Clarke FG4050ES, FG5100ES Operation & Maintenance Instructions Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0114

GENERATOR

MODEL NO: FG4050ES / FG5100ES

PART NO: 8857715, 8857720

2

INTRODUCTION

Thank you for purchasing this CLARKE Generator.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

3

GENERAL SAFETY RULES

WORK AREA

• Always use in a well ventilated area.

• Always position the exhaust outlet away from people.

• Never use indoors or in a confined space.

• Read these safety instructions before using the equipment.

• Keep children away from the generator

POSITIONING THE GENERATOR

1.

1M (3ft)

1M (3ft)

Always leave a least a 1M gap

between the generator and any
sur

rounding building or structures.

2. Always e

nsure the generator is on

a solid, flat surface.

3. Always en

sure the surrounding
area is free from any material that
could burn or be damaged by
heat.

4. Never move or tilt the generator whilst it is switched on.

FIRE PREVENTION

1. Always switch the engine OFF
when refuelling.

2. Always

refuel away from any

source of heat.

3. Always refuel in a well ventilated
area.

4. Never over

fill the tank, fill to the
level specified (See “Checking
the fuel level” on page 12.).

5. Never smoke whilst refuelling and avoid smoking or using a naked flame
near the generator.

WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED

4

6. Never start the engine if there is spilled fuel. Any spillage must be wiped
clean and the generator allowed to dry before attempting to start the
engine.

PREVENTION OF ELECTRIC SHOCK

1. Never use the generator in wet
conditions unless it is well protected/
covered. Under these conditions,
adequate ventilation MUST be provided.

2. Never operate the generator with wet
hands.

3. Never use water or any other liquids to
clean the generator.




ADDITIONAL SAFETY RULES FOR GENERATORS

1. Always ensure the applied load does
not exceed the generator rating.
Overloading t

he generator is
dangerous and could cause serious
damage.

2.

Always

disconnect the generator when

carrying out any maintenance.

3. Always ensure the generator reaches
operating speed before connecting a
load.

4. Never allow the generator to run out of
fuel when a load is connected.

5. Never tran

sport the generator with fuel

in the tank.

6. Do Not

connect to a commercial or

residential power supply; eg ring main.

7. Never allow the generator air vents to
become blocked.

5

SAFETY SYMBOLS

Caution - The user should be aware of a general hazard

Dangerous voltage

Flammable

Hot Surface - Do not touch

Poisonous fumes - Do not use the generator in an enclosed
space.

Read Instruction manual before use.

Corrosive material

Explosive risk

6

GENERATOR OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Fuel level gauge 9 Starting handle

2 Fuel tank cap 10 Fuel supply valve

3 Ignition panel 11 Handle

4Control panel 12Air Filter

5 Wheel 13 Choke lever

6 Battery 14 Muffler

7 Dipstick 15 Spark plug

8Drain plug 16

7

UNPACKING AND ASSEMBLY

Unpack your generator and check to ensure the following items are present.
Should there be any deficiency or damage caused during transit contact
your Clarke dealer immediately.

• The generator

• Spark plug box spanner

•Tommy bar

• Wheel kit

FITTING THE WHEEL KIT

1. Lay the generator on it’s front and
attach the 2 feet to the frame
using 4 x Short bolts, 4 x Washers,
4 x Spring washers and 4 x Nuts.

2.

Slide both wheels on to the axle.

NOTE: Make

sure that the valve on

each wheel is on the outside.

3.

Secure the wheel to the axle using
a split pin.

8

4. Place the axle against the frame
on the generator as shown.

5.

Fix the axle to the frame using
2 x Long bolts, 2 x Washers, 2 x
S

pring washers and 2 x Nuts.

6. Carefully place the generator
onto its

wheels/feet.

FITTING THE HANDLES

1. Place thehandle into position as
shown.

2. S

secure the handle using the nNut

and bolt supplied

• Making sure that the 2 plastic

w

ashers are inserted between
the handle and frame as
shown.

9

CONNECTING THE BATTERY

• Connect the negative wire to
the negative terminal on the
battery as shown on the right.

• Connect the positive wire to
the positive terminal on the
battery.

• Ensure both terminals are
covered by the plastic covers
as shown.

EARTH POINT

Always connect the generator to an
earth point. The earth terminal is
shown on the right.

