Clarke DEVIL 910SS, DEVIL 900, DEVIL 700, DEVIL 1610SS, DEVIL 2100 User Instructions

USER INSTRUCTIONS

GC0816

GAS HEATERS

MODEL NOS: DEVIL 700, 900/910SS,1600/

1610SS & 2100

PART NOS: 6920182, 6920186, 6920188, 6920190, 6920192, &6920194

2

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

INTRODUCTION

Thank you for purchasing this CLARKE Gas Powered Heater.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.

3

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

SAFETY INFORMATION

Signs of Carbon Monoxide poisoning are headaches, dizziness and/or nausea.
Should anyone show these signs, they must GET FRESH AIR IMMEDIATELY. Turn
off the heater and have it serviced before using again.

Pregnant women, persons with a heart or lung condition, anaemia or under
the influence of alcohol, or those at high altitude, are more likely to be
effected by Carbon Monoxide.

Read, and make sure you fully understand the following precautions and the
hazards associated with this type of heater.

• Use only liquid propane gas with this heater.

• Ensure the Propane gas bottle, gas hose and electric cable, are
positioned behind the unit, well away from the heat.

• Ensure gas hose and regulator connections are gastight and the hose is
not kinked.

• Never use the heater where flammable vapours or if a high dust content
is present in the air.

• Only use with the voltage specified and ensure the heater is properly
earthed.

• Use only in well ventilated areas. Provide ventilation of at least 3 square
feet of fresh air for every 100,000 BTU/hr of rating.

• The minimum clearance from any combustible materials is 4 feet
(125cm) between the rear, top or sides of the heater and walls or other
obstructions.

• Keep the heater at least 6 feet from propane tanks and do not point the
heater at propane tanks within 20 feet.

• Stand the heater on a stable, level surface whilst hot or operating. If the
heater should overturn, a fire could occur.

• Keep children and animals away from heater at all times.

• Use heater in accordance with all fire regulations.

• Never use heater for domestic heating in living or sleeping areas.

• Never leave a heater plugged in without adult supervision if children or
animals are likely to be present.

WARNING: LACK OF VENTILATION CAN CAUSE CARBON MONOXIDE
POISONING.

WARNING: CARBON MONOXIDE POISONING CAN KILL.

4

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

• Never move, handle, replenish the gas supply or service the heater
when it is hot, operating or plugged in.

• Never attach the heater to any duct work, or impede air flow into or out
of the heater.

• Disconnect the heater from the power supply when not in use.

• Use ONLY the factory pre-set regulator supplied with the heater.

• If the heater works for long periods at maximum capacity, be aware
that it is possible for ice to form on the gas cylinder due to excessive
evaporation.

• Never direct hot air towards the cylinder in order to de-ice.

• Never use in wet areas, basements or below ground level. Propane gas
is heavier than air and will sink to the lowest possible level.

• Always ensure the heater is correctly maintained in accordance with
this manual.

SAFETY SYMBOLS

Please read all of the safety and operating instructions carefully before using
this product. The following safety symbols may be found on the product.

General hazard
warning

Danger-Hot Surfaces.

Always read the
manual before use

.

5

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard

.

If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is
marked N or coloured Black.

• The wire which is coloured Brown must be connected to the terminal which
is marked L or coloured Red.

• The wire which is coloured Yellow and Green must be connected to the
terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.

WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

6

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

UNPACKING

When unpacking, check the heater for possible shipping damage. Should any
damage be apparent, please notify your Clarke dealer immediately.

Your heater is fully assembled,- only the electrical and gas supplies need
connecting. Retain any plastic cover caps (attached to the inlet connector
and hose/regulator assembly) for future storage.

PROPANE GAS SUPPLY

These heaters are designed for use with PROPANE GAS ONLY. Gas cylinders are
not supplied, but are readily available from builders merchants or gas suppliers
etc.

This range of portable, direct fired gas heaters is designed to BS 4096 for
industrial applications to give safe, efficient and reliable operation.

As with all mechanical equipment, optimum performance will only be
achieved if the correct operation and servicing procedures are followed.

GAS CONNECTION

Connect the free end of the gas hose to the gas inlet connection on the
heater and tighten to ensure there are no gas leaks. Before attaching the
regulator to the gas cylinder, ensure the mating parts are free from grease and
dirt and are undamaged.

Fit the regulator to the cylinder,
tightening the thread as tight as
possible with a propane spanner,
noting that the threads are LEFT
HANDED. To check for leaks, use
soapy water or liquid soap applied to
each of the connections. Any
bubbles formed indicate a leak.
Correct all leaks immediately.

IMPORTANT: The gas hose and
cylinder must ALWAYS be located well
behind the heater.

