Clarke CWB 2, 7637710 User guide

Work Bench/Tool Stand

Work Bench/Tool Stand

Assembly & User Instructions

Model No: CWB2

Part No: 7637710

1205

Please note that the details and specifications contained herein, are correct at the time of going to print. However,

Leg (F): ......................................... HTCWB2005 ................ 4 off

Side Panel (C): ............................ HTCWB2006 ................ 2 off

Shelf (B): .......................................HTCWB2007 ................ 1 off

Long Beam (D): ........................... HTCWB2009 ................ 4 off

Short Beam (E): ...........................HTCWB2010 ................ 4 off

Floor Guard (J): ...........................HTCWB2011 ................ 4off

Leg Extension (G): .......................HTCWB2013 ................ 4off

Bench Top (A): ............................ HTCWB2016 ................ 1off

Hardware Bag (nuts & bolts etc)(I): ............................... HTCWB2020 1 off

CLARKE International reserve the right to change specifications at any time without prior notice.

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Spares

Maximum load on bench top: ................. 50kg

Depth: .......................................................... 410mm

Work Top Area: ............................................ 690 x 510mm

Height (variable):........................................ 620mm to 830mm in 42mm increments

width: ........................................................... 610mm

Model No: .................................................... CWB2

Part No: ........................................................ 7637710

intended.

Faulty goods should be returned to their place of purchase, no product

can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Specifications

Thank you for purchasing this CLARKE workbench/toolstand

Before attempting to use this equipment, please read this manual thoroughly and follow

the instructions carefully. In doing so you will ensure the safety of yourself and that of others

around you, and you can look forward to the bench giving you long and satisfactory service.

This CLARKE product is guaranteed against faulty manufacture for a period

of 12 months from the date of purchase. Please keep your receipt as proof

of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

CLARKE GUARANTEE

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(d) Turn the completed bench back onto it’s

NOT overtighten.

feet site on a firm flat surface, the bench

should be firm and stable without rocking

etc, any instability should be rectified

before attempting to attach any

equipment.

SERVICE: [email protected]

PARTS: [email protected]

PARTS & SERVICE TEL: [phone]

or e-mail as follows:

(c) Turn the assembled frame upside down

and lay on bench top (Fig. 8), line up the

pilot holes with the elongated ones and

secure in position with screws supplied, DO

(c) Carefully drill out pilot holes using suitable sized drill

pre-marked pilot holes facing upwards.

for the securing screws supplied, take care not to

drill completely through to top.

6. Fit floor guard (‘J’) to the bottom of each leg, tap in place with a soft faced hammer/

8. When completely satisfied the unit is as square as

possible, the top can be fitted as follows.

(a) Loosely fit one angle bracket (‘H’) top of each

NOTE: when fitting angle bracket to the leg, ensure it

is fitted on the inside of the leg with the elongated

hole at the top (Fig. 7).

(b) lay the bench top on a flat level surface with the

leg using nuts and bolts supplied.

Elongated Hole

7. Stand the completed assembly on a flat level surface and tighten all securing screws,

mallet, alternatively a block of wood or similar.

ensuring the unit is square etc. Once all securing nuts and bolts are fully tightened,

recheck the assembly for squareness, if not square, rectify before continuing.

Fig. 8

Fig. 7

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5. Fit side panel (‘C’) inside the frame between the legs

and short beams, secure with nuts and bolts supplied.

Repeat for other side panel.

4. Fit the second leg assembly as in Fig. 5,

again ensuring the beam flanges are all the

same and the shelf is between the flanges

and nuts (Fig. 4a).

Shelf

Fig. 4a

Leg

Lower Beam

nuts so that the flats on the nuts are parallel to

the shelf ledge in order to obtain this (Fig. 4a).

Securing Nuts

4. Slide the bottom shelf (‘B’) into the assembly

as shown in Fig. 4, the shelf should sit on the

lower flanges and between the flanges and

securing nuts, it may be necessary to rotate the

Fig. 6

The workbench MUST only be used on a firm, flat level surface as there are no levelling feet

etc to compensate for uneven surfaces.

NOTE: the height of the bench is determined by the position of the leg extensions, determine

the required height before fitting the extensions.

The height can be adjusted from as low as 620mm up to a maximum of 830mm in increments

of 42mm.

Fig. 5

NOTE: The workbench can be used to support a wide range of power tools etc, however it

is very important to ensure that any equipment is attached to the bench top and firmly

secured by either drilling fixing holes and bolting to the top using suitable nuts and bolts etc,

alternatively suitable clamps can be used, i.e. ‘G’ clamps.