10

BEFORE USING THE GENERATOR

IMPORTANT: Generators should ALWAYS be earthed.

Attach a suitable earth lead to a good earth - water pipe, ground spike etc.,
whenever you use this generator.

Before using your generator check that:

• The generator is in good condition and free from any damage.

• The generator is clean and free from fuel or oil spillage.

• The generator is correctly located for use (See page 3).

• The fuel system and connectors are intact and there is no leakage.

NOTE: Always use a funnel to fill the fuel tank so as to avoid accidental

spillage of fuel. If fuel is spilled it must be removed from the unit
before attempting to start the engine.

WARNING: ENSURE THERE IS ADEQUATE FUEL IN THE TANK WHEN USING
THE GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE ENGINE
SUDDENLY WITH A LOAD CONNECTED COULD CAUSE SERIOUS DAMAGE.

11

CHECKING THE ENGINE OIL LEVEL

1. Turn the oil filler cap anti­clockwise and remove from the oil
tank, w

ipe the dipstick with a

clean cloth.

2.

Insert the dipstick back into the oil
filler tube and then remove it
again. Do not screw in the oil filler
cap/dipstick when doing this.

3.

‘H’ Level

‘L’ Level

If the oil is below the ‘L’ level on
the dipstick, fill the oil reservoir to
the ‘H’ level on the dipstick.

• Oil capacity (See

“Specifications” on page 22.)

• We recommend the use of

SAE30 oil in this generator.

4. Replace the oil filler cap.

WARNING: TO CARRY OUT THIS CHECK, PLACE THE GENERATOR ON LEVEL
GROUND WITH THE ENGINE SWITCHED OFF.

WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS OF THE
GENERATOR WHEN CHECKING THE OIL LEVEL.

12

CHECKING THE FUEL LEVEL

1. Check the fuel level on the fuel
gauge.
The fuel gauge will show as red
w

hen you have fuel in the tank
turning white as the fuel level
decreases

Empty

Full

.

2.

Fuel filler cap

To add fuel, open the fuel filler
cap.

3.

Fuel filter

Just inside the fuel tank is a fuel
tank filter, check this filter
periodic

ally and remove any
contaminants which may have
accumulated.

4. Slowly add fuel to the fuel tank
(maximum 25L) watching the fuel
level gauge as you do so.

RECOMMENDED FUEL

We recommend the use of standard unleaded petrol.

NOTE: Do not overfill the fuel tank.

5. Replace the fuel filler cap securely.

WARNING: ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY FROM
ANY HEAT SOURCES.

WARNING: ALLOW THE UNIT TO COOL DOWN BEFORE REFUELLING.

WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN.

13

USING YOUR GENERATOR

STARTING THE ENGINE

1. Remove all connections from the AC sockets.

2.

Set the AC circuit breaker to the
off position.

3. Turn on the fuel supply valve.

4.

If you are starting the generator
‘cold’ set the choke lever to the
ON position.

If the generator is

warm skip this step.

14

5. Insert the key into the ignition.

6. Turn and hold the key in the START
po

sition.

7. Once the engine starts to run turn
the key back to the ON position.

8.

Once the engine has warmed up,
set the choke lever to the OFF
position pushed in).

BACKUP STARTING PROCEDURE

If for any reason the engine will not start using the above pr

ocedure, you can

start your generator manually by carrying out the following.

1.

Set the ignition key to the ON
position.

2. Pull the starting handle lightly until
you start to feel resistance and
then pull up sharply to start the
generator.

3. You may have to do this more
than once.



.

WARNING: ONCE THE GENERATOR HAS STARTED, RELEASE THE STARTING
HANDLE SLOWLY TO AVOID INJURY/DAMAGE AS IT WHIPS BACK.

15

CONNECTING ELECTRICAL DEVICES

The generator can supply both 230V AC and 115V AC.

The ports are laid out in the following order: (from left to right):

1 x 32amp 230v (Blue),1 x 32amp 115v (Large Yellow) and 1 x 16amp 115v
(Small Yellow).

1. Connect the appliance to the
generator starting with the device
that draws the most current.

2. Select the voltage that you
require using the voltage selector
switch.

3. Set the circuit breaker to ‘ON’.

16

SHUTTING DOWN THE GENERATOR

1. Disconnect all appliances connected to the generator.

2.

Set the circuit breaker to ‘OFF’.

