Clarke HARRY II, 7320181 User guide

WARNING: Read these instructions before using the machine

HOT/COLD PRESSURE WASHER

MODEL NO: HARRY II

PART NO: 7320181

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS

GC02/22

INTRODUCTION

Thank you for purchasing this CLARKE Pressure Washer.

The machine has been designed to use hot or cold water to clean any
surfaces which can stand the force of the high pressure water jet and the
action of the detergents used.

The machine must only be used for the purpose for which it was designed.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Through purchase of this tool, the customer is taking on the obligation
to deal with the WEEE in accordance with the WEEE regulations in
relation to the treatment, recycling & recovery and environmentally
sound disposal of the WEEE.

In effect, this means that this tool must not be discarded with general waste.
Refer to the laws governing Waste Electrical and Electronic Equipment (WEEE)
at a recognised disposal facility.

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GENERAL SAFETY RULES

WARNING: WATER AT HIGH PRESSURE CAN BE DANGEROUS AND CAN
CAUSE DAMAGE IF THE OPERATOR IS CARELESS. NEVER ALLOW ANYONE
TO OPERATE THIS PRESSURE WASHER UNLESS THEY ARE FAMILIAR WITH THE
SAFETY PRECAUTIONS.

1. NEVER direct the spray towards any person or animal.

2. NEVER direct the spray towards electrical wiring or equipment.

3. NEVER hold your finger over the high pressure nozzle.

4. NEVER allow children or untrained personnel to use this machine.

5. NEVER operate the machine with any of the covers removed.

6. NEVER attempt any repairs to this machine. Always refer to your CLARKE dealer.

7. NEVER supply any liquid other than water to the water inlet.

8. NEVER use the detergent bottle to introduce flammable liquids/solvents, e.g.
paint thinners, petrol, oil as there is a risk of explosion.

9. NEVER direct the jet at electrical equipment or the machine itself.

10. NEVER use the pressure washer if the power cable or important parts of the
machine are damaged.

11. ALWAYS release any residual pressure in the system by turning off the water
supply and operating the trigger before disconnecting any hose or accessory.

12. ALWAYS keep the machine itself dry and well clear of water spray.

13. ALWAYS wear protective clothing and safety glasses. Loose particles and other
debris may be propelled at high speed by the water jet.

14. ALWAYS grip the gun firmly and expect the spray gun to ‘kick’ when starting.

15. ALWAYS respect the requirements of the local water company. Pressure washers
may only be connected to the mains drinking water supply, if a system
separator (known as a backflow preventer) is installed in the supply hose.

16. ALWAYS disconnect from the water supply and ensure the system is completely
drained when not in use. Store in a cool dry location.

17. ONLY use chemical cleaning agents (detergents), that are approved for
pressure washers. CLARKE Traffic Film Remover or CLARKE Wash and Wax
(available from your dealer), is recommended.

18. WARN IN G: High pressure water jets can be dangerous if subject to misuse. The
jet must not be directed at a person or anything that they are wearing.

19. WARN IN G: High pressure hoses, fittings and couplings are important for the
safety of the machine. Only use hoses, fittings and couplings recommended by
the manufacturer.

20. WARN IN G: Water that has flowed through a system separator (known as a
backflow preventer) is considered non-drinkable.

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.

Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows:

• The blue wire must be connected to the terminal marked N.

• The brown wire must be connected to the terminal marked L.

• The yellow and green wire must be connected to the terminal marked

E or

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD).

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EXTENSION CABLES

If an extension cable is used, always ensure it is fully unwound. When used
outdoors, ensure that the extension cable is specifically designed for outdoor
use. Ensure that the cable is rated for the voltage and amperage of the
machine.

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.

SYMBOLS ON THE MACHINE

Read the
manual before
use.

Conforms to
CE Regulations.

Hot Surface
Do Not Touch

Failing to follow these
instructions could
result in injury or
damage to the
machine.

Wear safety glasses
when using this
machine.

Respiratory Hazard.
Always Wear
Protection.

The high pressure jet
must not be directed
at persons, animals,
live electrical
equipment or at the
appliance itself.

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MACHINE OVERVIEW

1Handle 6Gun

2 OFF/ON/Burner switch 7 Lance

3 Detergent bottle 8 Diesel tank filler cap

4 Water outlet 9 Power cable

5 High pressure hose 10 Water inlet adaptor + filter

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ASSEMBLY

1. Remove all items from the carton.

• The following items should be supplied. If any parts are missing or

damaged, please see your CLARKE dealer.

