Clarke CSA 15F, 7614051 User guide

15 TONNE SHOP PRESS

15 TONNE SHOP PRESS

MODEL No: CSA15F

Part No: 7614051

OPERATING & MAINTENANCE

INSTRUCTIONS

LS0609

Thank you for purchasing this CLARKE Hydraulic Press.

Please read this manual thoroughly and follow the instructions carefully, in doing
so you will ensure the safety of yourself and that of others around you, and you
can look forward to the press giving you long and satisfactory service.

Please note that this manual is an integral part of the Hydraulic Press and must
always accompany it, even in the event of sale.

You must read and fully understand the operating instructions and
recommendations before using this press.

CLARKE International shall not be held liable to any damage to persons or
equipment due to improper or non-permitted use of the press.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS

Guarantee .............................................................. 2

Safety Precautions ............................................... 3

Assembly ............................................................... 4

Operation .............................................................. 6

Maintenance ......................................................... 8

Specification ......................................................... 9

Exploded Parts Diagram ...................................... 10

Parts List ............................................................... 11

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SAFETY PRECAUTIONS

• Always use lifting equipment when lifting or moving the shop press.

• Ensure the press is located on firm level ground with adequate light.

• Before applying a load, be certain that all press bed support pins are fully
engaged, and the hydraulic ram is fully located into the ram mount.
Ensure also that hydraulic hoses and couplings are completely sound.

• Before use, make sure that the workpiece is secure and stable.

• Always clean spills of hydraulic oil immediately as this can be extremely
dangerous in a workshop environment.

• Do not allow any inexperienced person to use the machine unless they
are under direct supervision.

• Do not allow anyone to work in front of the machine during use.

• Never tamper with the machine. The safety valve is calibrated and
sealed at the factory, do not attempt to change these settings.

• Use ONLY the recommended hydraulic oil specified on page 12

• Do not substitute bolts, pins, or any other components.

• Always apply the load on the centre of ram plunger. Offset loads can
damage the ram or ram mount and may cause work piece to be
ejected.

• Before operating, check for signs of cracked welds, bent bed pins, loose
or missing bolts, or any structural damage. Do not operate if any of these
defects exist. Have all repairs made by your Clarke dealer.

• Remove all loads from work bed before attempting to adjust the work
bed height.

• Press only on a work piece supported by the work bed.

• When using arbor plates, mare sure that they are centred on work bed,
and are in full contact with the bed.

• Objects being pressed may splinter, shatter, or be ejected from the press.
Always use adequate guards and wear eye protection and heavy
protective clothing when operating this shop press.

• Keep hands and fingers away from all moving parts.

• It is the owners responsibility to keep warning labels legible and intact.
Replacements are available from your Clarke dealer.

• Failure to heed these warnings may result in damage to the equipment,
or failure resulting in property damage, personal, or even fatal injury.

• DO NOT use extension tubes on the pump handle.

.

3

ASSEMBLY

During assembly, you will need assistance with some steps, do not take
unnecessary risks.

1. Fit both base supports (15) to the
upright beams (7) using two
M12x25 bolts (12), two M12 nuts
(1) and two 12mm washers (3).
See Fig. 1.

2. Fit two leg braces to each side as
shown in Fig. 3 and secure in place
using M12x25 bolts (12), M12 nuts
(1) and 12mm washers (3).

Please pay attention to the way the leg
braces have been fitted in Fig.2.

Base Supports

Leg Brace

Fig. 1

Fig. 2

Leg Brace

For additional stability, the press should be bolted to the ground.

You should drill through the base supports and use suitable bolts and washers
(not supplied) to secure the press to the workshop floor.

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ASSEMBLY

3. Insert the two support pins (10) as
shown in Fig. 3. Make sure that the
two pins are level and secured
using the clevis pins supplied (25).

4. Place the work bed (9) on to the
support pins (10) as shown in Fig.

4.

Support Pin

Fig. 3

Clevis Pin

Fig. 4

5. Remove the pump assembly from
the inside of the frame and
reattach the pump assembly (17)
to outside as shown in Fig.5.

The pump assembly is supplied with
a travel plug fitted.

• Remove the travel plug

• Fit the vent plug supplied

Fig. 5

5

Travel Plug

OPERATION

Before Use

1. Visually inspect the shop press for damaged, loose or missing parts.

If any parts are damaged or missing, DO NOT use the shop press, contact your
Clarke dealer for repair or servicing.

2. Replace any worn or defaced warning labels, these are available from your
Clarke dealer

Setting the bed height

1. Remove any arbor plates (8)
from the work bed (9).

2. Hold the work bed securely with
two hands and lift it off of the
support pins. Place the work
bed carefully on the floor.

