system to protect the
motor during use.
• When the trigger is released, the motor will stop. When the trigger is
squeezed the motor will start up again.
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ADJUSTING THE SPRAY

The nozzle is adjustable to allow you to adjust the spray from a narrow jet of water to a wide spray.
To adjust the nozzle, proceed as follows:
1. Hold the shaft of the lance in one hand.
2. Twist the nozzle with the other hand.
3. To vary the spray between narrow and wide, turn the nozzle
anticlockwise through 180
o
.

ADJUSTING THE PRESSURE

There are three ways to adjust the pressure of the water:
1. Slide the nozzle forwards to lower the pressure.
2. Back away from the surface being cleaned. The further away you are the less the pressure will be on the surface being cleaned.
3. Adjust the spray to a wider angle.

APPLYING CHEMICALS AND CLEANING SOLVENTS

CAUTION: IF YOUR EYES COME INTO CONTACT WITH ANY CLEANING FLUIDS, RINSE THEM IMMEDIATELY WITH PLENTY OF FRESH, CLEAN WATER AND SEEK MEDICAL ADVICE IF REQUIRED.
1. Ensure the trigger is locked.
2. Remove the cap from the detergent container.
3. Fill the container with a suitable bio-degradable detergent.
4. Replace the cap.
5. Squeeze the trigger.
6. Pull the adjusting sleeve forward to set the required spray pressure.
7. Start washing.
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SHUTTING DOWN

When you have finished using the power washer, follow the procedure below to switch off and disconnect the unit.
1. Press the stop switch (‘O’).
2. Turn the mains water supply off at the tap.
• NEVER turn the water off with the power washer running.
3. Release the pressure in the pump and hose by squeezing the trigger for a few seconds until no more water comes out of the nozzle.
4. Move the trigger lock to the locked position.
5. Disconnect the mains power supply and store the cable in its position on the rear of the machine.
6. Wind the hose onto the reel and store the spray gun/lance in the holder on the front of the power washer as shown on page 6.
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MAINTENANCE

WARNING: THE MACHINE SHALL BE DISCONNECTED FROM THE POWER SUPPLY BY REMOVING THE PLUG DURING CLEANING OR MAINTENANCE AND WHEN REPLACING PARTS.

CLEANING THE NOZZLE

If the nozzle becomes partially clogged with foreign material such as dirt or limescale, excessive pressure may develop and the pump pressure will pulsate. Clean the nozzle immediately as follows:
1. Turn off the power washer and turn off the water supply.
2. Pull the trigger to relieve any water pressure.
3. Disconnect the lance from the spray gun.
4. Remove any obstructions by directing water supply into the end of the lance for 30 seconds to back flush loose particles.
5. Reconnect the lance to gun and turn on water supply.

REMOVING THE SPRAY GUN FROM THE HOSE

The gun can be disconnected from the hose for cleaning or to unblock the spray gun/hose by disconnecting the connection using a 17 mm spanner.
Pull the hose away from the spray gun.

CLEANING THE WATER INLET FILTER

This filter should be checked periodically and cleaned if necessary.
1. Remove filter from the water inlet of the pump as shown.
2. Clean the filter by flushing both sides with water.
3. Replace the filter into the water inlet.
• The tapered side faces inwards.
NOTE: Do not operate power
washer without filter properly installed.
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SERVICING

All repairs and maintenance operations must be carried out by technically qualified personnel while disconnected from the power and water supplies.
Correct use and maintenance is necessary to guarantee the power washer's reliability and best performance.
Please only use the correct spare parts as supplied by your Clarke dealer.

ANNUALLY

LIMESCALE
Periodically the pump should be checked for limescale buildup, dependant upon the hardness of the local water supply.
Please contact the CLARKE International Service Dept.
DE-COMMISSIONING THE PRODUCT
Should the product become completely unserviceable and require disposal, dispose of the product according to local regulations. Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.

STORING THE POWER WASHER

1. Disconnect the high pressure hose and drain all water from the hose.
2. Make sure that the power washer has been thoroughly cleaned before storing it in a clean dry place.
3. Avoid storing the power washer at freezing temperatures.
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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION
No water delivery. Water filter blocked. See cleaning the water filter
on page 13.
Pump valves jammed. Contact Clarke Service
Department.
Clogged lance nozzle. Clean the nozzle.
Low or irregular pressure
Machine is noisy. Air intake worn out / dirty/
Motor suddenly stops.
Pressure drop. Air in system
Insufficient water supply. Check connections.
Pump taking in air. Check connections.
Detergent inlet sucking in air.
Water filter dirty. Clean or replace.
Worn out gaskets or valve components.
Exceeding the inlet water temperature.
Damaged or warn out nozzle components.
Low Voltage. Make sure the pressure
blocked valves. Excess water temperature.
Thermal protection has activated due to overheating.
. Bleed system by quickly
Worn high pressure nozzle
Check connections and that detergent supply is topped up.
Contact Clarke Service Department for replacement.
Make sure the water supply is below 60 degrees.
Contact Clarke Service Department for replacement.
washer is connected to a suitable power supply.
Check air inlet. Contact Clarke Service Department. Reduce water temperature.
Switch off the machine and wait until the unit has cooled down sufficiently.
operating trigger several times. If necessary operate the machine briefly without the high pressure hose connected.
. Renew nozzle.
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Pressure fluctuations or pressure drop.
Shortage of water. Turn water tap on fully.
Water supply hose too long/ too narrow.
No water due to clogged
Use a 1/2” diameter water supply hose.
Clean water inlet filter.
inlet filter.
Oil leak. Worn seals. Contact your Clarke dealer.
Motor does not start when switched on.
Plug is not connected properly.
Check plug and lead and have them replaced by a qualified electrician if necessary.
Mains fuse tripped/blown. Renew fuse or reset.
Motor hums when trigger operated and does not start.
Mains voltage too low. Have electrical connection
checked.
Incorrect diameter cable
Use correct diameter cable.
resulting in voltage drop.
Pump seals stuck. Contact your Clarke dealer.
Motor cuts out ­trigger open.
Motor protection switch has been activated due to overheating or motor overload.
Ensure supply voltage and unit voltage are equal. Switch off and allow to cool for at least three minutes.
Nozzle partly clogged. Clean using the supplied
nozzle cleaning needle.
Additives are not being supplied.
Additive container empty. Fill additive container.
Lance not correctly set. Put lance on low pressure
setting.
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PRODUCT SPECIFICATIONS