1 x High Pressure Cleaner 1 x Gun Assembly

1 x Upper Handle Assembly 1 x Lance & Nozzle Assembly

1 x Lance Holder and 2 Fixing Screws 1 x Detergent Bottle

1 x Cable Holder and 2 Fixing Screws 1 x Nozzle Clearing Pin

1 x High Pressure Hose (8 metre) 1 X Hose Adaptor & Water Inlet Filter

ATTACH THE HANDLE

1. Push the upper handle onto the pins as shown until it clicks into place.

2. Fit the lance holder and cable holder as shown below using the fixing
screws supplied.

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CONNECT THE HOSE ADAPTOR

1. Insert the water inlet filter into the
water inlet,

2. Screw the supplied hose adaptor
onto the water inlet as shown.

CONNECT THE HIGH PRESSURE HOSE

1. Push the end of the high pressure
hose into the gun assembly as
shown.

• It will click into place when

secure.

2. Remove the travel cap from the
high pressure hose inlet.

3. Screw the other end of the hose
on to the outlet.

• Tighten the connector hand

tight only;- do not use a
spanner.

• Make sure the connection is

secure.

4. Connect the other end of the
hose to the Gun assembly.

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BEFORE USE

FILL WITH FUEL (DIESEL ONLY)

• Always refuel in a well-ventilated area.

• DO NOT leave fuel within the reach of children.

• Refuel carefully to avoid spillages.

1. Remove the filler cap.

2. Fill the tank with diesel fuel.

• Maximum 1 litre.

3. Replace the filler cap securely.

WARNING: INCORRECT FUELS
MUST NOT BE USED AS THEY MAY
PROVE HAZARDOUS.

CONNECT TO A WATER SUPPLY

The pressure washer must never be connected to the drinking water supply
without using a system separator (also known as a backflow preventer)
available from most hardware stores.

Always follow the regulations of your local water supplier.

CAUTION: WATER THAT HAS FLOWED THROUGH A SYSTEM SEPARATOR IS
CONSIDERED NON-DRINKABLE.

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1. Connect a supply hose to the inlet
adaptor.

• We recommend that you use a

push fit quick connector (not
supplied).

• The water supply must be able

to deliver at least 7.5 l/min with
an inlet temperature not
exceeding 40°C.

ATTACH THE EXTENSION LANCE

1. Push the extension lance into the
gun assembly and rotate it 90
degrees.

2. The detergent bottle may also be
fitted in the same way. (See
“Using Detergents” on page 12.).

GUN ASSEMBLY SAFETY LOCK

1. Push the lock button to prevent
the trigger from being pulled.

2. Push the unlock button to release
the trigger lock.

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OPERATION

SWITCHING ON/OFF

1. Rotate the switch to the required
setting.

•0 - OFF

• 1 - ON (cold wash)

• Flame symbol - Hot Wash

AUTOMATIC STOP SYSTEM

The Automatic Stop system stops the machine during the bypass mode.

The Automatic Stop system will stop the machine and will restart it
automatically when the trigger is pulled.

• It is advisable to activate the safety lock on the gun assembly

whenever the machine is not being used in order to avoid
unintentional starting.

• If the machine starts automatically without pressing the gun trigger

this will be attributable to air bubbles in the water or other similar
phenomena and does not imply the existence of any defects in the
machine.

• Do not leave the machine unattended.

• If you do not intend to used the machine for more than 5 minutes,

turn the switch to the (0) OFF position.

CHANGING THE SPRAY PATTERN (PENCIL JET / FAN SPRAY)

1. Hold the shaft of the lance in one
hand.

2. To vary the spray between pencil
jet and fan spray, turn the nozzle
counter-clockwise through a half­a-turn (180°).

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ADJUSTING THE PRESSURE

1. Hold the rear of the nozzle and
slide the front of the nozzle
forwards for low pressure and
backwards for high pressure.

• Other ways to adjust the

pressure include varying the
distance you are from the
surface being cleaned or
adjusting the spray to a wider
angle (lowering the pressure).

USING DETERGENTS

WARNING: THE USE OF UNSUITABLE CLEANING AGENTS MAY ADVERSELY
AFFECT THE SAFETY OF THE MACHINE. DO NOT EXCEED THE CORRECT
OPERATING TEMPERATURE FOR THE DETERGENT IN USE.