3. Turn the ignition key to the OFF
position.

4. Set the fuel supply valve to OFF.

NOTE: T

o stop the generator in an
emergency simply turn the
ignition key to the off position.

17

MAINTENANCE

CHANGING THE ENGINE OIL

1. Unscrew and remove the oil filler cap/dipstick.

2. Place an oil collection tray under the drain plug.

3. Unscrew the drain plug, and allow the used engine oil to drain from the
crankcase into the oil collection tray.

NOTE: Drain the engine oil when the engine is warm, this will ensure the

oil flows out quicker.

4. Replace the drain plug and it ring seal.

5. Fill the crankcase with engine oil to the ‘H’ mark on the dipstick. See
page 11.

6. Replace the oil filler cap/dipstick.

ENVIRONMENTAL PROTECTION

One of the most damaging sources of pollution is oil, Do not throw away used
engine oil in with your domestic trash or down drains and sinks. Place it in a
leak proof container and take it to your local waste disposal site.

CAUTION: PROLONGED EXPOSURE TO USED ENGINE OIL IS DANGEROUS,
ALWAYS WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED
ENGINE OIL.

18

CHANGING THE SPARK PLUGS

1. Remove the spark plug cap from
the spark plug.

2.

Add pic

Use the supplied spark plug
spanner to remove the spark plug.

3. Remove any carbon that has
acc

umulated around the

sparkplug.

4.

Check the spark plug gap (a), it
should be between 0.7 and 0.8
mm, adjust if necessary.

5. Check the overall condition of the
sp

ark plug and replace if

necessary.

6. Reinstall the spark plug and
replace the spark plug cap.

CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK
PLUG.

19

CHECKING THE AIR FILTER

1. Unlock and remove the air filter
cover.

2. Remove the air filter element.

3. Make sure that the air filter is
clean and not

damaged.

• If the air filter is damaged

co

ntact Clarke spare parts

department for a replacement.

• If the filter is dirty, wash the filter

in a solution of warm water and
mild detergent and rinse
thoroughly. Leave the filter to
dry completely, once it is dry immerse the filter in clean engine oil
and sqeeze the filter to remove excess oil.

4.

Replace the filter back into its
original position and replace the
air filter cover.

CAUTION: DO NOT USE THE GENERATOR WITHOUT THE AIR FILTER FITTED,
THIS CAN DAMAGE THE GENERATOR.

WARNING: DO NOT USE INFLAMMABLE SOLVENTS OR PETROL TO CLEAN
THE AIR FILTER.

20

CLEANING THE FUEL VALVE FILTER / DRAINING THE FUEL TANK

1. Set the fuel supply valve to OFF.

2. U

Add pic

VALVE FILTER

‘O’ RING

CUP

nscrew and remove the cup,
then remove the valve filter and
‘O’ ring

.

3. Wash these parts in a non­inflammable

solvent. Make sure
that the valve filter is not
damaged.

4. Place an approved petrol storage
container under the fuel valve
and set the fuel supply valve to
‘ON’.

• The fuel in the tank will drain

into the container.

5. Replace the ‘O’ ring and valve
filter and

tighten the cup as far as

possible.

21

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

The generator fails
t

o start

Ignition switch is off Set the ignition switch to ‘on’

Not enough oil in the generator Add more oil, See page 11

No fuel Add more fuel, See page 12

Spark plugs not working correctly Change the spark plugs, See

page 18

The generator fails
to

generate

electricity

The device you are trying to
power is faulty

Make sure the device you want
to power is working properly

The AC breaker is switched off Switch the AC breaker on

The generator is
d

ifficult to start

The air filter is dirty Clean the air filter, See page 19

The fuel filter is dirty Clean the fuel filter, See page 20

If this does not solve your problem, please contact the Clarke service
department. See page 27

22

SPECIFICATIONS

FG4050ES FG5100ES

Engine Engine Model 182FD 188FD

Type Petrol

Displacement (cm

3

)

337 389

Max. power output (hp/rpm) 11/3600 13/3600

Ignition type Non contact transisterised ignition

Start system Electric with recoil backup

Fuel tank capacity (L) 25 25

Fuel consumption (L/hr.) 2.45 2.7

Maximum run time (h) 10 9

Engine oil capacity (L) 1.1 1.1

Guaranteed sound power (L

WA

dB)