WARNING: PROPANE GAS CYLINDERS MUST BE USED AND STORED IN
ACCORDANCE WITH THE HIGHLY FLAMMABLE LIQUIDS AND LIQUEFIED
PETROLEUM GASES REGULATIONS 1972’

7

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

In order to reduce the risk of icing up
when operating at long periods at
maximum capacity, you should use a
larger capacity gas bottle, or two/
three bottles in parallel, as shown in
Fig 2.

• The ‘Tee’ piece and ‘pigtails’

are readily available from your
builders merchants or gas
supplier.

CHANGING GAS BOTTLES

1. Turn off the heater and disconnect from the electrical supply.

2. Close the gas valve on the bottle and unscrew the regulator, (left hand
thread).

3. Ensure the replacement bottle screw threads and gas orifice is perfectly
clean before screwing in the regulator valve tightly.

4. Check to ensure there are no leaks using soapy water and when satisfied,
plug in to the electrical supply and restart the heater.

OPERATING SPACE AND AIR SUPPLY

MINIMUM FRESH AIR OPENING REQUIREMENTS

As a general rule of thumb, an opening of 1in2 per 1000 Btu/hr is a minimum
requirement.

These heaters are specified as requiring a minimum ventilation of 3 sq/ ft per
100,000BTU/hr.

OPERATING SPACE

Do not obstruct the air intake to the heater and allow 4 feet (125cm) between
rear, top and sides and walls or other obstructions.

8

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PRINCIPLE OF OPERATION

Understanding the basic operation of the heater will reinforce the need to
maintain the unit in top condition at all times, whilst always observing the
safety precautions.

The heater comprises four basic systems:

1. The gas system.

2. The air system.

3. The ignition system.

4. The safety control system.

AIR SYSTEM

An axial fan, which is energised when switching on, provides the air flow
through the combustion chamber to provide a stream of hot air from the
heater.

GAS SYSTEM

The gas supply to the machine is by means of a high pressure hose,
connected to an LPG (Liquid Propane Gas) cylinder, via a pressure regulator.

When the mains supply is switched on, the Safety Shut-off valve solenoid is
energised, allowing the gas to flow to the Flame Failure valve, and when the
failure valve override knob is depressed, gas flows to the burner head.

9

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

IGNITION SYSTEM

Ignition is automatic with this heater as soon as the gas valve button is
depressed, with a continuous spark from the spark plug igniting the gas. As the
thermocouple heats up, a low voltage is fed to the Flame Failure valve,
causing the valve to open, so that after a few seconds, the gas valve button
may be released and the flame is established.

SAFETY CONTROL SYSTEM

Should the flame extinguish for any reason, the thermocouple will quickly cool,
causing the Flame Failure valve to close, shutting off the gas supply.

Similarly, should there be a power failure, causing the fan motor to stop, the
Safety Shut-Off valve solenoid will become de-energised, and therefore shut
off the gas supply.

Additionally, the machine is equipped with thermal overload protection,
which will intervene should the unit overheat, shutting off the electrical supply.

STARTING PROCEDURE

1. Ensure there is sufficient gas and that it is correctly connected.

2. Open the supply valve on the gas
cylinder, and fully open the
regulator valve adjacent to the
gas inlet pipe.

3. Plug the heater in to a suitable
power supply.

4. Set the flame intensity control
valve (B), to a low setting,

5. Set the fan switch (A) to the ON (I)
position. Confirm the fan
operates.

6. Hold in the gas valve button (C), until the thermocouple is energised and
the heater ignites.

7. If the heater fails to ignite, there may be air in the hose so keep the fuel
valve open and wait for about 15 seconds. Wait 30 seconds for unburned
fuel to exit the heater. Repeat the step above.

WARNING: BEFORE STARTING THE HEATER, YOU MUST ENSURE THAT THE
MINIMUM VENTILATION REQUIREMENTS ARE OBSERVED TO AVOID THE
RISK OF CARBON MONOXIDE POISONING.

10

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

8. When the burner remains lit, set the heater at the required level by turning
the flame intensity control valve counter-clockwise. If the burner goes out,
turn off the gas. Turn the gas valve fully clockwise to its lowest position.
Check the fuel supply. If adequate fuel is available, re-start the heater from
step 1.

Should the flame extinguish when the ignition button is released, wait for 1
minute, before repeating the operation.

• Turning the flame intensity control valve anti-clockwise will increase the

gas supply and therefore the output, clockwise to decrease.

If ignition is difficult or irregular, ensure the fan is operating and that the air inlet
and outlet are completely clear. Also ensure that the electrode gap is correct,
and that the electrode is clean (see Maintenance).

IMPORTANT:
Should the thermal overload protection feature operate and the spark plug is
seen to be operating, shut off the gas supply and allow the unit to cool for at
least 10 minutes with the fan running, before attempting to relight the burner.

Should the flame safety valve operate, the heater may be restarted once the
cause of the problem has been found and rectified.

