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COLD WATER WASHER
COLD WATER WASHER
Model Nos. JET6000 & JET6600
Part Nos. 7333210 & 7333215
OPERATING & MAINTENANCE
INSTRUCTIONS
0705
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SPECIFICATIONS
JET 6000 JET 6600
Motor
Power Rating
Fuse Rating
Noise Level - Guaranteed
Max. Pump Pressure
Water Flow Rate
High Pressure Hose Length
Max Water Temp.
Dimensions (LxWxH)
Weight
Vibration Level
Please note that the details and specifications contained herein are correct at the time of going to print.
However CLARKE International reserve the right to change specifications at any time without prior
notice. Always consult the machines data plate
230V 50Hz
1900W
l3Amps
86dBL
WA
130bar (1911psi)
7.0L/min
8M
40OC
290x260x860mm
19kg
>2.5m/s
2
230V 50Hz
2200W
l3Amps
86dBL
WA
140bar (2050psi)
8.2 L/min
8M
40OC
290x260x860mm**
21kg
>2.5m/s
** excluding Hose Reel & handle
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ACCESSORIES
A range of accessories designed for use with your washer are available from your CLARKE
dealer, as follows: Items marked ** are supplied with the machine
1 Gun Assembly** KTR192890
2 Lance with Vario Nozzle** KTR191615
3 Lance with Turbo Nozzle** KTR191616
4 Car Brush Assy** KTR184172
5 Sandblaster Kit 8132765
6 Drain Cleaner complete w/8M hose 8132760
7 Flexi/Underbody Lanse** 8132790
- 7M Extension Hose 8132755
- Drain Cleaner Extension 8M 8132760
- Traffic Film Remover 5 litre concentrate 3050821
- Traffic Film Remover 25 litre concentrate 3050820
- Wash ‘n Wax 5 litre 3050814
** are supplied with the machine
Waste electrical products should not be disposed of with household waste. Please dispose
of at your local recycling facility.
© Copyright, Clarke International, December, 2003. All rights reserved.
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PARTS & SERVICE CONTACTS
For Spare Parts and Service, please contact your nearest dealer,
or CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: 020 8988 7400
PARTS & SERVICE FAX: 020 8558 3622
or e-mail as follows:
PARTS: Parts@clarkeinternational.com
SERVICE: Service@clarkeinternational.com
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No: Description No: Description