As well as securing the machine to the bench, careful consideration must be given to the

bench height, any equipment used on this bench must not cause the bench to become

unstable, i.e. if the height or weight of the machine causes the assembly to become top

heavy and unstable, DO NOT USE, if in doubt contact your Clarke dealer for advice.

‘A’ Bench Worktop x 1off. ‘B’ Bottom Shelf x 1off.

‘C’ End Panel x 2 off. ‘D’ Long Beam x 4 off.

‘E’ Short Beam x 4 off. ‘F’ Leg x 4 off.

‘G’ Leg Extension x 4 off. ‘H’ Angle Bracket x 4 off.

‘I’ Nuts and bolts etc. ‘J’ Floor Guard (Foot) x 4 off.

Fig. 4

Before attempting to assemble your workbench, check for any shortages and/or dam-

age, any discrepancies should be reported to your Clarke dealer as soon a s possible.

Contents

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11. ALWAYS ensure the switch is off before plugging in to mains. Avoid

13. ALWAYS keep your proper footing and balance at all

times - don’t overreach. For best footing, wear rubber

soled footwear. Keep floor clear of oil, scrap wood,

etc.

12. ALWAYS concentrate on the job in hand, no matter

accidental starting.

how trivial it may seem. Be aware that accidents are

caused by carelessness due to familiarity.

10. ALWAYS handle with extreme care do not carry the tool/machine

clean for the best and safest performance. Follow maintenance

instructions.

by its’ electric cable, or yank the cable to disconnect it from the

power supply.

8. A LWAYS keep children away. All visitors should be kept a

9. A LWAYS maintain machine in top condition. Keep tools/machines

safe distance from the work area, especially whilst operating the machine.

4. ALWAYS disconnect the tool/machine from the power supply before servicing and

5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards.

6. A LWAYS keep work area clean. Cluttered areas and

7. A LWAYS ensure that adequate lighting is available. A

properly, and perform its intended function. Check for alignment

of moving parts, breakage of parts, mountings, and any other

condition that may affect the machines operation. Any damage should be properly

repaired or the part replaced. If in doubt, DO NOT use the machine. Consult your

local dealer.

when changing accessories.

Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.

benches invite accidents.

minimum intensity of 300 lux should be provided. Ensure

that lighting is placed so that you will not be working in

your own shadow.

2. A LWAYS use a face or dust mask if operation is particularly dusty.

3. A LWAYS check for damage. Before using the machine, any

damaged part, should be checked to ensure that it will operate

with the entire operating manual.

1. A LWAYS Learn the machines applications, limitations and the

ignored, personal injury to the operator or damage to property, may result.

specific potential hazards peculiar to it. Read and become familiar

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

Safety Precautions

WARNING:

Fig. 3a

NOTE: when fitting the shorter

beams, they can be fitted with

the flanges either on top or

below the flanges of the longer

beams, we recommend

whatever you choose, they are

all fitted the same (Fig. 3a).

Fig. 3

4. Loosely attach the four shorter beams to one of

the assemblies, again fitting to the middle two

holes, top and bottom.

NOTE: the leg extensions are fitted to the outside of the

legs and MUST be secured with minimum of two screws,

if making up the lowest configuration (620mm), there is

no need to fit the leg extensions, if this option is chosen,

store the leg extensions safely in case the top needs

raising later.

3. Repeat steps 1 & 2 above for the remaining legs,

beams and leg extensions.

Upper Long Beam

Leg

Fig. 2

see. 2.

2. Loosely attach the upper long beams to both legs

IMPORTANT: hole nearest to the end of leg extension, MUST be at the top.

to the inside of both legs using

nuts and bolts supplied, nuts

as above, this time include the leg extensions (‘G’),

Fig. 1a

Leg extension

on the inside (Fig. 1a).

Fig. 1

1. Lay out 2 legs (‘F’) and 2 long beams (‘D’) in position

using the middle two holes, top and bottom.

as in Fig. 1.

attach the lower long beam

Note: the braces are fitted to the legs,

Loosely

Tools required:

Phillips screwdriver.

8mm combination spanner.

9mm open ended spanner.

Assemble the bench as follows:

Fit all nuts and bolts finger tight only until the bench is fully assembled.

NOTE: figures in brackets refer to contents on page 2.

Assembly