Clarke JET 8000 Operation & Maintenance Instructions Manual

WARNING: Do not use the machine without reading this manual

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0913

POWER WASHER

MODEL NO: JET 8000

PART NO: 7333500

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INTRODUCTION

Thank you for purchasing this CLARKE Power Washer.

The machine has been designed to use hot or cold water to clean any
surfaces which can stand the force of the high pressure water jet and the
action of the detergents used.

The machine must only be used for the purpose for which it was designed.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

LIST OF CONTENTS

The following items should be supplied in the carton. If any parts are missing or
damaged, please see your Clarke dealer where you purchased the machine.

1 x Power Washer

1 x Gun Assembly

1 x Lance c/w fitted Pencil-Jet / Fan - High / Low Nozzle

1 x Hose Assembly on integral Hose-Reel

1 x Inlet Hose Adaptor

1 x Instruction Manual

1 x Accessory Adaptor

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GENERAL SAFETY RULES

1. High pressure water jets can be dangerous if subject to misuse. They must
not be directed at animals or people.

2. NEVER allow children or untrained personnel to use this product.

3. NEVER operate the power washer with any covers removed.

4. NEVER attempt any electrical or mechanical repairs to this power washer.
Always refer to your Clarke dealer.

5. NEVER supply any liquid other than water to the water inlet.

6. Never use the detergent facility to introduce flammable liquids/solvents,
e.g. paint thinners, petrol, oil due to risk of explosion.

7. ALWAYS release any residual pressure in the machine by turning off the
water supply and operating the trigger, before disconnecting the hose.

8. ALWAYS keep the pressure washer itself dry and clear of water spray.

9. Never direct the spray jet at the pressure washer itself or any other
electrical equipment.

10. ALWAYS wear protective clothing, safety shoes and safety glasses. Loose
particles & other debris may be propelled at high speed by the water jet.

11. ALWAYS hold the spray gun firmly & expect the gun to ‘kick’ when starting.

12. ALWAYS disconnect from the water supply and ensure the machine is
completely drained when not in use. Store in a cool dry location.

13. Only use chemical cleaning agents (detergents), that are approved for
pressure washers. CLARKE Traffic Film Remover or CLARKE Wash and Wax
(available from your dealer), are recommended.

14. ALWAYS disconnect from the electrical power supply and remove the plug
from the socket before carrying out any maintenance.

15. ONLY use o ri g in al s pa re p ar t s f ro m the Clarke service department.

16.High pressure hoses, fittings and couplings are important for the
safety of the machine. Use only hoses, fittings and couplings
recommended by the manufacturer.

17. NEVER use the pressure washer if the power cable or other
important parts of the power washer are damaged.

18.If an extension cable is used, the cable and plug must be of
watertight construction. Inadequate extension cables can be
dangerous.

WARNING: WATER AT HIGH PRESSURE CAN BE DANGEROUS AND CAN
CAUSE DAMAGE IF THE OPERATOR IS CARELESS. NEVER ALLOW ANYONE
TO OPERATE THIS MACHINE UNLESS THEY ARE FAMILIAR WITH THE SAFETY
PRECAUTIONS.

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SAFETY SYMBOLS

WAR NI NG : Do not discharge the water

spray at persons or animals. Keep clear
of nozzle.

WAR NI NG : Never direct spray toward
any electrical device or electrical
outlet.

Read Instructions before use.

Wear Eye Protection

Wear Gloves

Equipment covered by the European
WEE (Waste Electrical/Electronic)
Directive.

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ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.

• The wire which is coloured Blue must be connected to the terminal which is

marked N or coloured Black.

• The wire which is coloured Brown must be connected to the terminal which is

marked L or coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E ( ) or coloured Green.

WE STRONGLY RECOMMEND THAT THIS MACHINE IS CONNECTED TO THE MAINS SUPPLY VIA A
RESIDUAL CURRENT DEVICE (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.

WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

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OVERVIEW

1 Spray Gun Assembly 6 Detergent Container

2 Telescopic Handle 7 Mains Water Inlet

3 High pressure Hose 8 On/OFF Switch

4Power Cable 9 Lance

5 Reel Handle

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BEFORE USE

Unpack your power washer and check to ensure all the items listed on page 2
are present.

UNFOLDING THE HOSE REEL HANDLE

1. Open the reel handle from its
folded position before use.

2. Release the hose from the
retaining clip on the hose reel,
then pull the hose from the reel to
unwind whatever length is
required.