1 Bolt
2 Pump Housing
3 O-Ring
4 Valve Seat
5 Cap
6 Spring
7 Valve Guide
8 O-Ring
9 Lock Washer
10 O-Ring
11 Piston Assy.
12 O-Ring
13 Lock Washer
14 Valve Seat Assy.
15 O-Ring
16 Ball
17 Cap
18 Microswitch 20A
19 Washer
20 Support
21 Manifold
22 Plug
24 Valve Non-Return
25 Spring
27 Bolt
30 Bolt
31 Spring
32 O-Ring
33 O-Ring
34 Valve By-pass
35 Spacer
36 O-Ring
37 Spring
38 Blade
40 Adjuster Nut
42 Mains Cable
43 Cable Collar
44 Grommet
45 Capacitor
46 O-Ring
47 Protector
50 Switch
51 Housing
52 Bolt
53 Gasket
54 Microswitch Cable
55 Washer
56 Bolt
57 Nut
58 Washer
60 Motor Housing
61 Bolt
62 Washer
63 Impeller
64 Stator
65 Ball Bearing
66 Base
67 Distance Piece
69 O-Ring
70 Rotor
72 Nut
73 Motor Housing
74 Oil Seal
75 Bearing
76 Cap
77 Flange
78 Roller Bearing
79 End Plate
80 Retainer Ring
81 Spring
83 O-Ring
82 Piston
83 O-Ring
84 Crankcase
85 Oil Seal
86 Packing Retainer
87 O-Ring
88 O-Ring
89 Packing
91 Valve Assy.
92 O-Ring
93 Bolt
94 Intake
95 Gasket
96 Oil Cap
97 Bolt
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110 O-Ring
113 Manifold
114 Hose Connector
115 LP Hose
118 Nozzle
119 O-Ring
120 O-Ring
121 Ball
122 Spring
123 O-Ring
124 Gasket
125 Hose Pipe Adapter
126 Actuating Arm
127 Bush
128 End Cap
129 Washer
130 Bolt
131 Gudgeon Pin
132 Bolt
134 Detergent Tank
135 Detergent Tank Cap
136 Wheel
137 Axle
138 Tool Holder
138**Hose Winder Support
139 Frame
140 Front Panel
142 Bolt
143 Bolt
145 Bolt
146 Bolt
147 Rubber
148 Cable Clamp
149 Screw
150 Locknut
151**Hose Reel
152**Screw
153**Arm
154**Screw
155**Handle
** Denotes parts for
Model Jet 6600
Thank you for purchasing this CLARKE COLD WATER WASHER.
This machine is a lightweight, portable, high pressure power washer, capable of
delivering water up to 40OC at a maximum 130 bar - Jet 6000, or 140bar - Jet6600,
These machines are designed for general DIY and LIGHT INDUSTRIAL use. Model
Jet6600 is provided with a reel to accommodate the hose.
It comprises an electric motor, pump, a high pressure hose with a trigger and
lance, and provision for use with foam or cleaning agents. The high pressure hose
on model Jet6600, is mounted on a reel, at the back of the machine, to provide
easy and convenient storage. These washers are ideal for cleaning greasy engines,
garden furniture or removing oil spots from driveways /patios etc.
Before attempting to use your washer, please read this instruction manual
thoroughly and carefully follow all instructions. By doing so you will ensure the
safety of yourself and that of others around you, and you also can look forward to
the washer giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission. This guarantee does not effect your statutory
rights.
CONTENTS Page
Specifications ............................................................................. 2
Safety Precautions ..................................................................... 4
Electrical Connections .............................................................. 5
Assembly and Preparation for use ........................................... 6
Operation ................................................................................... 7
Maintenance.............................................................................. 9
Troubleshooting ........................................................................ 11
Parts List and Diagram ...................................................... 12 - 14
Accessories ............................................................................... 15
Parts and Servicing .................................................................. 15
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SAFETY PRECAUTIONS
WARNING
Water at high pressure can be dangerous and may cause severe
damage to persons or property if subject to misuse.
NEVER allow anyone to operate this equipment unless they are
thoroughly reliable, and completely familiar with the safety precautions.
1. Never direct the spray jet at any person or animal.
2. Never hold a finger over the high pressure nozzle.
3. Never direct the spray jet at the machine itself or any other electrical
equipment.
4. After use, and before disconnecting hoses, release the pressure in the high
pressure hose by operating the trigger. Do not attempt to disconnect any
hose or coupling with pressure still in the hose.
5. Never operate the machine with the covers removed.
6. Do not, attempt any electrical or mechanical repair. If you have a problem
with your machine contact your local dealer or Clarke Customer Services
Dept., tel: 020 8556 4443
7. Never supply any liquid other than water to the water inlet.
8. Use only chemical cleaning agents (detergents) approved for power washing
when using the chemical injection facility.
9. Never use the chemical injection facility to introduce solvents eg. paint
thinners, petrol, oil, etc.
10. Do not operate the machine whilst standing on ladders: use a platform tower
or scaffolding.
11. Children should NOT be allowed to use the machine.
12. You should always wear the appropriate protective clothing and non-slip
shoes when operating this machine. We also recommend the use of safety
goggles for any application where loose particles of stone or grit etc. may be
blown around by the high pressure spray.
13. When not in use, disconnect from the electrical supply and disconnect the
hoses from the machine, ensuring they are drained of water. Store in a dry,
frost free environment. Failing this, ensure the pump is filled with anti freeze.
(See Maintenance).
14. Disconnect from the mains supply before carrying out any maintenance or
servicing.
15. Never pull the washer by the power cable, or yank the cable to disconnect it
from the socket. Keep the cable away from heat, oil or sharp edges.
