Clarke EHD 130, EHD 160, EHD 170, 7330560, 7330565 User guide

POWER WASHER

POWER WASHER

MODELS EHD 130, 160 & 170

MODELS EHD 130, 160 & 170

PART Nos. 7330560 , 7330565 & 7330570

OPERATING & MAINTENANCE

INSTRUCTIONS

0205

Thank you for purchasing this CLARKE HEAVY DUTY POWER WASHER.

This machine is a portable, high pressure power washer, designed for professional
use, in garages, factories, farms etc.

It comprises an electric motor, a pump, a high pressure hose with a trigger and
lance, and an adaptor for injecting foam or cleaning agents into the water jet,
ideal for cleaning greasy engines and equipment, removing oil spots from
forecourts etc.

Before attempting to use your Power Washer, please read this instruction manual
thoroughly and follow all instructions carefully. By doing so you will ensure the
safety of yourself and that of others around you, and you can look forward to the
Power Washer giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS

Safety Precautions ....................................................................... 3

Electrical Connections ................................................................4

Assembly and Preparation for Use ............................................ 5

Operation .....................................................................................6

Setting Water Pressure ................................................................7

Shutting Down the Machine ....................................................... 8

Maintenance ...............................................................................8

Troubleshooting ...........................................................................9

Parts Diagrams ...........................................................................10

Accessories ................................................................................ 13

Specifications ............................................................................. 13

When disposing of this product, do not dispose of with general waste. It must be disposed of according to the laws
governing Waste Electrical and Electronic equipment, at a recognised disposal facility.

2

SAFETY PRECAUTIONS

WARNING

Water at high pressure can be dangerous and may cause severe damage to

persons or property if subject to misuse.

NEVER allow anyone to operate this equipment unless they are thoroughly

reliable, and completely familiar with the safety precautions.

1. Never direct the spray jet at any person or animal.

2. Never hold a finger over the high pressure nozzle.

3. Never direct the spray jet at the machine itself
or any other electrical equipment.

4. After use, and before disconnecting hoses,
release the pressure in the high pressure hose
by operating the trigger. Do not attempt to
disconnect any hose or coupling with pressure still in
the hose.

5. Never operate the machine with any of the covers removed.

6. Do not, attempt any electrical or mechanical repair. If you have a problem
with your machine contact your local dealer or Clarke Customer Services
Dept., tel: [phone]

7. Never supply any liquid other than water to the water inlet.

8. Use only chemical cleaning agents (detergents) approved for power washing
when using the chemical injection facility.

9. Never use the chemical injection facility to introduce solvents, e.g. paint
thinners, petrol, oil, etc.

10. Do not operate the machine whilst standing on ladders: use a platform tower
or scaffolding.

11. Children should NOT be allowed to use the machine.

12. You should always wear the appropriate protective clothing and non-slip shoes
when operating this machine. We also recommend the use of safety goggles
for any application where loose particles of stone or grit etc. may be blown
around by the high pressure spray.

13. When not in use, disconnect from the electrical supply and disconnect the
hoses from the machine, ensuring they are drained of water. Store in a dry,
frost free environment. Failing this, ensure the pump is filled with anti freeze.
(See Maintenance)

14. Disconnect from the mains supply before carrying out any maintenance or
servicing.

15. Never pull the washer by the power cable, or yank the cable it to disconnect
from the socket. Keep the cable away from heat, oil or sharp edges.

3

ELECTRICAL CONNECTIONS

WARNING: THIS MACHINE MUST BE EARTHED.

EHD130

Connect the mains lead to a standard, 240 Volt (50Hz) electrical supply through a
suitably fused isolator switch, preferably via a Residual Circuit Breaker (RCB).

NOTE: A domestic 13 amp, BS1360 plug must NOT be used with this machine.

IMPORTANT: The wires in the mains lead are coloured in accordance with the

following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

FUSE RATING: The fuse rating for this appliance is 15 amps

EHD160 & 170

This model must be connected by a qualified electrician, to a suitably fused 400V,
3 PHASE supply preferably via a Residual Circuit Breaker (RCB).

