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PROPANE GAS HEATER
MODEL NO: DEVIL 3000
PART NO: 6920027
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS DL0425 Rev 3
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INTRODUCTION
Thank you for purchasing this CLARKE product. Before attempting to use this product,
please read this manual thoroughly and follow the instructions carefully.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months from
the date of purchase. Please keep your receipt which will be required as proof of
purchase. This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the obligation
to deal with the WEEE in accordance with the WEEE regulations in relation
to the treatment, recycling & recovery and environmentally sound disposal
of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing Waste
Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
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THE FOLLOWING TABLE ADDRESSES THE
INFORMATION REQUIREMENTS OF REG.2015/1188
Contact Details: Clarke International Ltd, Hemnall St, Epping, Essex, CM16 4LG
Tel: 0208 988 7400
Model Number DEVIL 3000
Indirect Heating Functionality No
Direct Heat Output 73kW
Indirect Heat Output N/A
Minimum permissible total flue length (vertical + horizontal) N/A
Fuel Nitrogen oxides (NOx)
Emissions
Value Unit
Select Fuel Type: Gaseous 108 mg/kWh
input
(GCV)
Item Symbol Value Unit
Heat output
Nominal heat output P
Minimum heat output P
nom
min
73 kW
50 kW
Auxiliary electricity consumption
At nominal heat output el
At minimum heat output el
max
min
0.2 kW
n/a kW
Power consumption
In off mode P
In standby mode P
In idle mode P
In networked standby mode P
0
sm
idle
nsm
0.00 W
0.00 W
N/A W
N/A W
Standby mode with display of information or status No
Permanent pilot flame power requirement
Pilot flame power requirement (if applicable) P
pilot
N/A kW
Efficiency (NCV)
Useful efficiency at nominal heat output
Useful efficiency at minimum heat output
Seasonal space heating energy efficiency
n
th, nom
n
th, min
n
s
100.0 %
100.0 %
80.0 %
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Type of heat output/room temperature control (select one)
Single stage heat output, no temperature control No
Two or more manual stages, no temperature control No
With mechanical thermostat temp control Yes
With electronic temperature control No
Electronic temperature control with day timer No
Electronic temperature control with week timer No
Other control options (multiple selections possible)
Room temperature control with presence detection No
Room temperature control with open window detection No
Room temperature control with distance control option No
Room temperature control with adaptive start control No
Room temperature control with working time limitation No
Room temperature control with black bulb sensor No
Room temperature control with self-learning functionality No
Room temperature control with control accuracy No
FUNCTION AND OPERATING PARAMETERS
This is a forced air heater meaning that a blower or fan pushes the air through the
heater. Proper combustion depends upon the air flow.
Therefore, the heater must not be modified or operated with parts removed or
missing. Likewise, safety systems must not be circumvented or modified in order to
operate the heater.
This heater is intended for drying and the warming of commercial/industrial buildings
where adequate ventilation is provided.
This heater is not intended;
• It must be operated as prescribed in the operating manual.
• It is not intended to be used for domestic use or for the heating of habitable
areas.
• It is not intended to be used to reach and maintain a certain level of human
thermal comfort within an enclosed space in which the heater is situated.
• It is not intended to be used in enclosed areas with restricted ventilation.
• It is not for use in areas with high levels of fluctuating drafts.
• DO NOT use for warming animals or live stock.
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SAFETY INFORMATION
Read, and make sure you fully understand the following precautions and the hazards
associated with this type of equipment.
1. ONLY use with the voltage specified and ensure the heater is properly earthed.
2. Use only the hose and factory preset regulator provided with the heater.
3. ONLY use propane gas, set up for vapour withdrawal.
4. Use only in well ventilated areas. Provide ventilation of at least 3ft2 (2800cm2) of
fresh air for every 100,000 BTU/hr (30kW) of rating.
5. DO NOT use this heater in small rooms when they are occupied by persons not
capable of leaving the room on their own unless constant supervision is provided.
6. For indoor use only. DO NOT use heater outdoors.
7. DO NOT use this heater in the immediate surrounds of a bath, a shower or a
swimming pool
8. DO NOT use for the heating of habitable areas of domestic premises; for use in
public buildings, refer to national regulations.
9. DO NOT use the heater in a basement or below ground level. Propane gas is
heavier than air. If a leak occurs. propane gas will sink to the lowest possible level.