PARTS LIST
Please note that spare parts are available in kit form only. Please refer to the
parts diagram to determine which kit you require. Kits are described as follows:
KIT Part No: Description Item Nos:
A KTR184862 Red Cover Kit 948 0140
B KTR182829 Manifold Kit 568 0008 0009 0010 0011 0012 0013 0014 0015
0016 0017 0021 0022 0024 0025 0027 0030
0031 0032 0033 0034 0035 0036 0037 0038
0039 0040 0057 0110 0113 0114 0118 0119
0120 0121 0122 0123
C KTR183597 Control Board Kit 691 0018 0044 0045 0046 0047 0049 0050 0051
0052 0053 0054 0055 0056 0057 0058 0066
0067 0069 0072 0126 0127 0129 0130 0131
C** KTR182833 Control Board Kit 572 0018 0044 0045 0046 0047 0049 0050 0051
0052 0053 0054 0055 0056 0057 0058 0066
0067 0069 0072 0126 0127 0129 0130 0131
D KTR182831 Foot Kit 570 0019 0020 0132
E KTR182808 Small Valve Kit 558 0003 0004 0005 0006 0007 0091
F KTR182809 Head Kit 559 0001 0002 0012 0089
G KTR182832 Crankcase Kit 571 0080 0081 0082 0083 0084 0085 0086 0087
0088 0093 0094 0095 0096
H KTR182812 Roller Bear Kit 562 0077 0078 0079
I KTR183613 Cable Kit 702 0042 0043
L KTR183598 Motor Kit 692 0064 0065 0070 0073 0074 0075 0076 0097
L** KTR183384 Motor Kit 623 0064 0065 0070 0073 0074 0075 0076 0097
M KTR184803 Frame Kit 946 0115 0128 0134 0135 0136 0137 0139 0142
0143 0145 0146 0147 0148 0149 0150
N KTR184804 Tool Holder Kit 947 0138 0143
N** KTR184533 Hose Reel Kit 941 0138 0143 0144 0151 0152 0153 0154 0155
0 KTR183170 Small Valve Kit 613 0091 0092
P KTR182834 Conveyor Kit 573 0060 0061 0062 0063
0 KTR182810 Quick Socket Kit 560 0124 0125
R KTR191246 Wheel Kit H121 0128 0136 0137
** Denotes Kits for JET 6600 ONLY
Components are itemised on the following page:
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PARTS DIAGRAM
ELECTRICAL CONNECTIONS
WARNING: THIS MACHINE MUST BE EARTHED.
This product is provided with a standard 13 amp, 230 volt (50Hz). BS 1363 plug, for
connection to a standard, domestic electrical supply. Should the plug need
changing at any time, ensure that a plug of identical specification is used.
IMPORTANT: The wires in the mains lead should be wired up in accordance with
the following colour code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the wires in the mains lead may not correspond with the coloured
markings identifying the terminals in your plug, proceed as follows:
• Connect the GREEN & YELLOW cord to terminal marked with a letter “E” or
Earth symbol “ ”
• Connect BROWN cord to plug terminal marked letter “L”
• Connect BLUE cord to plug terminal marked letter “N”
We recommend that this machine is connected to the mains supply through a
Residual Current Device (RCD).
FUSE RATING
The fuse in the plug for this appliance must be rated at 13 amps
IMPORTANT:
If this appliance is fitted with a plug which is moulded onto the electric cable (i.e
non-rewirable):
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most
electrical stockists.
EXTENSION CABLES
If an extension cable is used, always ensure it is fully unwound. When used outdoors,
ensure the extension cable is specifically designed for outdoor use.
The maximum extension length is 25 metres. Ensure that the wire sizes in the cable
are at least 2.5mm2 in cross section. As a general rule, the extension cable must
be thicker than the cable supplied with the washer.
IF IN DOUBT, CONSULT A QUALIFIED ELECTRICIAN...Do not attempt any repairs yourself.
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ASSEMBLY AND PREPARATION
TROUBLE SHOOTING
The machine is supplied fully assembled except as detailed below.
The lance
....is in two sections, the high pressure
hose being integral with the lance
handle and trigger assembly.
Assemble by slotting the spigot end
of the lance into the handle
assembly. Push in firmly and twist to
lock it in position as shown in Fig. 1.
JET 6000
The Low Pressure Water Inlet
Connect a hose to the water supply
and the other end to the inlet at the
rear of the unit, preferably using a
quick fit coupling (not supplied, but
available from any hardware store).