IMPORTANT: The wires in the mains lead should be wired up in accordance with the
following colour code:

Connect GREEN & YELLOW coloured cord to the earth terminal marked with
a letter “E” or Earth symbol “ ”.

Connect the BROWN, BLUE and BLACK conductors, one to each phase.

FUSE RATING: The fuse rating for this appliance is 15 amps

EXTENSION CABLES

If an extension cable is used, always ensure it is fully unwound. When used
outdoors, ensure the extension cable is specifically designed for outdoor use.

The length of the extension cable should not exceed 25 metres and the wire sizes
in the cable should be at least 2.5mm2 in cross section.

IF IN DOUBT, CONSULT A QUALIFIED ELECTRICIAN.

Do not attempt any electrical repairs yourself.

4

ASSEMBLY AND PREPARATION FOR USE

The machine is fully assembled except for the lance and hose
connections

Fig.1

The lance is in two sections, assemble
by screwing the two halves together.

pressure
regulator

high pressure

hose

The high pressure hose is attached to the
lance just forward of the trigger assembly, the
other end to the high pressure outlet at the
front of the machine. Take care not to cross
thread the BSP threads.

The low pressure water inlet is located
adjacent to the high pressure outlet, that is,
to the left front of the machine, looking from
the front. (see Fig.2)

High Pressure Outlet

Fig.3

A 3/4” BSP adapter with a 1/2” hose
connector is provided, so that a suitable
hose (not supplied), may be attached,
with a worm drive clip (not supplied), or a
quick fit coupling (available from most
hardware or DIY stores), and connected
to your water supply.

We recommend that you connect a filter
(arrowed In Fig.4) to the inlet hose, to
prevent the possibility of foreign bodies
entering and damaging the pump.

Only use a CLEAN water supply.

Fig.2

5

If you intend to use the chemical injection facility,
fill the detergent tank with the requisite detergent.
The filler cap is located directly beneath the
handle (fig.4)

IMPORTANT:

Use ONLY those detergents specifically designed
for use with Power Washers. We recommend the
use of CLARKE Traffic Film Remover, which is a
powerful low foaming agent for car cleaning,
patio cleaning etc., or CLARKE Wash & Wax, both
available from your CLARKE dealer.

N

OTE: The chemical injection facility will ONLY

operate at the LOW pressure setting. (See
‘Operation’)

The amount of detergent that enters the system
may be regulated by turning the knurled ring,
arrowed in fig.5.

Turning the ring clockwise - decreases, and
turning anticlockwise - increases the amount of
detergent injected.

Maximum, provides a mixture strength of approx.
15:1 - approx. 1000:1

Fig.4

Fig.5

OPERATION

• Make certain the PUMP ON/OFF switch is set in the OFF position.

The ON/OFF switch is mounted on the top panel.

• Turn the water tap fully on.

• Start according to the following procedure:

a. In order to ease the starting process, and to prevent the possibility of

blown fuses, pull the trigger on the lance - it may be necessary to release
the safety latch in order to do so.

b. Hold the trigger in that position whilst switching the pump ON, and allow

the pump to run for a few moments to develop full pressure.

c. You may release the trigger once full pressure is developed.

6

In doing so the pump will stop and start again when the trigger is pulled once
again.

For the reasons given above, it is recommended that you ALWAYS set the lance to
its LOW PRESSURE setting before switching ON.

WARNING
Ensure the operator is aware that when the trigger is pulled, water at
high pressure can cause the lance to kick - it should therefore be held firmly. In
addition, care must be taken to ensure that the nozzle is NOT aimed at an area
where the water jet will cause damage. i.e. away from people, animals, windows

- greenhouses etc., and be aware that splash back could also cause damage if
the jet is trained on a nearby wall etc.