10. Keep the heater area clear and free from combustible materials, gasoline, paint
thinner and other flammable vapours and liquids. For minimum safe clearance
limits, see page 8.
11. DO NOT use heater in areas with high dust content. Dust is combustible.
12. DO NOT point the heater at the propane tank.
13. Keep propane tank(s) below 100oF (37.8oC).
14. Check the heater for damage before each use. DO NOT use if dropped. DO NOT
use a damaged heater.
15. Check the hose before each use of the heater. If highly worn or cut, replace with
hose specified by the manufacturer before using the heater.
16. Locate the heater on a stable and level surface if the heater is hot or operating.
17. Not intended for use on finished floors.
18. NEVER block the air inlet (rear) or air outlet (front) of the heater.
19. DO NOT cover the heater while in use.
20. Keep the heater away from strong drafts, water spray, rain or dripping water.
21. DO NOT leave the heater unattended.
22. NEVER move, handle or service a hot, operating or plugged-in heater.
23. To prevent injury wear gloves when handling the heater.
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24. NEVER attach duct work to front or rear of the heater.
25. DO NOT alter the heater. Keep the heater in its original state. If the heater has
been altered in any way, DO NOT use.
26. Turn off the propane supply and unplug the heater when not in use.
27. Use only original replacement parts. This heater must use design-specific parts.
Improper replacement parts could be highly dangerous.
28. DO NOT place torsional stress on any hoses or cables.
29. DO NOT use this heater with a programmer, timer, separate remote control
system or any other device that switches the heater on automatically, since a fire
risk exists if the heater is covered or positioned incorrectly.
30. This heater is only intended for use in industrial, commercial and building
industries, it is NOT to be used by children or persons with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge.
31. Keep all children and animals away from the heater.
32. DO NOT use for warming animals or live stock.
33. Children should NOT play with the appliance.
34. Turn off the gas supply and unplug the heater when not in use.
35. BYSTANDERS: When the heater is to be operated in the presence of other
people the user is responsible for informing those present of the safety
precautions and of the hazards involved.
SAFETY SYMBOLS
Please read all of the safety and operating instructions carefully before using this
product. The following safety symbols may be found on the product.
GENERAL HAZARD
WARNING
ALWAYS READ THIS
MANUAL BEFORE USE
HOT SURFACE, DO NOT
TOUCH
DO NOT COVER
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GENERAL PRECAUTIONS
Even though this heater operates very close to 100 percent combustion efficiency, it
still produces small amounts of carbon monoxide.
• Carbon Monoxide (CO) is toxic.
• Pregnant women, persons with a heart or lung condition, anemia or under
the influence of alcohol, or those at high altitude, are more likely to be
effected by Carbon Monoxide.
• CO can build up in a confined space and failure to provide adequate
ventilation can be fatal.
The early symptoms of asphyxiation caused by inadequate ventilation are:
• headache • nausea
• dizziness • dry mouth or sore throat
Should anyone show these symptoms, they must GET FRESH AIR IMMEDIATELY.
Turn off the heater and have it serviced before using again.
Be sure to follow all warnings in this manual.
WE RECOMMEND THE USE OF A CARBON
MONOXIDE DETECTOR
OPERATING SPACE
Do not obstruct the air intake to the heater and allow the following clearances from
combustible surfaces.
Outlet: 8 feet (2.4 m)
Sides: 6 feet (1.8 m)
Top: 6 feet (1.8 m)
Rear: 2 feet (0.6 m)
Keep the heater as far as practical from propane tanks and never point the heater
directly at any propane tank.
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ELECTRICAL CONNECTIONS
Plug must be BS1363/A approved.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an
approved BS1363 plug fitted with a BS1362 7 amp fuse.
If the plug has to be changed because of damage, it must be removed and a
replacement fitted, following the wiring instructions shown below. The old plug must
be discarded safely, as insertion into a power socket could cause an electrical hazard.
WARNING: WIRES IN THE MAINS LEAD ARE COLOURED IN
ACCORDANCE WITH THE FOLLOWING CODE:
GREEN/YELLOW = EARTH, BLUE = NEUTRAL, BROWN = LIVE.
• The BLUE wire must be
connected to the
terminal marked N or
coloured black.