SHUT-DOWN PROCEDURE

1. Turn off the gas at the propane cylinder valve(s).

2. Let the heater run while any gas left in the supply hoses is burnt off.

3. Allow the fan to run for 2 - 3 minutes with the burner off, in order to allow

the casing to cool down and the fan to disperse any residual gas.

4. Switch off the fan and unplug from the electrical supply.

5. Disconnect the gas supply.

11

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

STORAGE

1. Store the propane gas cylinders in a safe manner outdoors and keep them

below 100deg F (37 deg C).

2. Place protective bags over fittings & connectors and store in a clean, dry

place.

3. Fit the plastic cover caps which were removed when unpacking, over the

connections they covered when received.

4. When removing from storage, always check inside of heater for debris/

foreign objects before returning to use. Do not store the hose/regulator
inside the combustion chamber.

MAINTENANCE

It is essential that the heater is correctly maintained and kept in top condition
at all times.

All models are similar, in that access to the control components is gained by
removing the access panel under the base of the heater which is secured by
screws around the edge.

MONTHLY (WHEN IN CONSTANT USE)

Check the spark plug for cleanliness and correct operation. Have the gap re­set to no more than 5mm by your Clarke service engineer.

Check the condition of the gas hose. If there are any signs of deterioration, it
should be renewed using only a Clarke original spare part.

Ensure that all connections are clean and secure.

When necessary, clean the fan and the inside of the heater thoroughly.

The use of parts other than genuine Clarke replacement parts may result in
safety hazards or decreased performance, and will invalidate your warranty.

CAUTION: DISCONNECT THE HEATER FROM THE PROPANE SUPPLY
CYLINDER(S)

WARNING: BEFORE CARRYING OUT ANY ADJUSTMENT OR
MAINTENANCE, ENSURE THE HEATER IS SWITCHED OFF, DISCONNECTED
FROM THE MAINS AND GAS SUPPLY, AND HAS BEEN GIVEN ADEQUATE
TIME TO COOL DOWN.

12

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

TROUBLESHOOTING

PROBLEM CAUSE REMEDY

Motor does not start. No power. Check power supply,

power cable and fuse,
and replace if necessary.

Faulty motor/capacitor. Fan
blades bent.

Check & replace if
necessary.

Lock out of appliance due
to overheating. Thermal cut­out in operation.

Identify cause of over­heating. Wait for 5 mins
and restart. If condition
persists, contact your
Clarke dealer for advice.

Spark plug does not
spark.

Gap incorrect, faulty
connection

Clean and reset gap if
necessary or replace.

Heater will not ignite Connection/installation

incorrect.

Check that installation
instructions are followed.

No spark at spark plug due
to loose HT lead or PCB
fault.

Check spark plug wire.
Tighten or re-attach if
loose. If condition persists,
contact your Clarke
dealer for advice.

Heater stops during
operation.

Excessive or insufficient gas
supply.

Check pressure regulator
& replace if necessary.

Check that fan motor
works properly.

Check, and use a larger
cylinder, or two or more in
parallel.

Check there are no
obstructions to air flow.
Check ventilation is
adequate. See also
‘Motor does not Start’.

No gas flow to the
burner.

Cylinder gas tap closed. Open the gas tap.

Cylinder is empty. Replace cylinder.

Nozzle is obstructed. Remove nozzle & clean.

Gas leaks from supply hose
or from tap.

Use soapy water to find
the leak and repair.

13

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

SPECIFICATIONS

Please note that the details and specifications contained herein are correct
at the time of going to print. However CLARKE International reserve the right to
change specifications at any time without prior notice. Always consult the
heater’s data plate.

PROBLEM CAUSE REMEDY

Burner starts but stops
as the gas valve
button is released.

Thermocouple is not warm
enough or is faulty.

Repeat the starting
operation, keeping the
gas valve button
depressed for longer.

Weak gas supply. Increase flame intensity

control valve setting.

Model Number 700 900/910SS 1600/1610ss 2100

Dimensions
(LxWxH) mm

425x215x340 500x215x370 500x215x370 640x220x385

Weight 5.3 kg 6.4 kg 6.4 kg 8.0 kg

Fuse Rating 13A 13A 13A 13A

Operating Volt­age

230V/50Hz 230V/50Hz 230V/50Hz 230V/50Hz

Rated Input
Power

90 W 110W 110W 135 W

Rated Input 0.7 A 0.7 A 0.7 A 0.7 A

Gas Consump­tion (kg/hr)

0.63 -1.05 1.16-1.79 1.59-2.63 3.0-3.86

Air Flow (m3/hr) 500 535 580 690

Gas Pressure
(max)

300mBar 300mBar 300mBar 300mBar

Min Heat Out­put (kWbtu)