Fig.6

NOTE: Water pressure is regulated by
turning the adjuster handle located in the
middle of the lance and which doubles
as a hand grip, ANTICLOCKWISE to
INCREASE pressure and CLOCKWISE to
DECREASE, (looking from the handle end)

.

Forwards (anticlockwise)

to INCREASE pressure

If you wish to use the chemical injection facility, note that it will ONLY operate at
LOW pressure.

Turn the pressure control handle to its’ LOW pressure setting. When you pull the
trigger, detergent will be drawn up into the water flow.

Fig.7

In the event that you switch the machine OFF, but
intend to continue with its use after a few minutes
or so, DO NOT depress the trigger, but set the safety
latch (arrowed in fig.7) to prevent it from being
accidentally pulled. This will ease and assist the
subsequent restarting of the motor as pressures will
remain equalised on either side of the pump,
thereby reducing the load on the motor when
restarting.

NEVER attempt to run the machine with water supply disconnected or turned off.

It is recommended that whenever possible, a screen or partition be erected
between the washer and the wash area, to prevent accidental spraying of the
machine. Any moisture entering the machine could cause serious damage.

7

SHUTTING DOWN THE MACHINE

If the chemical injection facility has been used, disconnect the plastic tube from the
pick-up, and turn the pressure adjuster on the lance to HIGH pressure. Allow the pump to
run for a short while to cleanse the hose and lance, then switch OFF the pump.

Switch OFF at the mains electrical supply, and turn OFF the water supply ­disconnect where appropriate.

IMPORTANT: Operate the lance trigger once more to ensure there is no pressure in
the high pressure hose.

NEVER disconnect the high pressure hose unless you have operated the trigger.

MAINTENANCE

WARNING: Ensure the plug is removed from the socket before carrying out any

adjustment, servicing or maintenance.

Fig.8

AFTER EACH USE

When using chemical detergents,
always ensure the system is
thoroughly flushed out after use as
described previously.

Ensure the hoses and power cable
are coiled and properly stowed. DO
NOT allow them to be left casually, in
a heap. This invites damage and will
cause rapid deterioration.

STORAGE

Store the Washer in an horizontal position, preferably under cover, protected from
the elements.
If there is a danger of freezing, the pump should be filled with antifreeze by inserting
the inlet and outlet hoses into a bucket of antifreeze as shown in the diagram,
start the machine and allow the antifreeze to circulate. After a short time stop the
machine using the procedure outlined on page 6, and store the machine with
the antifreeze still within the pump body.

NOTE:
If you experience difficulty in starting the motor following a long period of storage,
it is possible that the seals within the pump have dried out and are gripping the
pistons. This problem may be alleviated by storing the machine with antifreeze
within the pump body, as described above.

8

TROUBLE SHOOTING

FAULT CAUSE REMEDY

Pressure drop

Pressure fluctuations or
pressure drop

Oil leak

Motor does not start
when switched on

Motor hums when
switched on and does
not start

Motor cuts out

Air in system

Worn high pressure nozzle.

Pressure regulator incorrectly
set

No water

Water supply hose too long/
too small diameter

No water due to clogged
filter

Worn seals

Plug is not connected
properly.

Mains fuse switched off

Mains voltage too low

Incorrect dia cable resulting
in voltage drop

Trigger Switch not operated

Motor protection switch has
been activated due to
overheating or overload of
motor

Nozzle clogged

Bleed the system by quickly
operating trigger several times. If
necessary operate the machine
briefly without the high pressure
hose connected.

Renew nozzle

Set to required working pressure
by turning hand grip

Turn on water tap

Use minimum 1/2" diameter
water supply hose

Clean water filter (never operate
without filter)

Contact your CLARKE Distributor

Check plug and lead and have
them replaced by a qualified
electrician if necessary

Switch on mains fuse

Check electrical connection

Use correct diameter of cable

Operate trigger

Ensure supply voltage and unit
voltage are equal. Switch off and
allow to cool for at least three
minutes

Clean using the supplied nozzle
cleaning needle

Additives are not being
supplied

Injector clogged

Additive container empty

Lance and/or detergent flow
regulator not correctly set

9

Clean

Fill additive container

Put lance on low pressure or
screw the knurled ring out to
increase flow.