• Winding the handle clockwise

will reduce the length of the
hose.

• If the spray gun/lance assembly is not attached, the hose can be

secured in the retaining clip when the hose is re-wound.

USING THE CARRYING HANDLE

1. Press and hold the centre button
on the telescopic handle to
unlock it.

• This will enable the handle to

extend and retract.

ASSEMBLING THE LANCE

The lance must be fitted to the gun
assembly before use.

1. Assemble by screwing the end of
the lance into the gun assembly.

2. Tighten the locking nut using a 22
mm spanner.

3. Slide the plastic cap into position.

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CONNECTING THE GUN TO THE HOSE

Connect the gun to the hose by
screwing on the connector and
tightening with a 17 mm spanner.

CONNECTING THE MAINS WATER SUPPLY

NOTE: Always follow any regulations of

your local water supplier.

1. Screw the inlet adaptor to the
water inlet as shown.

2. Connect the mains water supply
hose to the inlet adaptor. A
standard garden hose is suitable.

• It is recommended to use a

reinforced hose with an inner
diameter of at least 10 mm
available from your CLARKE
dealer.

• Ensure the water connection is secure.

NOTE: The water source must provide

a minimum of 6.6 litres per minute
at not more than 40°C.

FILLING WITH DETERGENT

If you intend to use detergent:

1. Remove the detergent filler cap
located at the rear of the pressure
washer and fill with detergent.

• The detergent level should be

visible through the window in
the back of the machine. (max
capacity 500ml)

2. Replace cap before use.

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3. Only use detergents recommended for use with pressure washers, such as
CLARKE Traffic Film Remover which is a powerful ‘low foaming’ agent for
car cleaning, patio cleaning etc., or CLARKE Wash & Wax, both available
from your CLARKE dealer.

• The use of unsuitable cleaning agents may adversely affect the safety of

the machine. Before use, refer to correct operating temperatures on
page 17.

ACCESSORIES

A range of accessories are available from your Clarke dealer including:

Accessories with bayonet style couplings such as those shown can be fitted to
the hose by means of the adaptor supplied.

DESCRIPTION SIZE PART NUMBER

Car Wash & Wax Shampoo 5 Litre 3050815

Concentrated Traffic Film Remover 5 Litre 3050821

Concentrated Traffic Film Remover 25 Litre 3050820

Ready To Use Traffic Film Remover 5 Litre 3050818

Ready To Use Traffic Film Remover 25 Litre 3050819

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OPERATION

GETTING STARTED

1. Ensure that the water supply is correctly connected and turned on.

2. Plug the power cable into the
mains supply.

3. Release the trigger lock.

• The pressure washer is now

ready for use.

4. Press the start switch (‘I’).

5. Pull the trigger.

NOTE: When the trigger is pulled the

pressure of water will cause
the lance/gun assembly to
kick back suddenly.

6. When using the power washer for
the first time, let it run for a few
moments so that any air bubbles
or other impurities are discharged.

7. Release the trigger to stop the water flow.

• This pressure washer is fitted with an auto stop system to protect the

motor during use.

• When the trigger is released, the motor will stop. When the trigger is

squeezed the motor will start up again.

WARNING: FAILURE TO TURN ON THE WATER FULLY COULD CAUSE
DAMAGE TO THE POWER WASHER INTERNAL COMPONENTS.

WARNING: DO NOT USE THE POWER WASHER IF THE SUPPLY CABLE OR
IMPORTANT PARTS OF THE MACHINE ARE DAMAGED, E.G. SAFETY
DEVICES, HIGH PRESSURE HOSES, TRIGGER

WARNING: WE RECOMMEND THAT THIS MACHINE IS CONNECTED TO THE
MAINS SUPPLY VIA A RESIDUAL CURRENT DEVICE (RCD)

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ADJUSTING THE SPRAY

The nozzle is adjustable to allow you to adjust the spray from a narrow jet of
water to a wide spray.

To adjust the nozzle, proceed as
follows:

1. Hold the shaft of the lance in one
hand.

2. Twist the nozzle with the other
hand.

3. To vary the spray between narrow
and wide, turn the nozzle

anticlockwise through 180

o

.

ADJUSTING THE PRESSURE

There are three ways to adjust the
pressure of the water:

1. Slide the nozzle forwards to lower
the pressure.

2. Back away from the surface
being cleaned. The further away
you are the less the pressure will
be on the surface being cleaned.