• The BROWN wire must
be connected to the
terminal marked L or
coloured red.
Earth
(Green and
Yellow)
Neutral
(Blue)
Always fit
a 7 Amp
fuse.
Live
(Brown)
• The YELLOW AND
GREEN wire must be
connected to the
terminal marked E or
or coloured green.
We strongly recommend that this machine is connected to the mains
supply through a Residual Current Device (RCD)
If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.
Ensure that the outer sheath of
the cable is firmly held by the clamp
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PROPANE GAS SUPPLY
WARNING: THE FITTING AND CHANGING OF THE GAS CYLINDERS
MUST BE CARRIED OUT IN A FLAME FREE ATMOSPHERE.
WARNING: YOU SHOULD ONLY USE PROPANE GAS CYLINDERS
AVAILABLE FROM BUILDERS MERCHANTS OR GAS SUPPLIERS.
This portable, direct-fired gas heater is designed to give safe, efficient and reliable
operation, and is for use with propane gas only.
As with all mechanical equipment, optimum performance will only be achieved if the
correct operation and servicing procedures are followed.
WARNING: PROPANE GAS CYLINDERS MUST BE USED AND STORED
IN ACCORDANCE WITH THE ‘HIGHLY FLAMMABLE LIQUIDS AND
LIQUEFIED PETROLEUM GASES REGULATIONS 1972’
In order to reduce the risk of icing up
when operating for long periods at
maximum capacity, you should use a
larger capacity gas bottle, or two/three
bottles in parallel as shown in the diagram.
Ensure the Propane gas bottle, gas hose
and electric cable, are positioned behind
the unit, away from the heat.
IN THE EVENT OF A GAS LEAK
1. Extinguish all smoking materials and other open flames.
2. DO NOT operate electric switches or light matches.
3. Close all supply valves on gas tank or cylinder.
4. DO NOT use your phone. USE a neighbour's phone or your mobile phone from
outside the building or wherever you detected the gas leak to call the fire service.
5. Immediately get everyone out of the building or area.
6. DO NOT re-enter the building, or area until a trained service person or the fire
service advises it is safe to return.
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PREPARATION
ASSEMBLY
1. Check the heater for possible shipping
damage. If any is found do not use the
heater.
2. Stand the heater on end as shown, on
a soft surface to avoid scratches. We
recommend the help of an assistant to
lift and steady the heater during
assembly.
3. Attach the rubber feet onto the bottom
panel.
LOCATION
Position the heater at a safe distance from combustible materials. (see page 7 for
distances)
This heater must not be placed on wooden floors or other combustible materials.
When used, the heater should rest on suitable insulating material at least 1 inch thick
and extending 1M (3 ft) or more beyond the heater in all directions.
SIZE AND CAPACITY OF PROPANE CYLINDERS
The chart shows the approximate size of the bottle required for these heaters. To use
the chart:
1. Select the lowest air temperature expected (at the bottom of the chart).
2. Move straight up to time of operation desired (left side).
3. Read the bottle size required
4. Always use full bottles with good air circulation and no frost on the cylinders.
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CONNECTING THE GAS BOTTLE
1. Follow all of the “General Safety” precautions on pages 5 -7.
2. Connect a POL (Prest-o-Lite) fitting on hose/regulator assembly to the propane
bottle(s).
• Turn the POL fitting anti-clockwise into the threads on the bottle Tighten
firmly using a wrench.
3. Connect the hose to the heater by rotating the hose fitting clockwise.
• Make sure that all gas connections are secure.
4. Open the gas valve and check all gas connections with a soap and water solution.
DO NOT USE A FLAME.
5. Connect the power cable to a 230V, 50Hz, mains socket.
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OPERATING INSTRUCTIONS
WARNING: BEFORE STARTING THE HEATER, YOU MUST ENSURE
THAT THE MINIMUM VENTILATION REQUIREMENTS ARE OBSERVED
TO AVOID THE RISK OF CARBON MONOXIDE POISONING.
HEATER START UP
1. Make sure the power switch is in the
OFF (O) position.
2. Turn the thermostat to the highest
setting.
3. Connect the heater to a suitably fused
power supply.
4. Slowly turn on the cylinder gas valve.
• If not opened slowly, the excess-
flow check valve on the propane
tank will stop the gas flow. If this happens close the propane supply valve
and open again slowly.