Model Number JET 9000B
Part Number 7333502
Voltage 230V/50Hz
Motor Input Power 2600 W
Duty Cycle Continuous
Working pressure 123 bar
Maximum pump output pressure 200 bar
Maximum output flow rate 7.75 l/min (465 l/hr)
Maximum output temperature
Maximum input temperature
Detergent tank capacity 2200 ml
Sound Pressure Level (LWA)81
Sound power level (L
Guaranteed sound power level (L
)94
WA
WA
Uncertainty Factor K 3.44
Dimensions (L x W x H) 305 x 328 x 806 mm
Weight 23.65 kg
0
40
0-40
)98
C (1040F)
0
C

CONSUMABLES

A range of suitable hose, shampoo and traffic film remover are available from your Clarke dealer.
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PARTS LIST - FRAME & BODY

POS DESCRIPTION POS DESCRIPTION
1 Self-tapping Screw 17 Pump Assembly
2 Handle Pin 18 Front Cover
3 Hose Reel 19 Handle
4 Self-tapping Screw 20 Cable Sleeve
5 Cable Hook 21 Switch Holder
6 Cap Screw 22 Switch Panel
7 Spring Gasket 23 Power Switch
8 Flat Gasket 24 Air Outlet
9 Base 25 S/tapping Screw
10 Container Cap 26 Cable Retainer
11 Container 27 Cable Gland
12 Container Retainer 28 Board Clip
13 Capacitor Clamp 29 Spring Clip
14 Wheel 30 Insulation Sleeve
15 Wheel Retainer 31 Power Cable
16 Wheel Cover 32 Spray Gun/ Lance
When requesting spare parts, please ask for item TMC9000FB01 onwards.
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PARTS LIST - INTERNAL COMPONENTS

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PARTS LIST - INTERNAL COMPONENTS

POS DESCRIPTION POS DESCRIPTION
1 Motor Winding Cover 27 Relief Valve
2 Motor Fan 27-1 Sealing Ring
3 Induction Motor 27-2 Relief Valve Piston
4 Terminal Box 27-3 Sealing Ring
5 Capacitor/wire 27-4 Relief Valve Support
5-1 Capacitor/wire 27-5 Relief Valve Spring
5-2 Insulation Sleeve 27-6 Sealing Ring
5-3 Clip 27-7 Valve Seat Cover
6 Main Switch Wire 27-8 Valve Connecting Screw
6-1 Main Switch Wire 27-9 Safety Valve Stem
6-2 Insert Spring 27-10 Auto Stop Spring
6-3 Earth Terminal 27-11 Spring Press
7 Washer 27-12 Sealing Ring
8 Spring Washer 27-13 Relief Valve Bonnet
9 Self tapping Screw 27-14 Switch Box
10 Termianl Box Cap 27-15 Contact Point
11 Cam 27-16 Micro Switch
12 Spring Washer 27-17 Micro Switch Wire
13 Hex Screw 27-18 Insert Spring
14 Washer 27-19 Insulation Sleeve
15 Needle Bearing 27-20 Switch Box Cover
16 Bearing Washer 27-21 Self Tapping Screw
17 Spring Seat 27-22 Sealing Ring
18 Plunger 27-23 Relief Valve Bonnet
19 Plunger Spring 28 Valve Body
20 Seal Ring 29 Oil Seal
21 Seal Ring 30 Guide
22 Inlet Connector 31 Water Seal
23 Inlet Connector Seal 32 Spring Washer
24 Filter Core 33 Hex Screw
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25 Inlet Hose 42 Main Valve
26 Sealing Ring 42-1 Main Valve Cover
34 Hex Screw Insert 42-2 Main Valve Seat
35 Pump 43 Hose
36 Spring Washer 44 Nozzle
37 Hex Screw 45 Outlet Connector
38 Hex Screw 46 Hex Screw Insert
39 Sealing Ring 47 Spring
40 One-way Valve 48 Steel Ball
40-1 One-way Valve Cover 49 Sealing Ring
40-2 One-way Valve Core 50 Sealing Ring
40-3 One-way Valve Spring 51 Suction Connector
40-4 One-way Valve Seat 52 Sealing Ring
41 One-way Valve Insert
When requesting spare parts, please ask for item TMC9000/001 onwards.
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HOSE REEL ASSEMBLY

No DESCRIPTION No DESCRIPTION
1Screw 8Seal Ring
2 Crank Handle 9 Seal Ring
3 Bolt 10 Hose Spool (L/H)
4 Crank Handle Hub 11 Support Bracket
5 Support Bracket 12 HP Hose Connector
6 Hose Spool (right) 13 Retaining Clip
7 High Pressure Hose 14 Cover Plug
When requesting spare parts, please ask for item TMC9000HOSE/01 onwards.
No DESCRIPTION CODE
1 Lance Assy TMCFQ304
2 Gun Assembly TMCFQ305
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DECLARATION OF CONFORMITY

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