Only use detergents recommended for use with pressure washers such as:

• CLARKE Traffic Film Remover which is a powerful ‘low foaming’

agent for car cleaning & patio cleaning etc.

•CLARKE Wash & Wax.

1. Fill the detergent bottle with the required detergent.

2. Attach the detergent bottle to the gun assembly.

CONSUMABLES ETC

A range of suitable hoses, shampoo and traffic film remover are available
from your CLARKE dealer.

SHUTTING DOWN

1. Rotate the switch to the OFF (0) setting and remove the mains plug from
the power supply.

2. Squeeze the trigger on the gun assembly to remove any pressure in the
hose.

3. Disconnect the water supply hose and allow it to drain fully.

4. Disconnect the high pressure hose and allow it to drain fully.

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CARE AND MAINTENANCE

WARNING: DISCONNECT THE MACHINE FROM THE POWER SOURCE
DURING CLEANING OR MAINTENANCE.

WARNING: DO NOT SPRAY THE MACHINE WITH WATER AND DO NOT USE
DETERGENTS OR AGGRESSIVE SOLVENTS AS THEY COULD DAMAGE THE
MACHINE.

1. Clean the exterior part of the machine with a dry cloth.

CLEANING THE WATER INLET FILTER

To ensure the pump gives good service it is extremely important to check and
clean the water inlet filter frequently.

1. Switch off the machine.

2. Remove the hose adaptor.

3. Use pliers to extract the water inlet
filter from the pump.

4. Rinse it carefully in running water.

CLEANING THE NOZZLE

A blockage in the nozzle may prevent the machine from operating correctly
so it must be kept clean.

1. Switch off the machine.

2. Remove the lance.

3. Clean the nozzle with the pin
provided.

4. Rinse the lance in running water.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

The pump
does not
start when
the switch is
pressed.

The machine
starts, but no
water comes
out.

The pump
runs but
pressurisation
does not
take place.

The plug is not properly
connected to the
socket.

The electrical socket is
not working.

The mains voltage is
insufficient.

The gauge of the
electrical power lead is
too small.

The pump has cut out. Turn the switch to ON while keeping

Pump, hoses or
accessories frozen.

No water supply. Connect the machine to the water

Water Inlet filter fouled. Remove and clean the filter (see

Nozzle fouled. Remove the lance from the gun and

Insufficient water. Check that the delivery rate is at least

Water Inlet filter fouled. Remove and clean the filter (see

Lance nozzle worn. Replace the lance.

Suction or delivery
valves fouled or worn.

Connect the plug to the power socket
correctly.

Have the electrical socket checked.

Check that the system is suitable.

Refer to the section detailing the
electrical connection.

the gun lever pressed;
if the problem persists contact your
CLARKE dealer.

Allow the pump and hoses to thaw.

supply system and turn on the tap.

“CARE & MAINTENANCE” section).

clean the nozzle with the pin
provided.

7.5 l/min.

“CARE & MAINTENANCE” section).

Contact your CLARKE dealer.

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Uneven
working
pressure.

The motor
stops
suddenly.

Water leak s
from the
machine.

Abnormal
noise.

The machine
restarts
with the gun
released.

Lance nozzle fouled or
dirty.

Remove the lance from the gun and
clean the nozzle with the pin
provided.

Air in water supply. Supply the machine with water

correctly.

Water Inlet filter fouled. Remove and clean the filter (see

“CARE &MAINTENANCE” section).

Suction or delivery

Contact your CLARKE dealer.

valves fouled or worn.

Gaskets worn. Contact your CLARKE dealer.

Pressure regulator valve

Contact your CLARKE dealer.

gaskets worn.

Machine’s safety
overload cutout has
been tripped.

The gauge of the
electrical power lead is

Allow the motor to cool for a few
minutes. If the problem persists
contact an authorised service centre.

Refer to the section detailing the
electrical connection.

too small.

Leaks from hose reel (if
used).

Leaks from intake
coupling.

Tighten the couplings; if the problem
persists contact your CLARKE dealer

Make sure that the coupling has been
fitted correctly (See illustrations in the
“ASSEMBLY” section).

Leaks from pump. Contact an authorised service centre.

Water Inlet filter fouled. Remove and clean the filter (see

“CARE & MAINTENANCE” section).

Intake water

Reduce the temperature below 40°C.

temperature too high.

Suction or delivery

Contact your CLARKE dealer.

valves fouled or worn.

