Clarke DW 75, 7230175 User guide

ENGINE DRIVEN 3” DIESEL PUMP

MODEL NO: DW75

PART NO: 7230175

FULL PARTS LIST AND DIAGRAMS

LS1117 ISS 1

EXPLODED DIAGRAMS AND PARTS LIST

FIG 1 - CRANKCASE ASSEMBLY

NUMBER DESCRIPTION PART NUMBER

1 SEAL PLUG M16×16 ZGDW75A01

2 WASHER Ø16.5×Ø22.5×1.8 ZGDW75A02

3 CRANKCASE ZGDW75A03

4 PIN 8×16 ZGDW75A04

5 OLL FILLER CAP ASSEMBLY, ZGDW75A05

6 BEARING 6203 ZGDW75A06

7 SEAL ZGDW75A07

8 OIL SEAL 35×52×7 ZGDW75A08

9 BEARING PLATE ZGDW75A09

10 FLANGE BOLT, M8×16 ZGDW75A10

2

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 2 - CRANKCASE COVER

NUMBER DESCRIPTION PART NUMBER

1 FLANGE BOLT, M8×35 ZGDW75B01

2 OIL SEAL 30×46×8 ZGDW75B02

3 SEAL PLUG 1/8-27NPTF ZGDW75B03

4 OIL FILLER ASSEMBLY ZGDW75B04

5 OLL FILLER CAP ASSEMBLY ZGDW75B05

6 BOLT M12×16 ZGDW75B06

7 WASHER Ø12×Ø20×2 ZGDW75B07

8 COMPRESS SPRING ZGDW75B08

9 BALL ZGDW75B09

10 CRANKCASE COVER ZGDW75B10

11 OIL PUMP ZGDW75B11

12 BEARING 6203 ZGDW75B12

13 PIPE INLET OIL ZGDW75B13

14 OIL PUMP PLATE ZGDW75B14

15 FLANGE BOLT, M6×20 ZGDW75B15

16 GOVERNOR GEAR ASSEMBLY ZGDW75B16

17 CRANKCASE GASKET, COVER ZGDW75B17

3

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 3 - CYLINDER HEAD ASSEMBLY

NUMBER DESCRIPTION PART NUMBER

1 FLANGE BOLT, M6×25 ZGDW75C01

2 CYLINDER HEAD COVER COMP ZGDW75C02

3 CYLINDER GASKET, HEAD COVER ZGDW75C03

4 HEAD BOLT, M10×1.25×90 ZGDW75C04

5 CYLINDER HEAD COMP ZGDW75C05

6 CYLINDER GASKET ZGDW75C06

CYLINDER GASKET

CYLINDER GASKET

7 PIN 4×12 ZGDW75C07

8 FLANGE BOLT, M8×20 ZGDW75C08

9 LIFTING EYE ZGDW75C09

4

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 4 - CONNECTING RODS AND CRANKSHAFT