3. Adjust the spray to a wider angle.

APPLYING CHEMICALS AND CLEANING SOLVENTS

1. Ensure the trigger is locked.

2. Remove the cap from the detergent container.

3. Fill the container with a suitable bio-degradable detergent.

4. Replace the cap.

5. Squeeze the trigger.

6. Pull the adjusting sleeve forward to set the required spray pressure.

7. Start washing.

CAUTION: IF YOUR EYES COME INTO CONTACT WITH ANY CLEANING
FLUIDS, RINSE THEM IMMEDIATELY WITH PLENTY OF FRESH, CLEAN WATER
AND SEEK MEDICAL ADVICE IF REQUIRED.

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SHUTTING DOWN

When you have finished using the
power washer, follow the procedure
below to switch off and disconnect
the unit:

1. Press the stop switch (‘O’).

2. Turn the mains water supply off at
the tap.

• NEVER turn the water off with

the power washer running.

3. Release the pressure in the pump and hose by squeezing the trigger for a
few seconds until no more water comes out of the nozzle.

4. Move the trigger lock to the locked position.

5. Disconnect the mains power
supply and store the cable in its
position on the rear of the
machine.

6. Wind the hose onto the reel and
store the spray gun/lance in the
holder on the front of the power
washer as shown on page 6.

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MAINTENANCE

CLEANING THE NOZZLE

If the nozzle becomes partially clogged with foreign material such as dirt or
limescale, excessive pressure may develop and the pump pressure will
pulsate. Clean the nozzle immediately as follows:

1. Turn off the power washer and turn off the water supply.

2. Pull the trigger to relieve any water pressure.

3. Disconnect the lance from the spray gun.

4. Remove any obstructions by directing water supply into the end of the
lance for 30 seconds to back flush loose particles.

5. Reconnect the lance to gun and turn on water supply.

REMOVING THE SPRAY GUN FROM THE HOSE

The gun can be disconnected from the hose for cleaning or to unblock the
spray gun/hose by disconnecting the connection using a 17 mm spanner.

Pull the hose away from the spray gun.

CLEANING THE WATER INLET FILTER

This filter should be checked periodically and cleaned if necessary.

1. Remove filter from the water inlet
of the pump as shown.

2. Clean the filter by flushing both
sides with water.

3. Replace the filter into the water
inlet.

• The tapered side faces inwards.

NOTE: Do not operate power

washer without filter properly
installed.

WARNING: THE MACHINE SHALL BE DISCONNECTED FROM THE POWER
SUPPLY BY REMOVING THE PLUG DURING CLEANING OR MAINTENANCE
AND WHEN REPLACING PARTS.

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SERVICING

All repairs and maintenance operations must be carried out by technically
qualified personnel while disconnected from the power and water supplies.

Correct use and maintenance is necessary to guarantee the power washer's
reliability and best performance.

Please only use the correct spare parts as supplied by your Clarke dealer.

ANNUALLY

LIMESCALE

Periodically the pump should be checked for limescale buildup, dependant
upon the hardness of the local water supply.

Please contact the CLARKE International Service Dept.

DE-COMMISSIONING THE PRODUCT

Should the product become completely unserviceable and
require disposal, dispose of the product according to local
regulations. Recycle unwanted materials instead of disposing of
them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner
which is compatible with the environment.

STORING THE POWER WASHER

1. Disconnect the high pressure hose and drain all water from the hose.

2. Make sure that the power washer has been thoroughly cleaned before
storing it in a clean dry place.

3. Avoid storing the power washer at freezing temperatures.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

No water delivery. Water filter blocked. See cleaning the water filter

on page 13.

Pump valves jammed. Contact Clarke Service

Department.

Clogged lance nozzle. Clean the nozzle.

Low or irregular
pressure

Insufficient water supply. Check connections.

Pump taking in air. Check connections.

Detergent inlet sucking in
air.

Check connections and
that detergent supply is
topped up.

Water filter dirty. Clean or replace.

Worn out gaskets or valve
components.

Contact Clarke Service
Department for
replacement.

Exceeding the inlet water
temperature.

Make sure the water supply
is below 40 degrees.

Damaged or warn out
nozzle components.

Contact Clarke Service
Department for
replacement.

Low Voltage. Make sure the pressure

washer is connected to a
suitable power supply.

Machine is noisy. Air intake worn out / dirty/

blocked valves. Excess
water temperature.

Check air inlet. Contact
Clarke Service Department.
Reduce water temperature.

Motor suddenly
stops.

