Clarke CTJ 2001G, 7623045 User guide

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HYDRAULIC GARAGE JACK

MODEL NO: CTJ2001G

PART NO: 7623045

OPERATION & MAINTENANCE

INSTRUCTIONS

05/08

INTRODUCTION

Thank you for purchasing this CLARKE Hydraulic Garage Jack

Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SPECIFICATIONS

Model number CTJ2001G

Part number 7623045

Length (not including handle): 597 mm

Width 345 mm

Height of lifting cup (at rest): 131 mm

Height of lifting cup (maximum) 376 mm

Maximum lifting height from floor: 507 mm

Distance raised per stroke: 19 mm

Weig ht 30.6 kg

Number of full strokes to maximum height: 19

Rated Load 2 tonnes

SAFETY PRECAUTIONS

1. This jack is for lifting only, do not move a load using the jack as a dolly

2. Always inspect the jack before use. Make sure that all parts are in good condition and operating smoothly, and that no cracks or distortion is apparent. If in doubt do not use. Have the parts replaced or consult your CLARKE dealer.

3. Make sure that the jack is on a firm solid base, and there is no possibility of it slipping when under load.

4. Make sure the load is taken by the full saddle and that the point of lift on the load, is of sufficient strength to support the full load adequately.

5. Always use supports to stabilise the load once lifted. NEVER work on or under a load unless it is fully and adequately supported. NEVER rely upon the jack to hold the load in position.

6. Never push a load off the jack.

7. Ensure that all personnel are well clear of a load being raised, or lowered.

8. NEVER exceed the rated load for the jack (See “Specifications” on page 2.).

9. Do not use if an oil leak is apparent. Consult your Clarke dealer.

SPARE PARTS

The following user serviceable parts are available from your Clarke dealer, or Clarke International Parts Department.

1. Saddle

2. Castor Assembly

3. Front Wheel Assembly

4. Handle (upper and lower)

OPERATION

Ensure the load is chocked and stable and on firm level ground

1. Position the jack so that the saddle is directly beneath the lifting that there are no obstacles to prevent a clean lift, also, make sure that all personnel are well away from the area, before raising the vehicle.

• Consult the vehicle handbook to deter

USING THE TROLLEY JACK

2. Place the two parts of the handle together and secure together using the 10 mm bolt provided. Insert the handle into position and secure using the small bolt and washer on the rear of the handle port.

Turn the handle, fully clockwise to close

3. the release valve and pump the handle up and down to raise the saddle,

• As it meets the lifting point, make sure

that the saddle that there are no obstacles to prevent a clean lift.

4. Place axle stands or suitable supports beneath the vehicle, before VERY GENTLY turning the handle anticlockwise.

• This action will open the release valve to lower the load on to the

stands.

5. DO NOT jerk the handle, ensure it lowers control on to the axle stands which must be correctly positioned and take the weight evenly.

• Ensure the axle stands are centred about the support point and

perfectly stable before full weight is taken.

NOTE: Ensure this operation is carried out under complete control. DO

NOT allow the load to drop suddenly as this could damage internal components.

6. Remove the jack from the vehicle.

NOTE: T

he jack may move slightly during operation. It is important therefore that the immediate vicinity is clean and completely free from debris.

is in full contact and

mine the correct lifting points.

Handle Port

slowly and under complete

point and

Bolt

MAINTENANCE

BEFORE USE.

Check the hydraulic jack for damage and loose fittings. If in doubt, do not use. Have damaged parts repaired or replaced by your CLARKE dealer.

EVERY 6 MONTHS

Oil all joints, linkages and front wheel hubs and apply grease to the caster bearings.

ANNUALLY

Check the ram oil level see below.

STORAGE

Store in a dry place, with the ram fully retracted. If stored for long periods, inspect at least once a year, clean and re-oil. For servicing, contact your CLARKE dealer, or CLARKE International Service Department.

CHECK THE RAM OIL LEVEL

1. Ensure the ram is fully retracted by turning the Handle fully anticlockwise.

Press down on the handle port (1) and insert the wedge supplied as shown (2).

3. Remove the oil plug (3) and top up with CLARKE HYDRAULIC OIL. Part No. 3050830 for 1 litre, Part No. 3050835 for 5 litres.)

4. Replace filler plug and purge system

of air.....see below.

SYSTEM AIR PURGE

1. Turn handle 1 full turn anticlockwise and pump handle 8 full strokes.

2. Turn handle clockwise FULLY, and pump handle continue to pump 5 or 6 times to remove trapped air.

3. Turn handle anticlockwise and allow arm to lower and ram to fully retract.

4. Turn handle clockwise FULLY, and pump handle pump action.

NOTE: It

may be necessary to perform the above action more than

once to ensure that air is totally evacuated.

to maximum height, then

to maximum height to test

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Jack will not r

aise to the full

height

Jack will not

ld the load

Arm will not

wer

Jack feels sp

ongy when

lifting

Low Oil Level See “Check the ram oil level” on page 5.

Release valve not closed

Pump valves not se

ating

Air in ram See “System Air Purge” on page 5.

Broken return Spring

Lift arm linkage

ent orbinding

Cylinder ram

nding

Parts Worn Consult your CLARKE dealer

Air May Be

apped In The

Tr System

Turn the handle fully clockwise

Consult your CLARKE dealer

See “System Air Purge” on page 5.

If any of these remedies fail to restore your jack, consult your Clarke dealer

For Spare Parts and Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

DECLARATION OF CONFORMITY

This is an important document and should be retained.

We declare that this product complies with the following directives:

98/37/ EC Machinery Directive.

The Following Standards have been applied to the product:

The technical documentation required to demonstrate that the products meet the requirements of the Machinery directive has been compiled and is available for inspection by the relevant enforcement authorities.

The CE mark was first applied in: 2005

Product Description: 2 Ton Garage Trolley Jack

Model number(s): CTJ2001G

Serial / batch Number: Current Manufacture.

Date of Issue: 09-07-08

Signed

A.C. AIKEN

Senior Manager Clarke International.

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