Clarke CTJ 2LP, 7623050 User guide

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2 TONNE LOW PROFILE TROLLEY JACK

MODEL NO: CTJ2LP

PART NO: 7623050

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0609

INTRODUCTION

Thank you for purchasing this CLARKE 2 Tonne Low Profile Trolley Jack.

Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SPECIFICATIONS

Model number CTJ2LP

Part number 7623050

Length (not including handle): 960 mm

Width 350 mm

Height 175 mm

Height of lifting cup (minimum) 80 mm

Height of lifting cup (maximum) 375 mm

Weig ht 44.5 kg

Rated Load 2 tonne

SAFETY PRECAUTIONS

1. This jack is for lifting only, do not move a load using the jack as a dolly.

2. Always inspect the jack before use. Make sure that condition and operating smoothly, and that no cracks or distortion is apparent. If in doubt do not use. Have the parts replaced or consult your CLARKE dealer.

3. Make sure that the jack is on a firm solid base, and there is no possibility of it slipping when under load.

4. Make sure the load is taken b

y the full saddle and that the point of lift on

the load, is of sufficient strength to support the full load adequately.

5. Always use axle stands to stabilise the load once lifted. NEVER work on or under a load unless it is fully and adequately supported. NEVER rely upon the jack to hold the load in position.

6. Never push a load off the jack.

7. Ensure that all personnel are well clear of a

8. NEVER exceed the rated load fo

r the jack (See “Specifications” on

load being

page 3.).

9. Do not use if an oil leak is apparent. Consult your Clarke dealer.

all parts are in good

raised, or lowered.

PARTS IDENTIFICATION

ASSEMBLY

1. Place the two parts of the handle together and secure together using the bolts pr

Insert the handle into position and secure using the small bolts and washers supplied.

Lift off the top cover.

ovided.

4. Remove the travel plug and replace with the oil filler plug / air vent valve supplied.

5. Replace the cover.

OPERATION

POSITIONING

Ensure the load is chocked and stable and on firm level ground.

1. Position the jack so that the saddle is directly beneath the lifting that there are no obstacles to prevent a clean lift, also, make sure that all personnel are well away from the area, before raising the vehicle.

• Consult the vehicle handbook to determine the correct lifting points.

TO LIFT

1. Turn the handle, fully clockwise to close the release valve and pump the handle up and down to raise the saddle.

• Make sure that the saddle is in full contact with the lifting point and

that there are no obstacles to prevent a clean lift.

2. Place axle stands beneath the vehicle.

• Ensure the axle stands are centred about the support point and

per

fectly stable before full weight is taken.

• Ensure that the axle stands are in good condition and fully capable

of supporting the load.

• Ensure that the axle stands cannot move when supporting the load.

• DO NOT jerk the handle, ensure it lowers slowly and under complete

control on to the axle stands which must be correctly positioned and take the weight evenly.

point and

TO LOWER

1. Lift the vehicle slightly to remove the weight from any supports,

2. Remove any supports from beneath the vehicle.

3. VERY GENTLY turn the handle anticlockwise.

• This action will open the release valve to

NOTE: Ensure this operation is carried out under complete control. DO

NOT allow the load to drop suddenly as this could damage internal components.

4. Remove the jack from be

NOTE: T

he jack may move slightly during operation. It is important therefore that the immediate vicinity is clean and completely free from debris.

neath the vehicle.

lower the load.

MAINTENANCE

BEFORE USE.

• Check the jack for damage and loose fittings. If in doubt, do not use. Have damaged parts repaired by your CLARKE dealer.

EVERY 6 MONTHS

• Oil all joints, linkages and front wheel hubs and apply grease to the castor bearings.

ANNUALLY

• Change the oil once a year, see below.

STORAGE

Store in a dry place, with the ram fully retracted. If stored for long periods, inspect at least once a year, clean and re-oil. For servicing, contact your CLARKE dealer, or CLARKE International Service Department.

CHANGING THE OIL

1. Lower the saddle as far as possible.

Lift off the cover as shown.

3. Remove the oil filler plug / air vent valve.

4. Lay the jack on its side to drain the oil into a suitable container.

5. Dispose of the oil in accordance with local regulations.

Fill with Clarke hydraulic oil available from your local dealer.

7. Replace the oil filler plug / air vent valve.

TROUBLESHOOTING

For Spare Parts and Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

PROBLEM CAUSE SOLUTION

Jack will not ra

ise to the full

height

Jack will not

the load

Arm will not

lowe

Low Oil Level See “Changing the oil” on page 7.

Release valve not closed

Pump valves not sea

ting

Broken return Spring

Lift arm linkage

nt or binding

Cylinder ram bin

ding

Parts Worn Consult your CLARKE dealer

Turn the handle fully clockwise

Consult your CLARKE dealer

If any of these remedies fail to restore your jack, consult your Clarke dealer

EXPLODED DIAGRAM AND PARTS LIST

NO DESCRIPTION PART N O

1 Ram Assembly CTJ2LP01

2 Front Wheel Assembly CTJ2LP02

3 Rear Castor Assembly CTJ2LP03

4 Saddle CTJ2LP04

5 Oil Filter Plug / Air Vent

6 Release Valve Assembly CTJ2LP06

7 Handle Assembly CTJ2LP07

8 Return Spring CTJ2LP08

9 Rubber Pad CTJ2LP09

v e

CTJ2LP05