5. Start the heater by setting the power switch to the “ON(I)” position. The heater
will ignite automatically.
6. Adjust the knob on the control panel to the desired burn rate.
7. Set the thermostat to the desired temperature. The heater will turn off and on
automatically as the air reaches the desired temperature.
HEATER SHUT DOWN
1. Securely close the valve on the propane cylinder.
2. Continue to operate the heater until all fuel in the hose has burned.
3. Set the power switch to the OFF (O) position.
4. Unplug the heater.
RESTART AFTER SAFETY SHUTDOWN
1. Securely close the valve on the propane cylinder.
2. Unplug heater.
3. Wait 5 minutes.
4. Restart, following the Heater Start Up procedure above.
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MAINTENANCE, STORAGE AND SERVICING
WARNING: TO PREVENT PERSONAL INJURY, UNPLUG THE HEATER
FROM THE MAINS SUPPLY BEFORE SERVICING.
MAINTENANCE AND STORAGE
1. The heater should be inspected at least annually by a qualified person.
2. Before each use, check the soft “0” ring seat at the bullnose of the POL fitting. If
the “0” ring is cut, scuffed, or otherwise damaged, replace it.
3. Turn off the gas at the LP-gas supply cylinder(s) when the heater is not in use.
4. When the heater is to be stored indoors, the connection between the LP-gas
supply cylinder(s) and the heater must be disconnected and the cylinder(s)
removed from the heater and stored outdoors in accordance with local
regulations.
SERVICING
A hazardous condition may result if a heater is used that has been modified or is not
functioning properly. When the heater is working properly:
• The flame is contained within the heater.
• The flame is essentially blue with perhaps some yellow tipping.
• There is no strong disagreeable odour, eye burning or other physical
discomfort.
• There is no smoke or soot internal or external to the heater.
• There are no unplanned or unexplained shut downs of the heater.
The parts lists and wiring diagram show the heater as it was constructed. DO NOT
use a heater which is different from that shown. In this regard, use only the hose,
regulator and cylinder connection fitting (POL fitting) supplied with the heater.
A heater which is not working correctly must be repaired, but only by a trained,
experienced service person.
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SPECIFICATIONS
Gas Type Propane
Regulator H30-1.5
Hose Length 3.6m
Rated Heat Output 50-82kW(170,000-279,700 BTU/HR)
Maximum Pressure Bottle Pressure
Minimum Pressure 1.5 Bar
Regulator Output 1.5 Bar
Operating Voltage/Frequency 220-240V/50Hz
Plug Fuse Rating 7A
Output 85W
Rated Input Power 170W
Rated Input Current 0.75A
RPM@230V, No Load 2600
Electrical Insulation Class I
Duty Cycle S1 Continuous
Ingress protection rating IPX0
Ignition Direct Spark
Primary Flame Control Solid State 10-15 Sec timing
Thermostat Setting Temperature Range
Fuel Consumption 3.6-5.2 kg/hr
Fuel Orifice Port Size 1.85 mm
Heated Air Output
Weight 12.7 kg
Dimensions (L x W x H) 750 x 285 x 485 mm
15 oC - 35 oC
1800 m3/hr
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PARTS LIST
1 Handle 21 Extension fitting
2 Handle mounting clips 22 Inlet connector
3 Outer shell 23 Solenoid valve assembly
4 Middle cylinder 24 Solenoid valve knob
5 Front guard 25 Control box front panel
6 Burner outer plate 26 Control box left panel
7 Burner grid 27 Thermostat knob
8 Burner mixing tube 28 Thermostat mounting bracket
9 High limit switch 29 Thermostat assembly
10 Burner - SS spacer 30 Flame control PCB
11 Mounting bracket 31 Terminal board
12 Pneumatic switch 32 Capacitor
13 Electrode /flame sensor 33 Control box back panel
14 Flame holder assembly 34 Control box right panel
15 Fan 35 Strain relief bush
16 Motor assembly 36 Power cable assembly
17 Motor mounting bracket 37 Hose/regulator assembly
18 Inlet grille 38 Control box bottom panel
19 Orifice plate 39 Rubber foot
20 Fuel tube assembly 40 Power switch
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DECLARATIONS OF CONFORMITY - UKCA
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DECLARATIONS OF CONFORMITY - CE
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