A quick fit coupling adapter is
provided.
NOTE: We recommend that you connect
to a supply of CLEAN WATER ONLY.
Fig.1
Fig.2
Fig.3
FAULT
Pressure drop
Pressure fluctuations
or pressure drop
Oil leak
Motor does not start
when switched on*
Motor hums when
trigger operated
and does not start
CAUSE
1. Air in system
2. Worn high pressure nozzle.
3. Pressure regulator
incorrectly set
1. No water
2. Water supply hose too
long/too small diameter
3. No water due to clogged
inlet filter
Worn seals
1. Plug is not connected
properly.
2. Mains fuse tripped/blown
1. Mains voltage too low
2. Incorrect dia cable
resulting in voltage drop
3. Pump seals stuck
REMEDY
1. Bleed system by quickly
operating trigger several
times. If necessary
operate the machine
briefly without the high
pressure hose connected.
2. Renew nozzle
3. Set to required working
pressure by turning press.
adjuster. (see p8.)
1. Turn on water tap
2. Use min. 1/2” dia. water
supply hose
3. Clean water filter
Contact your CLARKE Dealer
1. Check plug and lead and
have them replaced by a
qualified electrician if
necessary
2. Renew fuse or reset.
1. Have electrical
connection checked
2. Use correct dia. cable
3. Unstick seals....see page 10
High Pressure Water Outlet
Screw the high pressure hose with gun
and lance, into the outlet at the front
of the machine
Motor cuts out trigger open
Additives are not
being supplied
* If the washer is switched OFF and then switched back ON, when there is still pressure in the pump
(i.e. without operating the trigger), the pump will not start until such time that the trigger is pulled.
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1. Motor protection switch
has been activated due
to overheating or motor
overload.
2. Nozzle partly clogged
1. Additive container
empty
2. Lance not correctly set
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1. Ensure supply voltage and
unit voltage are equal.
Switch off and allow to cool
for at least three minutes
2. Clean using the supplied
nozzle cleaning needle
1. Fill additive container
2. Put lance on low pressure
setting
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STORAGE
Store the Washer in a vertical position,
preferably under cover, protected from
the elements.
If there is a danger of freezing, the pump
should be filled with antifreeze by inserting
the inlet and outlet hoses into a bucket of
antifreeze as shown in fig. 9.
Start the machine and allow the antifreeze
to circulate. After a short time stop the
machine using the procedure outlined on
page 9, and store the machine with the
antifreeze still within the pump body.
NOTE:
If you experience difficulty in starting the motor following a long period of storage, it is possible that
the seals within the pump have dried out and are gripping the pistons. This problem may be alleviated
by storing the machine with antifreeze within the pump body, as described above.
If the seals are stuck however, disconnect the
machine from the electrical and water supply’s,
and proceed to free them as follows:
Remove the cable storage bracket by
unscrewing the four securing screws, (Fig. 10),
to reveal the top two front cover securing
screws. Remove these together with the two
lower screws (Fig.11), and pull off the front cover
On the top of the motor is a circular plastic grill,
covering the motor’s fan. In its’ centre is a hole,
through which can be seen the head of a hex.
socket head screw.
Fig.11
Insert a hex. wrench (not supplied), through the hole,
into the screw head, as shown in fig.12, and turn the
motor a turn or two to free it. It should now be possible
to start in the normal way.
Reassemble in reverse manner.
Tip...a magnetised
screwdriver is
helpful when
inserting the screws
in the recessed
housings during
reassembly.
10
Fig.9
Fig.10
Fig.12
JET 6600
Fig.4
The Reel Handle
Attach the handle to the reel, using
the single bolt provided.
The High Pressure Hose & Lance
.... is screwed to the reel outlet
connector at the back of the
machine, see Fig. 4.
The hose may be wound around the
reel and the gun and lance housed
in the side compartments provided.
The Reel to Pump Hose
....is screwed on to the pump outlet
connector at the front of the
machine as shown in fig.5. Take care
not to cross thread.