Thermal protection has
activated due to
overheating.

Switch off the machine and
wait until the unit has cooled
down sufficiently.

Pressure drop. Air in system

. Bleed system by quickly

operating trigger several
times. If necessary operate
the machine briefly without
the high pressure hose
connected.

Worn high pressure nozzle

. Renew nozzle.

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Pressure
fluctuations or
pressure drop.

Shortage of water. Turn water tap on fully.

Water supply hose too long/
too narrow.

Use a 1/2” diameter water
supply hose.

No water due to clogged
inlet filter.

Clean water inlet filter.

Oil leak. Worn seals. Contact your Clarke dealer.

Motor does not
start when
switched on.

Plug is not connected
properly.

Check plug and lead and
have them replaced by a
qualified electrician if
necessary.

Mains fuse tripped/blown. Renew fuse or reset.

Motor hums when
trigger operated
and does not start.

Mains voltage too low. Have electrical connection

checked.

Incorrect diameter cable
resulting in voltage drop.

Use correct diameter cable.

Pump seals stuck. Contact your Clarke dealer.

Motor cuts out ­trigger open.

Motor protection switch has
been activated due to
overheating or motor
overload.

Ensure supply voltage and
unit voltage are equal.
Switch off and allow to cool
for at least three minutes.

Nozzle partly clogged. Clean using the supplied

nozzle cleaning needle.

Additives are not
being supplied.

Additive container empty. Fill additive container.

Lance not correctly set. Put lance on low pressure

setting.

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PRODUCT SPECIFICATIONS

CONSUMABLES

A range of suitable hose, shampoo and traffic film remover are available from
your Clarke dealer.

Model Number JET 8000

Part Number 7333500

Voltage 230V/50Hz

Motor Input Power 2400 W

Duty Cycle Continuous

Working pressure 108 bar

Maximum pump output pressure 180 bar (2610 psi)

Maximum output flow rate 6.6 l/min (400 l/hr)

Maximum output temperature

40

0

C (1040F)

Maximum input temperature

0-40

0

C

Detergent tank capacity 500 ml

Sound Pressure Level (LWA) 78 dB

Sound power level (L

WA

) 91 dB

Guaranteed sound power level (L

WA

) 93 dB

Uncertainty Factor K 2.19

Vibration 1.0 m/s

Uncertainty Factor K 0.15

Dimensions (L x W x H) 280 x 348 x 640 mm

Weight 18.35 kg

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PARTS LIST - FRAME & BODY

POS DESCRIPTION CODE POS DESCRIPTION CODE

1 Lance Holder TMC8000FB01 16 Top Cable Holder TMC8000FB16

2 On/Off Switch TMC8000FB02 17 Detergent Tank Plug TMC8000FB17

3 Front Cover TMC8000FB03 18 Lower Cable Holder TMC8000FB18

4 Hose Reel Assembly TMC8000FB04 19 Bolt TMC8000FB19

5 Left Clamp TMC8000FB05 20 Spring Washer TMC8000FB20

6 Screw st 4.2 x 20 TMC8000FB06 21 Flat Washer TMC8000FB21

7 Rubber Grommet TMC8000FB07 22 Cable Protector TMC8000FB22

8 Box Cover TMC8000FB08 23 Copper E-Ring TMC8000FB23

9 Screw st 2.9 x 14 TMC8000FB09 24 Spring TMC8000FB24

10 Pump Assembly TMC8000FB10 25 Microswitch Conn. TMC8000FB25

11 Wheel Cover Plate TMC8000FB 26 Power Cable/Plug TMC8000FB26

12 Retaining Disc TMC8000FB12 27 Detergent Bottle TMC8000FB27

13 Transport Wheel TMC8000FB13 28 Cable Clamp TMC8000FB28

14 Body Moulding TMC8000FB14 29 Left Clamp TMC8000FB29

15 Telescopic Handle TMC8000FB15 30 Screw st 4.2 x 16 TMC8000FB30

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PARTS LIST - INTERNAL COMPONENTS

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PARTS LIST - INTERNAL COMPONENTS