97 97

Generator Rated Frequency (Hz) 50 50

Output Voltage (V) 115v / 230v 115v / 230v

Rated Power (kVA) 4 5

Max. Power (kVA) 4.5 5.5

Dimensions Length (mm) 680 680

Width (mm) 540 540

Height (mm) 510 510

Unpacked Weight (kg) 84.5 82

23

EXPLODED DIAGRAM & PARTS LIST

24

EXPLODED DIAGRAM & PARTS LIST

NO DESCRIPTION PART NO

FG4050ES FG5100ES

1 Crankcase RKFG4010001 RKFG5100001

2 Oil seal,

crankshaft

RKFG4010002 RKFG5100002

3 Washer RKFG4010003 RKFG5100003

4 Drain plug RKFG4010004 RKFG5100004

5 Oil seal,

regulating
sway bar

RKFG4010005 RKFG5100005

6 Split pin RKFG4010006 RKFG5100006

7 Washer RKFG4010007 RKFG5100007

8 Regulating

sway bar

RKFG4010008 RKFG5100008

9 Oil sensor RKFG4010009 RKFG5100009

10 Diode RKFG4010010 RKFG5100010

11 Camshaft

Assy

RKFG4010011 RKFG5100011

12 Exhaust

valve

RKFG4010012 RKFG5100012

13 Intake valve RKFG4010013 RKFG5100013

14 Spring

retainer,
exhaust
valve

RKFG4010014 RKFG5100014

15 Val v e s p ri n g RKFG4010015 RKFG5100015

16 Spring seat,

exhaust
valve

RKFG4010016 RKFG5100016

17 Spring seat,

intake valve

RKFG4010017 RKFG5100017

18 Cap,

exhaust
valve

RKFG4010018 RKFG5100018

19 Pusher RKFG4010019 RKFG5100019

20 Pusher guide RKFG4010020 RKFG5100020

21 Valve rocker

Assy

RKFG4010021 RKFG5100021

22 Set pin RKFG4010022 RKFG5100022

23 Gasket,

cylinder
head

RKFG4010023 RKFG5100023

24 Stud

M6×M8×106

RKFG4010024 RKFG5100024

25 Bolt M6×12 RKFG4010025 RKFG5100025

26 Spark plug

F6RTCU

RKFG4010026 RKFG5100026

27 Stud M8×35 RKFG4010027 RKFG5100027

28 Flange bolt RKFG4010028 RKFG5100028

29 Lead wind

cover

RKFG4010029 RKFG5100029

30 Gasket,

cylinder
head cover

RKFG4010030 RKFG5100030

31 Cylinder

head cover
Assy

RKFG4010031 RKFG5100031

32 Bolt RKFG4010032 RKFG5100032

33 Cylinder

head Assy

RKFG4010033 RKFG5100033

34 Outlet pipe

9×4.5×160

RKFG4010034 RKFG5100034

35 Connecting

rod Assy

RKFG4010035 RKFG5100035

36 Piston pin

circlip

RKFG4010036 RKFG5100036

37 Piston pin RKFG4010037 RKFG5100037

38 Piston RKFG4010038 RKFG5100038

39 Piston ring

assy

RKFG4010039 RKFG5100039

40 Crankshaft

sets

RKFG4010040 RKFG5100040

41 Driven gear

set, regulator

RKFG4010041 RKFG5100041

42 Gasket,

crankcase

RKFG4010042 RKFG5100042

43 Set pin RKFG4010043 RKFG5100043

44 Bearing 6207 RKFG4010044 RKFG5100044

45 Oil seal,

crankshaft

RKFG4010045 RKFG5100045

46 Crankcase

cover

RKFG4010046 RKFG5100046

47 Dipstick RKFG4010047 RKFG5100047

48 Seal RKFG4010048 RKFG5100048

NO DESCRIPTION PART NO

FG4050ES FG5100ES

25

EXPLODED DIAGRAM & PARTS LIST

49 Guard,

crankcase
cover

RKFG4010049 RKFG5100049

50 Bolt M5×12 RKFG4010050 RKFG5100050

51 Air cleaner

Assy

RKFG4010051 RKFG5100051

52 Nut M5 RKFG4010052 RKFG5100052

53 Air cleaner

stay

RKFG4010053 RKFG5100053

54 Nut M6 RKFG4010054 RKFG5100054

55 Boot, vent

pipe

RKFG4010055 RKFG5100055