NUMBER DESCRIPTION PART NUMBER

1 RING SET ZGDW75D01

2 PISTON PIN CLIP ZGDW75D02

3 PISTON ZGDW75D03

4 PISTON PIN ZGDW75D04

5 CONN ROD ASSEMBLY ZGDW75D05

6 CRANK PIN SHELL ZGDW75D06

7 CRANKSHAFT COMP.(A) ZGDW75D07

8 BALANCE SHAFT ZGDW75D08

9 WASHER Ø13×Ø38×3.5 ZGDW75D09

10 BOLT M12×12.5×35 ZGDW75D10

5

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 5 - VALVE TRAIN

NUMBER DESCRIPTION PART NUMBER

1 INTAKE ROCKER ARM ASSEMBLY ZGDW75E01

2 EXHAUST ROCKER ARM ASSEMBLY ZGDW75E02

3 VALVE CAP EXHAUST ZGDW75E03

4 SEAT, VALVE ZGDW75E04

5 VALVE LOCK CLAMP ZGDW75E05

6 VALVE SPRING ZGDW75E06

7 VALVE STEM SEAL ZGDW75E07

8 VALVE SEAT BOTTOM ZGDW75E08

9 VALVE KIT ZGDW75E09

10 CAMSHAFT COMP ZGDW75E10

11 GUIDE VALVE PLATE ZGDW75E11

12 PUSH ROD COMP ZGDW75E12

13 TAPPET VALVE ZGDW75E13

6

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 6 - PULLSTART ASSEMBLY

NUMBER DESCRIPTION PART NUMBER

1 FAN ZGDW75F01

2 FAN PLATE ZGDW75F02

3 CUP STARTER ZGDW75F03

4 WASHER Ø13×Ø38×3.5 ZGDW75F04

5 BOLT M12×12.5×35 ZGDW75F05

6 SEAL ZGDW75F06

7 PULLSTART ASSEMBLY ZGDW75F07

8 WASHER Ø6×Ø18×1.2 ZGDW75F08

9 FLANGE BOLT, M6×30 ZGDW75F09

10 FLYWHEEL ZGDW75F10

7

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 7 - AIR CLEANER

NUMBER DESCRIPTION PART NUMBER

1 STUD M8×47 ZGDW75G01

2 GASKET ZGDW75G02

3 AIR CLEANER ASSEMBLY ZGDW75G03

4 PAPER ELEMENTS ZGDW75G04

5 NUT M8 ZGDW75G05

8

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 8 - MUFFLER

NUMBER DESCRIPTION PART NUMBER

1 FLANGE BOLT, M6×25 ZGDW75H01

2 WASHER Ø6×Ø18×1.2 ZGDW75H02

3 AIR CONDUCTION COVER ZGDW75H03

4 NUT M8 ZGDW75H04

5 STUD M8×34 ZGDW75H05

6 MUFFLER GASKET ZGDW75H06

7 FLANGE BOLT, M8×20 ZGDW75H07

8 MUFFLER ZGDW75H08

9

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 9 - FUEL SYSTEM

NUMBER DESCRIPTION PART NUMBER

1 FUEL FILTER ZGDW75I01

2 FUEL NET SEAL ZGDW75I02

3 CAP COMP. ZGDW75I03

4 FUEL TANK ZGDW75I04

5 FUEL TAP SEAL, ZGDW75I05

6 FUEL TAP ASSYembly ZGDW75I06

7 FLANGE NUT M6 ZGDW75I07

8 LATHE DOG ZGDW75I08

10

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

9 VITTA ZGDW75I09

10 FLANGE BOLT, M8×20 ZGDW75I10

11 FUEL TANK, BRACKET ZGDW75I11

12 RUBBER BUSH ZGDW75I12

13 SEAL PLUG M12×1.25×14 ZGDW75I13

14 WASHER ?12.5×?20×2 ZGDW75I14

15 LATHE DOG COMP.?9 ZGDW75I15

16 VITTA ZGDW75I16

17 STUD M6×54 ZGDW75I17

18 INJECTOR,PLATE ZGDW75I18

19 INJECTOR ZGDW75I19

20 WASHER ?8×?16.5×0.5 ZGDW75I20

21 VITTA ZGDW75I21

22 STUD M6×38 ZGDW75I22

23 STUD M6×38 ZGDW75I23

24 FUEL PUMP,PLATE ZGDW75I24

25 FUEL PUMP GASKET ZGDW75I25

26 FUEL PUMP ZGDW75I26

27 ADJUSTING GASKET,FUEL PUMP ZGDW75I27

ADJUSTING GASKET,FUEL PUMP

ADJUSTING GASKET,FUEL PUMP

28 FUEL FILLER,ASSY. ZGDW75I28

29 UNDERPROP,FUEL TANK ZGDW75I29

30 FLANGE BOLT M8×40 ZGDW75I30

11

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 10 - GOVERNOR SYSTEM

NUMBER DESCRIPTION PART NUMBER

1 FLANGE BOLT M6×14 ZGDW75J01

2 KNOB CONTROL ZGDW75J02

3 NONMETAL HEXAGON NUTS M6 ZGDW75J03

4 CONTROL ASSY ZGDW75J04

5 FUEL STOP ASSY. ZGDW75J05

6 TORSIONAL SPRING ZGDW75J06

7 SPRING ZGDW75J07

8 SPRING,GOVERNOR ZGDW75J08

9 OIL SEAL 8×14×5 ZGDW75J09

10 WASHER ZGDW75J10

11 FORK ZGDW75J11

12

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 11 - PUMP

NUMBER DESCRIPTION PART NUMBER

1 PUMP COMPLETE ZGDW75K01

2 PUMP COVER ZGDW75K02

3 WASHER ZGDW75K03

4 FLANGE BOLT ZGDW75K04

5 MACHINERY SEAL ZGDW75K05

6 WATER PUMP IMPELLER ZGDW75K06

7 VOLUTE CASING ZGDW75K07

8 O-RING ZGDW75K08

9 O-RING ZGDW75K09

10 HOUSING OF PUMP ZGDW75K10

11 O-RING ZGDW75K11

12 PLUG ZGDW75K12

13 CHECK VALVE ZGDW75K13

14 FLANGE ZGDW75K14

15 LINK SEAL ZGDW75K15

16 TUBE TIE-IN ZGDW75K16

17 TUBE LOOP ZGDW75K17

13

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

18 TUBE LINK ZGDW75K18

19 FLAT WASHER ZGDW75K19

20 FLANGE BOLT ZGDW75K20

21 FLANGE BOLT ZGDW75K21

22 OUTPUT SEAL ZGDW75K22

23 OUTPUT FLANGE ZGDW75K23

24 FILTER COVER ZGDW75K24

25 FILTER ZGDW75K25

14

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FIG 12 - FRAME

NUMBER DESCRIPTION PART NUMBER

1 FRAME COMPLETE ZGDW75L01

2 DECORATIVE FRAME ZGDW75L02

3 RIGHT BOTTOM RUBBER,L=15 ZGDW75L03

4 FLANGE NUT ZGDW75L04

5 RIGHT BOTTOM RUBBER ZGDW75L05

15

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

16

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

17

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]