Part No ........................................................................................... 3110380
Please note that the details and specifications contained herein, are correct at the time of going to print. However
CLARKE International reserve the right to change specifications at any time without prior notice. Always consult the
machine’s data plate
2
Please read these instructions carefully before operating the tool
Thank you for purchasing this CLARKE Air Stapler
Before using the device, please read this leaflet thoroughly and carefully follow
the instructions given. In doing so you will ensure the safety of yourself and that of
others around you, and you can also look forward it giving long and satisfactory
service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product
can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
3
SAFETY PRECAUTIONS
IMPORTANT
Failure to follow these precautions could result in personal injury, and/or
damage to property.
1.When operating this tool, ALWAYS wear:
a. approved impact resistant SAFETY GOGGLES. (Eye glasses are NOT safety
glasses)
b. EAR DEFENDERS
c. a good pair of INDUSTRIAL GLOVES
2.ALWAYS disconnect the tool from the air supply when not in use, and before
carrying out any maintenance
3.ALWAYS keep a safe distance between yourself and others when using the
tool.
4.ALWAYS Maintain the tool with care. Keep it clean for best/safest performance.
5.NEVER wear ill fitting clothing, remove watches and rings.
6.NEVER over-reach. Keep your proper footing and balance at all times.
7.NEVER force or misuse the tool. It will do a better and safer job at the rate for
which it was designed.
8.NEVER abuse hoses or connectors. NEVER carry a tool by the hose, or yank it
to disconnect from the air supply. Keep hoses away from heat, oil and sharp
edges. Check hoses for leaks or worn condition before use, and ensure that
all connections are secure.
9.NEVER use with an air supply greater than 8bar (110 PSI), at the tool.
10. NEVER modify the tool in any way.
11. NEVER remove any labels. Damaged labels should be replaced.
12. NEVER point the tool at anyone.
13. NEVER carry the tool with your finger on the trigger.
14. NEVER use any other type of gas to operate this tool. Use compressed air ONLY.
15. NEVER load the tool with Staples BEFORE connecting to an air supply.
16. NEVER load the tool with the trigger depressed
17. NEVER use this tool if any part is damaged. Have it inspected and repaired
by a competent technician
18. NEVER modify this tool in any way. Use it ONLY for the purpose for which it is
designed.
19, NEVER fire tool at an angle. it must be perpendicular to the work surface.
20. NEVER drive in Staples at the edge of a work surface, as the edge could fail
and fly off, endangering yourself or others in the vicinity.
4
AIR SUPPLY
WARNING!
Compressed air can be dangerous. Ensure that you are thoroughly familiar with
all precautions relating to the use of compressors and compressed air supply.
Tools of this type, operate on a wide range of air pressures. It is recommended that air
pressure be set to between 60 and 100psi. at the tool when running.
Higher pressure and unclean air will shorten the tools’ life because of faster wear, and could
be a safety hazard.
Water in the air line will cause damage to the tool, ensure it is properly maintained at all times.
The recommended procedure to connect this tool to an air supply, is shown on page11.
The air inlet used for connecting air supply, is a 10mm Quick Fit type.
Line pressure, or hose ID., should be increased to compensate for unusually long air hoses
(over 10M). Minimum hose dia. should be 6mm (1/4”) ID., and fittings should have the same
inside dimensions.
ASSEMBLY
Ensure the tool is not loaded, then, with the air supply turned OFF, connect the air line to
the Stapler at the Quick Fit coupling.
With your fingers well away from the trigger, and the tool pointed away from you, and
anyone in the vicinity, depress the magazine catch, pull out the magazine and load with
appropriate staples...as shown. Push the magazine back until it locks in position, - Your stapler
is now ready for use.
OPERATION
Turn ON the air supply, and check for air leaks. If any are apparent, rectify before
proceeding. Ensure the operating pressure is set to between 4-7bar (60-100psi), depending
upon the size of staple used and type of material being worked. The harder the material,
and bigger the staple, the higher the pressure.
Hold the tool so that it is at right angles to the work. Lower it so that the Safety Element
contacts the work surface, and is forced upwards. This movement releases the Trigger,
which may now be pulled, driving in the staple.
If the gun jams, ensure the air is turned OFF and the trigger pulled, before opening the
magazine to free the jammed staple.
5
CSG3K
MAINTENANCE
Daily before use.
1.Drain water from compressor air tank, and air line.
2.Check and clean, if necessary, the air inlet gauze filter.
3.A bottle of CLARKE Air Line Oil** is supplied with the kit. Squirt a few drops of oil
(approx. 3cc), into the air inlet.
This should be carried out regardless of whether or not an air line lubricator is
used.
During Use.
For lubricating the internal components when in operation, an air line lubricator
should be used, with Clarke Air Line Oil**, adjusted to 2 drops per minute.
If an Air line lubricator is NOT used, this procedure should be repeated after every
two to three hours of use.
Storage.