3. Inserting the support pins (10)
into the appropriate holes in the
main frame at the required
height.

Make sure that the support pins (10) are level and secured using the clevis pins
supplied (25).

4. Carefully place the work bed onto the support pins and replace the arbour
plates.

Support
Pin

Clevis
Pin

Fig. 6

6

OPERATION

Using the Shop Press

1. Place workpiece onto the arbor
plates.

2. Align the workpiece beneath the
ram as required.

3. Close the release valve by
turning it clockwise until it is firmly
closed.

4. Insert the pump handle into
either the high pressure or low
pressure slots

5. Pump the handle slowly until the
ram is close to, or just touching,
the workpiece.

6. Pump the handle slowly to apply
pressure to the workpiece.

7. When work is done, stop
pumping the handle. Slowly and
carefully turn the release valve
anticlockwise to release pressure from the workpiece

Note: Always keep the ram retracted after use to avoid corrosion.

8. Once the ram has fully retracted, remove workpiece from work bed.

Release Valve

Low pressure

High pressure

Fig. 7

7

MAINTENANCE

A visual inspection must be made before using the press. Check for leaking
hydraulic fluid, and damaged, loose or missing parts.

Please be aware that repair of this equipment may require specialised
knowledge and facilities. It is recommended that a thorough annual inspection
of the press be made and that any defective parts, decals or warning labels be
replaced with genuine Clarke parts.

Any press which appears to be damaged in any way, is found to be badly
worn, or operates abnormally SHOULD BE REMOVED FROM SERVICE until
necessary repairs are made.

• Keep the press clean by wiping with a clean soft cloth.

• Periodically check the frame to make sure all bolts are tight and inspect
for cracked welds, loose or missing parts.

• Periodically check the hydraulic connections for possible leaks. Replace
damaged or leaking hydraulic components before use.

• Periodically apply a light smear of oil to the moving parts and the work
bed support pins.

• At 6 monthly intervals, check the hydraulic pump oil level, by removing
the Oil Filler Plug, on top of the pump assembly. Oil should be level with
the bottom of the hole. If necessary top up with CLARKE Hydraulic Oil,
Part No. 3050830 only.

This operation is carried out with the ram fully retracted.

• Replace the Hydraulic oil every 2 years. This operation requires the
dismantling of the hydraulic system, for which you should consult your
CLARKE dealer.

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SPECIFICATION

Rated specification ................................. 15 Tonnes

Ram Travel (E) ...........................................130 mm

Ram Diameter ........................................... 65 mm

Bed Width (B) ............................................540 mm

Bed Gap (A) .............................................. 120 mm

Bed to Ram Maximum (C) ....................... 930 mm

Bed to Ram Stages (D) ............................100 mm

Weight ....................................................... 125.5 kg

Dimensions ................................................ (H) 1865 x (F) 910 x (G) 605 mm

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EXPLODED PARTS DIAGRAM

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PARTS LIST

No. Description Part No.

No. Description Part No.

1 NUTS M12 HTCSA1501

2 SPRING WASHER 12 HTCSA1502

3 WASHER 12 HTCSA1503

4 UPRIGHT BEAMS HTCSA1504

5 BOLT M12 x 55 HTCSA1505

6 PRESS HEAD ASSEMBLY HTCSA1506

7 FRAME HTCSA1507

8 ARBOR PLATE HTCSA1508

9 BED FLAT HTCSA1509

10 SUPPORT PINS HTCSA1510

11 SPREADER BAR HTCSA1511

12 BOLT M12 x 25 HTCSA1512

13 LEG BRACE HTCSA1513

PARTS & SERVICE CONTACTS

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

14 BOLT M12 x 30 HTCSA1514

15 BASE SUPPORTS HTCSA1515

16 HANDLE HTCSA1516

17 POWER UNIT ASSY HTCSA1517

18 HYDRAULIC PIPE ASSY HTCSA1518

19 BOLT M16 x 35 HTCSA1519

20 WASHER 16 HTCSA1520

21 SPRING WASHER 16 HTCSA1521

22 NUTS M16 HTCSA1522

23 PRESSURE GAUGE HTCSA1523

24 WASHER SEAL HTCSA1524

25 CLEVIS PIN HTCSA1525

PARTS & SERVICE TEL: [phone]

PARTS & SERVICE FAX: [phone]

or e-mail as follows:

PARTS: [e-mail]

SERVICE: [e-mail]

Please note that the details and specifications contained herein, are correct at the

time of going to print. However, CLARKE International reserve the right to change

specifications at any time without prior notice.

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