56 Air duck RKFG4010056 RKFG5100056

57 Gasket, air

cleaner

RKFG4010057 RKFG5100057

58 Manual

choke Assy

RKFG4010058 RKFG5100058

59 Gasket, air

cleaner

RKFG4010059 RKFG5100059

60 Carburetor

Assy

RKFG4010060 RKFG5100060

61 Gasket, inlet RKFG4010061 RKFG5100061

62 Connecting

block,
carburetor

RKFG4010062 RKFG5100062

63 Gasket,

carburetor

RKFG4010063 RKFG5100063

64 Check valve

Assy

RKFG4010064 RKFG5100064

65 Clamp,

check valve

RKFG4010065 RKFG5100065

66 Bolt M6×12 RKFG4010066 RKFG5100066

67 Supporting

plate set

RKFG4010067 RKFG5100067

68 Back spring RKFG4010068 RKFG5100068

69 Fine

regulating
spring

RKFG4010069 RKFG5100069

70 Pulling rod RKFG4010070 RKFG5100070

71 Nut M6 RKFG4010071 RKFG5100071

72 Lock bolt RKFG4010072 RKFG5100072

NO DESCRIPTION PART NO

FG4050ES FG5100ES

73 Regulating

arm

RKFG4010073 RKFG5100073

74 Ignition coil

unit

RKFG4010074 RKFG5100074

75 Bolt M6×30 RKFG4010075 RKFG5100075

76 Flywheel RKFG4010076 RKFG5100076

77 Flywheel fan RKFG4010077 RKFG5100077

78 Starting

flange

RKFG4010078 RKFG5100078

79 Nut

M16×1.25

RKFG4010079 RKFG5100079

80 Fan hood

assy

RKFG4010080 RKFG5100080

81 Bolt M6×12 RKFG4010081 RKFG5100081

82 Grommet RKFG4010082 RKFG5100082

83 Recoil starter RKFG4010083 RKFG5100083

84 Bolt M6×8 RKFG4010084 RKFG5100084

85 Gasket,

outlet

RKFG4010085 RKFG5100085

86 Exhaust pipe RKFG4010086 RKFG5100086

87 Gasket,

exhaust pipe

RKFG4010087 RKFG5100087

88 Outer hood RKFG4010088 RKFG5100088

89 Muffler RKFG4010089 RKFG5100089

90 Inner hood RKFG4010090 RKFG5100090

91 Side hood RKFG4010091 RKFG5100091

92 Gasket, inner

hood

RKFG4010092 RKFG5100092

93 Muffler stay RKFG4010093 RKFG5100093

94 Flange bolt

M6×12

RKFG4010094 RKFG5100094

95 Flange bolt

M8×25

RKFG4010095 RKFG5100095

96 Nut M8 RKFG4010096 RKFG5100096

97 Flange bolt

M8×16

RKFG4010097 RKFG5100097

98 Tube clip RKFG4010098 RKFG5100098

99 Fuel cock RKFG4010099 RKFG5100099

100 Cushion RKFG4010100 RKFG5100100

NO DESCRIPTION PART NO

FG4050ES FG5100ES

26

EXPLODED DIAGRAM & PARTS LIST

101 Fitting brush,

fuel tank

RKFG4010101 RKFG5100101

102 Washer RKFG4010102 RKFG5100102

103 Flange bolt

M6×22

RKFG4010103 RKFG5100103

104 Gasket, fuel

sensor

RKFG4010104 RKFG5100104

105 Fuel sensor RKFG4010105 RKFG5100105

106 Screw

M5×10

RKFG4010106 RKFG5100106

107 Fuel filler cap RKFG4010107 RKFG5100107

108 Fuel tank RKFG4010108 RKFG5100108

109 Stripe, fuel

tank

RKFG4010109 RKFG5100109

110 Plug, sump RKFG4010110 RKFG5100110

111 Screw

M5×14

RKFG4010111 RKFG5100111

112 Generator

fan

RKFG4010112 RKFG5100112

113 Stator cover RKFG4010113 RKFG5100113

114 Nut M5 RKFG4010114 RKFG5100114

115 Stator Assy RKFG4010115 RKFG5100115

116 Spring

washer 5mm

RKFG4010116 RKFG5100116

117 Bolt M5×213 RKFG4010117 RKFG5100117

118 Bearing

6204-2ZN

RKFG4010118 RKFG5100118