Bearings worn. Contact your CLARKE dealer.

Water leak from hose ­gun connection.

Tighten the connection with two
spanners.

Air in intake water. Supply the machine with water

correctly.

Water leak from the gun. Contact your CLARKE dealer.

Water leak from the

Contact your CLARKE dealer.

pump.

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The machine
does not
suck in
detergent.

Turning on
the burner
switch the
boiler
doesn’t
start.

Tank empty. Fill the tank.

Lance handgrip on high
pressure setting (if
present).

Transparent suction pipe
damaged or
disconnected.

No fuel. Check the level in the tank and check

Fuel filter is clogged.

Fuel pump is either
blocked or burnt out.

Damaged thermostat.

Ignition spark insufficient
or totally lacking.

The space among the
electrodes is not correct.

Move it to the low pressure setting by
pulling the lever towards the nozzle.

Reconnect the pipe. If the problem
persists contact your CLARKE dealer.

whether the rigid suction pipe is clean.

Contact your CLARKE dealer.

CONSUMABLES

TRAFFIC FILM REMOVER

5 ltr Concentrate Part number 3050821

25 ltr Concentrate Part number 3050820

5 ltr Ready to use Part number 3050818

25 ltr Ready to use Part number 3050819

CA R WASH & WAX

5 ltr Wash and wax Part number 3050815

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COMPONENT PARTS

FRAME COMPONENTS

No Description

1 Upper Cover

2 Handle Support

3 Locking Clip Kit

4 Handlebar/gun holder

5 Screw-on Cap

6Rotary Switch Knob

7 Cable Holder

8Cabinet

9 Quick Connecting Gun

10 Gun Adaptor

11 Hose Assembly

12 Lance

13 Inlet Connector Coupling

14 Lance/container (foam)

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WATER HEATER COMPONENTS

No Description No Description

1 Closing Clamp for boiler cover 18 Refractory Stone

2 Ignition Transformer with cables 19 Boiler Pad

3 Gasket (transformer) 20 Electrical Cable & Plug

4 Cap for boiler 21 Wiring Harness

5 Nozzle holder Pin 22 Anti-vibration Device

6 Nozzle 23 Diesel Pump

7 Electrode 24 Fuel Filter Assembly (30micron)

8 Electrode deflector 25 Wheel & Cover Kit

9 Disc head holder 26 Electrical Box

10 Covering foot 27 Rotary Switch

11 Tank 28 Terminal Block

12 Coil 29 DEM Filter

13 Joint 30 Lower Electrical Box

14 Ferrule 31 Lower Cover

15 Outlet joint 32 Pump Fixing Band

16 Boiler body & brackets 33 Left/Right Conveyor for motor

17 Ceramic fibre band 34 Motor Pump

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PUMP COMPONENTS

No Description Repair Kit

1Motor

2 Bearing Kit Kit166

3 Pin 10x70

4 Wobble Plate Assembly

5 Thrust Bearing

6 Body Guide & Head Assembly

WATER VALVE

No Description Repair Kit

1 Body guide assembly with valve

2 Water seal spacer Kit 348

3 Head body

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VALVE COMPONENTS

No Description Repair Kit

1 Piston Body Guide

2 Completed valve/cable

3 Piston (Ref kit 167)

4 O-ring (Ref Kit 209)

5 Valve Guide parts (Ref Kit 256)

6 Oil Seals (Ref Kit 79)

HEAD COMPONENTS

No Description Repair Kit

1 Valve repair kit

2 Head casting

3 O-ring Water Seal (ref Kit 124)

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PRODUCT SPECIFICATIONS

Model Number Harry II

Part Number 7320181

Voltage 230 V / 50 Hz / 1 Phase

Motor Input Power 2300W

Motor Input Current 10 A

Duty Cycle S1 (continuous)

Max Inlet Water Pressure 10 Bar

Working pressure 110 Bar

Maximum output pressure 145 Bar

Maximum output flow rate 7.5 Litres / min

Maximum output temperature

Maximum input temperature

Fuel tank capacity 1 Litre

Detergent capacity 300 ml Bottle

Sound power level (L

Guaranteed sound power level (L

) 95 dB

WA

WA

Dimensions (L x W x H) 520 x 410 x 767 mm

Weight 26.9 kg

o

80

C

o

C

40

) 96 dB

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DECLARATION OF CONFORMITY

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DECLARATION OF CONFORMITY

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