Fig.5
The Low Pressure Water Inlet
....is connected to a water supply and
machine in the same manner as model
Jet 6000
OPERATION
Make certain the PUMP ON/OFF switch which is
located on the front panel, is set to the OFF position.
i.e. Press ‘O’
Connect the plug to the mains supply preferably via
a Residual Current Device.
Turn the water tap fully on.
When starting, you should always adopt the following
procedure:
1. In order to ease the starting process, and to prevent the possibility of blown
fuses, pull the trigger on the lance - it may be necessary to release the safety
latch, located in the base of the hand grip, in order to do so.
2. Hold the trigger in that position whilst switching the pump ON, and allow the
pump to run for a few moments to develop full pressure
3. You may release the trigger once full pressure is developed. In doing so the
pump will stop, and will start again as soon as the trigger is pressed once more.
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Fig.6
Page 8
NOTE: For the reasons given above, it is recommended that you ALWAYS set the jet
to its LOW PRESSURE setting before switching ON. This is achieved as follows:
Water pressure is regulated by turning the adjuster at the nozzle end of the lance,
(as shown by the arrows on the ferrule), ANTICLOCKWISE to INCREASE pressure
and CLOCKWISE to DECREASE, (looking from the handle end).
Fig.7
If you desire a fan spray, turn the nozzle fully anticlockwise - for a pencil jet, turn it
fully clockwise.
In the event that you switch the machine OFF, but intend to continue with its use
after a few minutes or so, DO NOT depress the trigger, but set the safety latch to
prevent it from being accidentally pulled. This will ease and assist the subsequent
restarting of the motor as pressures will remain equalised on either side of the
pump, thereby reducing the load on the motor when restarting.
NEVER attempt to run the machine with water supply disconnected or turned off.
It is recommended that whenever possible, a screen or partition be erected
between the washer and the wash area, to prevent accidental spraying of the
machine. Any moisture entering the machine could cause serious damage.
WARNING
Ensure the operator is aware that when the trigger is pulled, water at high
pressure can cause the lance to kick - it should therefore be held firmly.
In addition, care must be taken to ensure that the nozzle is NOT aimed at
an area where the water jet will cause damage, i.e. away from people,
animals, windows - greenhouses etc., and be aware that splash back
could also cause damage if the jet is trained on a nearby wall etc.
Thermal Overload
Should the washer cut out after a period of use, it is probable that the thermal
overload has tripped. This is a safety device which prevents damage to the motor
due to overheating.
In this event, switch OFF the machine and allow to cool for approx. 5 mins before
attempting to restart.
Although it is possible to release the trigger to halt water flow, in order to reposition
oneself etc., it is strongly recommended that the period where the motor is running
without water delivery is kept to an absolute minimum.
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CHEMICAL INJECTION FACILITY
Fig.8
IMPORTANT: The chemical injection
facility will ONLY operate at LOW
pressure. Ensure the nozzle is set
accordingly.
If you intend to use the chemical injection
facility, fill the detergent tank with the
requisite detergent. The filler cap is at the
rear of the machine.
Use ONLY those detergents specifically
designed for use with Power Washers.
We recommend the use of CLARKE
Traffic Film Remover, which is a
powerful low foaming agent for car cleaning, patio cleaning etc., or CLARKE
Wash & Wax, both available from your CLARKE dealer.
IMPORTANT: Ensure you read and comply with the manufacturers instructions
regarding the use of chemical detergents.
SHUTTING DOWN THE MACHINE
If the chemical injection facility has been used, turn the pressure adjuster on the
end of the lance to HIGH pressure, and allow the pump to run for a minute or so
until the water being ejected is foam free, then switch OFF the pump.
Disconnect from the mains electrical supply, and turn OFF the water supply disconnect where appropriate.
IMPORTANT:
ALWAYS operate the lance trigger once more to ensure there is no pressure in the high
pressure hose. NEVER disconnect the high pressure hose without first pulling the trigger.
MAINTENANCE
WARNING:
Ensure the plug is removed from the socket before carrying out any
adjustment, servicing or maintenance.
AFTER EACH USE
When using chemical detergents, always ensure the system is thoroughly flushed
out after use as described above.
Ensure the hoses and power cable are coiled and properly stowed. DO NOT allow
them to be left casually, in a heap. This invites damage and will cause rapid
deterioration.
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