119 Rotor Assy RKFG4010119 RKFG5100119

120 Plain washer RKFG4010120 RKFG5100120

121 Bolt M10×265 RKFG4010121 RKFG5100121

122 Generator

stay

RKFG4010122 RKFG5100122

123 Screw

M5×12

RKFG4010123 RKFG5100123

124 Brush Assy RKFG4010124 RKFG5100124

125 Bolt M6×175 RKFG4010125 RKFG5100125

126 Screw

M5×18

RKFG4010126 RKFG5100126

127 Clip A RKFG4010127 RKFG5100127

NO DESCRIPTION PART NO

FG4050ES FG5100ES

128 Vo lta ge

regulator

RKFG4010128 RKFG5100128

129 Bolt M5×20 RKFG4010129 RKFG5100129

130 Generator

end cover

RKFG4010130 RKFG5100130

131 Frame

comp.

RKFG4010131 RKFG5100131

132 Rubber pad,

frame

RKFG4010132 RKFG5100132

133 Bolt M6×12 RKFG4010133 RKFG5100133

134 Nut M6 RKFG4010134 RKFG5100134

135 Bottom

rubber A

RKFG4010135 RKFG5100135

136 Nut M6 RKFG4010136 RKFG5100136

137 Bottom

rubber B

RKFG4010137 RKFG5100137

138 Rubber pad,

frame

RKFG4010138 RKFG5100138

139 Nut M8 RKFG4010139 RKFG5100139

140 Cushion,

frame

RKFG4010140 RKFG5100140

141 Control

panel case

RKFG4010141 RKFG5100141

142 Circuit

protector

RKFG4010142 RKFG5100142

143 Consent RKFG4010143 RKFG5100143

144 Main wire

harness Assy

RKFG4010144 RKFG5100144

145 Bolt M6×12 RKFG4010145 RKFG5100145

146 Earth

terminal set

RKFG4010146 RKFG5100146

147 Vo ltm et er RKFG4010147 RKFG5100147

148 DC terminal RKFG4010148 RKFG5100148

149 Ignition

switch

RKFG4010149 RKFG5100149

150 Control

panel

RKFG4010150 RKFG5100150

151 Bearing 6202 RKFG4010151 RKFG5100151

152 Balancing

shaft

RKFG4010152 RKFG5100152

153 Split pin RKFG4010153 RKFG5100153

NO DESCRIPTION PART NO

FG4050ES FG5100ES

27

EXPLODED DIAGRAM & PARTS LIST

For Parts & Servicing, please contact
CLARKE International, on one of the

following numbers.

PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]

or e-mail as follows:

PARTS: [e-mail]
SERVICE: [e-mail]

154 Wheel kit RKFG4010154 RKFG5100154

155 Bolt M8×60 RKFG4010155 RKFG5100155

156 Flat washer RKFG4010156 RKFG5100156

157 Screw M8 RKFG4010157 RKFG5100157

158 Wheel axel RKFG4010158 RKFG5100158

159 Wheel kit

Assy

RKFG4010159 RKFG5100159

160 Underprop RKFG4010160 RKFG5100160

161 Bolt M8×24 RKFG4010161 RKFG5100161

162 Handle bar RKFG4010162 RKFG5100162

163 Bolt M8×40 RKFG4010163 RKFG5100163

164 Cable,

starting
motor

RKFG4010164 RKFG5100164

165 Relay, start-upRKFG4010165 RKFG5100165

166 Starting

motor Assy

RKFG4010166 RKFG5100166

167 Bolt M8×35 RKFG4010167 RKFG5100167

168 Battery RKFG4010168 RKFG5100168

169 Battery

Bracket

RKFG4010169 RKFG5100169

170 Dam Board RKFG4010170 RKFG5100170

171 Nut RKFG4010171 RKFG5100171

172 Bolt M6x12 RKFG4010172 RKFG5100172

NO DESCRIPTION PART NO

FG4050ES FG5100ES

28

DECLARATION OF CONFORMITY (FG4050ES)

29

DECLARATION OF CONFORMITY (FG4050ES)

30

DECLARATION OF CONFORMITY (FG5100ES)

31

DECLARATION OF CONFORMITY (FG5100ES)