POS DESCRIPTION CODE POS DESCRIPTION CODE

1 Motor Cover TMC800001 22-2 Check Valve Spring TMC8000222

2 Capacitor (assy) TMC800002 22-3 General Valve Core TMC8000223

2-1 Connecting Cable TMC8000021 22-4 Seal Ring TMC8000224

2-2 Insulating Sheath TMC8000022 22-5 General Valve Cover TMC8000225

2-3 E-Rings TMC8000023 23 Seal Ring TMC800023

2-4 Protecting Sheath TMC8000024 24 Filter Core TMC800024

3 Connecting Wire TMC800003 25 Compression Joint TMC800025

3-1 Connecting Wire TMC8000031 26 Relief Valve TMC800026

3-2 Spring TMC8000032 26-1 Sealing Ring TMC8000261

3-3 Earth Terminal TMC8000033 26-2 Relief Valve Piston TMC8000262

4 Motor Terminal TMC800004 26-3 Relief Valve Support TMC8000263

5 Screw TMC800005 26-4 Relief Valve Spring TMC8000264

6 Screw TMC800006 26-5 Sealing Ring TMC8000265

7 Terminal Cover TMC800007 26-6 Relief V. Coupling scr TMC8000266

8 Induction Motor TMC800008 26-7 Relief Valve Sheath TMC8000267

9 Cam TMC800009 26-8 Safety Valve Stem TMC8000268

10 Spring Washer TMC800010 26-9 Auto stop Spring TMC8000269

11 Socket hd Screw TMC800011 26-10 Sealing Ring TMC80002610

12 Thrust Bearing TMC800012 26-11 Switch Box TMC80002611

13 Spring Cotter Pin TMC800013 26-12 Contact Breaker Assy TMC80002612

14 Plunger TMC800014 26-13 Switch Box Cover TMC80002613

15 Spring TMC800015 26-14 Pressure Switch TMC80002614

16 O-Ring TMC800016 26-15 Connecting Wires TMC80002615

17 Plunger Shelf TMC800017 26-16 Relief Valve Bonnet TMC80002616

18 Oil Seal TMC800018 26-17 Sealing Ring TMC80002617

19 Guide band TMC800019 26-18 Spring Comp.Ring TMC80002618

20 Y-section Water Seal TMC800020 26-19 Pedestal Cover TMC80002619

21 Check Valve Bolt TMC800021 26-20 Sealing Ring TMC80002620

21-1 Sealing Ring TMC8000211 27 Check Valve TMC800027

21-2 Check Valve Bolt TMC8000212 27-1 Single Valve cap TMC8000271

22 General Valve TMC800022 27-2 Check Valve Core TMC8000272

22-1 Check Valve Support TMC8000221 28 Socket Head Plug TMC800028

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29 Socket Cap Screw TMC800029 41 Sealing Ring TMC800041

30 Socket Cap Screw TMC800030 42 Spring Gasket TMC800042

31 Plain Washer TMC800031 43 Locking Washer TMC800043

32 Spring Washer TMC800032 44 Oil Box Gasket TMC800044

33 Socket Head Plug TMC800033 45 Screw TMC800045

34 Pump TMC800034 46 Inlet Connector TMC800046

35 Sealing Ring TMC800035 46-1 Inlet Conn. Gasket TMC8000461

36 Nozzle TMC800036 46-2 Inlet Connector TMC8000462

37 Sealing Ring TMC800037 46-3 Sealing Ring TMC8000463

38 Compression Spring TMC800038 47 Sealing Ring TMC800047

39 Steel Ball TMC800039 48 Connector TMC800048

40 Sealing Ring TMC800040

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HOSE REEL & LANCE ASSEMBLIES

POS DESCRIPTION CODE POS DESCRIPTION CODE

1 Screw TMC8000HOSE01 10 Seal Ring TMC8000HOSE10

2 Crank Handle TMC8000HOSE02 11 Seal Ring TMC8000HOSE11

3 Bolt TMC8000HOSE03 12 Hose Spool (left) TMC8000HOSE12

4 Crank Handle

Hub

TMC8000HOSE04 13 HP Hose Connector TMC8000HOSE13

5 Cover TMC8000HOSE05 14 Retaining Clip TMC8000HOSE14

6 Screws TMC8000HOSE06 15 Retaining Clip TMC8000HOSE15

7 Hose Spool (right) TMC8000HOSE07 16 PTFE Back Cushion ATMC8000HOSE16

8 High Pressure

Hose

TMC8000HOSE08 17 PTFE Back Cushion B TMC8000HOSE17

9 Hose Connector TMC8000HOSE09

POS DESCRIPTION CODE POS DESCRIPTION CODE

1 Lance Assy TMCFQ301 3 Adaptor TMC8000ADAPTOR

2 Gun Assembly TMCFQ302

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DECLARATION OF CONFORMITY