If the Stapler is to be stored, or is idle for longer than 24 hours, run a few drops of
Clarke Air Line Oil* into the air inlet before storing.
Notes
Be aware that factors other than the tool may effect its operation and efficiency
such as reduced compressor output, excessive drain on the airline, moisture or
restrictions in the line, or the use of connectors of improper size or poor condition
which will reduce air supply.
Grit or gum deposits in the tool may also reduce efficiency. This condition can be
corrected by cleaning the air strainer and flushing out the tool with gum solvent
oil, or failing this, the tool should be disassembled, thoroughly cleaned, dried and
reassembled.
If the tool runs erratically or becomes inefficient, and the air supply is sound,
dismantle the piston assembly and replace worn or damaged parts, or take the
tool to your CLARKE dealer.
**Clarke Air Line Oil is available from your CLARKE dealer part no. 3050825.
IMPORTANT:
The use of parts other than CLARKE replacement parts may result in safely
hazards, decreased tool performance and will invalidate your warranty.
6
ACCESSORIES
A wide range of Airline accessories is available, including Filter/Regulators. Lubricators, High
Pressure Hoses from 5 to 100 Metres, Whip hose etc. Contact your CLARKE dealer for further
information, or CLARKE International Sales Department on 01992 565333
CONSUMABLES
20 GAUGE
Staples - 5.2mm Crown - 20 Gauge - Type 4J
LengthPart No:
10mm ................................ 1800405
16mm ................................ 1800407
19mm ................................ 1800409
22mm ................................ 1800411
7
PARTS DIAGRAM
8
PARTS LIST
No. DescriptionPart No.
1Bolt M5x20HTCSG3KC01
2Exhaust CapHTCSG3KC02
3Comprssed SpringHTCSG3KC03
4Rectanle WasherHTCSG3KC03
5CylinderCoverHTCSG3KC05
6O-Ring 13.7x2.4HTCSG3KC06
7O-Ring 31.2x2.5HTCSG3KC07
8Balance ValveHTCSG3KC08
9WasherHTCSG3KC09
10O-Ring 42.6x2.35HTCSG3KC10
11CollarHTCSG3KC11
12O-Ring 30x1.8HTCSG3KC12
13O-Ring 29.7x3.55HTCSG3KC13
14CylinderHTCSG3KC14
15O-Ring 21x3HTCSG3KC15
16Piston AssemblyHTCSG3KC16
17Shock AbsorberHTCSG3KC17
18Sealing WasherHTCSG3KC18
19Gun BodyHTCSG3KC19
20Rubber WasherHTCSG3KC20
21Rectangle WasherHTCSG3KC21
22Trigger Valve SeatHTCSG3KC22
23Trigger Valve StemHTCSG3KC23
24O-ring 1.7x2HTCSG3KC24
25Trigger Valve GuideHTCSG3KC25
26O-ring 11.2×2HTCSG3KC26
27Compression SpringHTCSG3KC27
28Step PinHTCSG3KC28
29TriggerHTCSG3KC29
No. DescriptionPart No.
30E-ring Ø 2.5HTCSG3KC30
31Safety PlateHTCSG3KC31
32Pin 2.5x16HTCSG3KC32
33Slide BracketHTCSG3KC33
34SpringHTCSG3KC34
35Safety ElementHTCSG3KC35
36PlateHTCSG3KC36
37Nose PlateHTCSG3KC37
38GasketHTCSG3KC38
39Safety Element GuideHTCSG3KC39
40Bolt M5x6HTCSG3KC40
41Fixed MagazineHTCSG3KC41
42Movable MagazineHTCSG3KC42
43PusherHTCSG3KC43
44Guide RodHTCSG3KC44
45Compression SpringHTCSG3KC45
46BoltHTCSG3KC46
47PinHTCSG3KC47
48SpringHTCSG3KC48
49Release CatchHTCSG3KC49
50Bolt M4x25HTCSG3KC50
51GasketHTCSG3KC51
52Lock Nut M4HTCSG3KC52
53Rubber HandleHTCSG3KC53
54O-ring 36.3×3.55HTCSG3KC54
55End CapHTCSG3KC55
56Air Inlet PlugHTCSG3KC56
57Q/Release CouplingHTCSG3KC57
9
RECOMMENDED AIR SUPPLY CONNECTION
DECLARATION OF CONFORMITY
We declare that these products comply to the following standards/directives
•BS EN 792-13: 2000
Model No:CSG3KC
Serial or Batch number:See product data plate
signature:
L. E. Fergusson
SERVICE MANAGER
SPARE PARTS & SERVICING CONTACTS
For Spare Parts and Service, please contact your nearest dealer, or CLARKE
International, on one of the following numbers.
PARTS & SERVICE TEL: 020 8988 7400
PARTS & SERVICE FAX: 020 8558 3622
or e-mail as follows:
PARTS: Parts@clarkeinternational.com
SERVICE: Service@clarkeinternational.com
11
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.