8.8/30,000 17.6/60,000 22/75,000 35.2/120,000

Max Heat Out­put (kW/btu

14.6-50,000 24.9/85000 36.6/125,000 49.8/170,000

14

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS DIAGRAM - DEVIL 700/900/910SS

15

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS LIST DEVIL - 700/900/910SS

No Description No Description

1 Outer Shell 19 Spark Plug Washer

2 Handle Mounting clips 20 Spark Plug

3 Handle 21 Elbow Fitting

4 Middle Cylinder 22 Fuel Tube Assembly

5 Front Guard 23 Extension Fitting

6 Orifice Assembly 24 Securing Nut

7 Flame Holder Assembly 25 Gas Valve

8 Orifice Nut 26 Male Fitting Connector

9 High Limit Switch Bracket 27 Solenoid Valve Assembly

10 High Limit Switch 28 Solenoid Valve Assembly Nut

11 Thermocouple Bracket 29 Flame Intensity Control Knob

12 Thermocouple 30 Power Cable Assembly

13 Flame Control PCB 31 Strain Relief Bush

14 Flame Control Bracket 32 Power Switch

15 Fan 33 Control Box

16 Motor Assembly 34 Access Panel

17 Inlet Grille 35 Rubber Foot

18 Spark Plug Nut 36 Hose/Regulator Assembly

16

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS DIAGRAM - DEVIL 1600

17

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS LIST - DEVIL 1600

No Description No Description

1 Outer Shell 19 Thermocouple Bracket

2 Handle Mounting Clips 20 Thermocouple

3 Handle 21 Elbow Fitting

4 Middle Cylinder 22 Fuel Tube Assembly

5 Front Guard 23 Extension Fitting

6 Orifice Assembly 24 Securing Nut

7 Flame Holder Assembly 25 Gas Valve

8 High Limit Switch Bracket 26 Male Connector Fitting

9 Orifice Nut 27 Solenoid Valve Assembly

10 High Limit Switch 28 Solenoid Valve Assembly Nut

11 Spark Plug Nut 29 Flame Intensity Control Knob

12 Spark Plug Washer 30 Control Box

13 Spark Plug 31 Strain Relief Bush

14 Flame Control PCB 32 Power Switch

15 Flame Control Bracket 33 Power Cable Assembly

16 Fan 34 Rubber Foot

17 Motor Assembly 35 Access Panel

18 Inlet Grille 36 Hose/Regulator Assembly

18

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS DIAGRAM - DEVIL 1610SS

19

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS LIST - DEVIL 1610SS

No Description No Description

1 Outer Shell 19 Thermocouple Bracket

2 Handle Mounting Clips 20 Thermocouple

3 Handle 21 Elbow Fitting

4 Middle Cylinder 22 Fuel Tube Assembly

5 Front Guard 23 Extension Fitting

6 Orifice Assembly 24 Securing Nut

7 Flame Holder Assembly 25 Gas Valve

8 High Limit Switch Bracket 26 Male Fitting Connector

9 Orifice Nut 27 Solenoid Valve Assembly

10 High Limit Switch 28 Solenoid Valve Assembly Nut

11 Spark Plug Nut 29 Flame Intensity Control Knob

12 Spark Plug Washer 30 Control Box

13 Spark Plug 31 Strain Relief Bush

14 Flame Control PCB 32 Power Switch

15 Flame Control Bracket 33 Power Cable Assembly

16 Fan 34 Rubber Foot

17 Motor Assembly 35 Access Panel

18 Inlet Grille 36 Hose/Regulator Assembly

20

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS DIAGRAM - DEVIL 2100

21

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

PARTS LIST - DEVIL 2100

No Description No Description

1 Outer Shell 20 Thermocouple Bracket

2 Flame Control PCB 21 Thermocouple

3 Flame Control PCB Bracket 22 Orifice Nut

4 Handle Mounting Clips 23 Elbow Fitting

5 Handle 24 Fuel Tube Assembly

6 Middle Cylinder 25 Extension Fitting

7 Front Guard 26 Securing Nut

8 Orifice Assembly 27 Gas Valve Button

9 Spark Plug Nut 28 Male Fitting Connector

10 Flame Holder Assembly 29 Solenoid Valve Assembly

11 Spark Plug Washer 30 Solenoid Valve Assembly Nut

12 High Limit Switch Bracket 31 Flame Intensity Control Knob

13 High Limit Switch 32 Power Cable Assembly

14 Spark Plug 33 Strain Relief Bush

15 Fan 34 Power Switch

16 Motor Assembly 35 Rubber Foot

17 Motor Mounting Bracket 36 Access Panel

18 Bracket 37 Control Box

19 Inlet Grille 38 Hose/Regulator Assembly

22

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

WIRING DIAGRAMS

23

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

DECLARATION OF CONFORMITY