PARTS LIST

No. Description Qty Part No. No. Description Qty Part No.

1 Screw FP10201600

2 Cover FP73133200
3 Hub Cap FP17806900
4 Clip Wheel FP17802600
5 Wheel FP17804600
6 Axle FP73130900
7 Trolley Frame FP73130500

8 Screw FP10601300
15 Cable Holder FP73131300A
17 Detergent Tank FP73130300
18 Detergent Cap FP18100900
19 Screw FP10601200
20 Hose Reel Support FP73131400
21 Lance Support FP73131000
22 Screw FP10108800
23 Washer FP12900400
24 Rubber Support FP16903500
25 Spacer FP73132700
26 Frame Plate FP73131100
27 Nut FP12101200
28 Protection Plate FP73131600A
29 Rubber Feet FP1 5903400

For all pump and motor spare parts, consult your Clarke dealer.

30 Strain Relief FP19106100
31 Nylon Lock Nut FP19106200
32 Support Plate FP73132800A
33 Switch Assy FPEHD033
34 Cover FPEHD034
35 Contactor FPEHD035
36 Box FPEHD036
37 Seal FPEHD037
38 Motor FPEHD038**
39 Pump FPEHD039**
40 Manifold FPEHD040**
41 Valve Assy FPEHD041**
42 Microswitch FPEHD042
43 Connector FPEHD043
48 Hose FP68600500
49 Nipple FP18000400
50 Gun FP65001000
51 Lance FP62200300
52 Nozzle FP66202800
53 Nozzle FP6700000
52 Nozzle EHD 170 Only FP66203600

** Quote model number when ordering.

PARTS & SERVICE CONTACTS

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: [phone]

PARTS & SERVICE FAX: [phone]

or e-mail as follows:

PARTS: [e-mail]

SERVICE: [e-mail]

10

PARTS DIAGRAM

11

HOSE AND REEL ASSY. - EHD170 ONLY

No. Description Part No.

1 Hose FP68602400
2 Reel FP73041700
3 Nut FP73042600A
4 Spring FP73042500
5 Plug FP18107100
6 Bracket RH FP73132600
7 Screw FP10501700
8 Reel Locating Assy FP7303300
9 Outlet Connector FP73132900
10 Nut FP73042400
11 O-Ring FP15103000
12 Washer FP15023500
13 O-Ring FP13300900
14 Nipple FP18000300
15 Screw FP10501300
16 Bracket LH FP73132600

12

SPECIFICATIONS

EHD130 EHD160 EHD170

Motor 230V 50hz 1Phase 400V 50hz 3 Phase 400V 50hz 3 Phase

Power Rating 2.7kW 5kW 5.5kW

Fuse Rating 15A 15A 15A

Sound Power Level 95dBL

Max. Pump Pressure 130bar 160bar 170bar

Water Flow Rate 9.6 L/min 12 L/min 15.3 L/min

Max. Water Temp. 60OC60

Detergent Capacity 8L 8L 8L

Dimensions 790x500x900mm 750x500x900mm 750x500x900mm

Weight 45kg 45kg 50kg

Part No. 7330560 7330565 7330570

WA

97dBL

WA

O

C60

99dBL

O

C

WA

ACCESSORIES

A range of accessories designed for use with your washer are available
from your CLARKE dealer, as follows:

Part No.

Rotary Brush .............................................................. 7310107

Water Sandblaster ................................................... 7310108

Drain Cleaner ........................................................... 7310109

Heavy Duty Extension Hose (10M) ......................... 7310162

Traffic Film Remover 5 litre ...................................... 3050821

Traffic Film Remover 25 litre .................................... 3050820

Wash ‘n Wax 5 litre ................................................... 3050815

Sand for use with Water Sand Blaster.................... 7320005

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