Clarke CPT 250, 6500860 User guide

10” PORTABLE THICKNESSER
10” PORTABLE THICKNESSER
OPERATING AND MAINTENANCE
INSTRUCTIONS
0804
MODEL No. CPT250
Part No. 6500860
Part No. 6460200
-1-
1off Handle + Hex Head Bolt
1off Socket Wrench
1off 5mm Allen Key
1off Gauge Base Set (2 Pieces)
List Of Contents
1off Thicknesser
1off Instruction Manual
4off Pan Head Screws
1off Spare Drive Belt
Min Machining Length ..................................................................... 355mm
Min Machining Thickness ................................................................... 12mm
Max Machining Width ..................................................................... 254mm
Min Machining Width ......................................................................... 19mm
Feed Speed ...................................................................................... 8 m/min
Max Cutting Depth ............................................................................ 2.5mm
Sound Power Level ................................................................... 107.3 dB
L
wa
Weight .................................................................................................... 27 Kg
No Load Speed .............................................................................. 8000 rpm
Power Input ................................................................................... 1250Watts
Part No ............................................................................................... 6500860
Voltage .............................................................................................. 230vac
Specifications
Model .................................................................................................. CPT250
Maintenance : .................................................................................... 11&12
Parts Diags : .......................................................................................... 13&14
Parts List : .......................................................................................... 15,16&17
Assembly : ...................................................................................................... 7
Operation : .......................................................................................... 8,9&10
Contents Page
Safety Precautions : ................................................................................ 4&5
Electrical Connections : .............................................................................. 6
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109-1 TMCPT251091 Ogalloy 14G7x20x16 4
109 TMCPT25109 Air Frame 1
110 TMCPT25110 Bearing 180202 1
111 TMCPT25111 Circlip 1
112 TMCPT25112 Circlip 1
113 TMCPT25113 Sprocket 1
114 TMCPT25114 Bearing 2
115 TMCPT25115 Spring 2
117 TMCPT25117 Feed Roller 2
118 TMCPT25118 Spring 2
119 TMCPT25119 Bearing 2
120 TMCPT25120 Carriage 2
121 TMCPT25121 Screw M5x12 4
123 TMCPT25123 Carriage 2
124 TMCPT25124 Screw M5x12 4
125 TMCPT25125 Circlip 1
126 TMCPT25126 Sprocket 1
127 TMCPT25127 Circlip 1
128 TMCPT25128 Hex Wrench 1
130 TMCPT25130 Socket Spanner 1
131 TMCPT25131 Sharpening Holder 1
132 TMCPT25132 Blade Setting Jig 1
108 TMCPT25108 Blade Cylinder 1
105 TMCPT25105 Sprocket 1
106 TMCPT25106 Circlip 1
107 TMCPT25107 Bearing 181203 1
102 TMCPT25102 Nut M6x1.5 1
103 TMCPT25103 Circlip 1
104 TMCPT25104 Parallel Key 1
99-1 TMCPT250991 Blade Clamp 2
100 TMCPT25100 Blade Bracket 2
101 TMCPT25101 Blade 2
98 TMCPT25098 Switch 1
99 TMCPT25099 Screw M6x20 12
95 TMCPT25095 Screw M6x12 1
96 TMCPT25096 13 Amp Plug 1
97 TMCPT25097 Screw 1
93-6 TMCPT25093-6 Capacitor 1
93-7 TMCPT25093-7 Screw ST3.9x22 4
94 TMCPT25094 Spring 1
93-3 TMCPT25093-3 Fuse 1
93-4 TMCPT25093-4 Connector 2
93-5 TMCPT25093-5 Inductor 1
Item Part No Description Qty
93-1 TMCPT25093-1 Screw ST3.9x22 4
93-2 TMCPT25093-2 Connection Box Cover 1
108-1 TMCPT251081 Bearing Block 2
108-2 TMCPT251082 Claw Shaft 1
Please note that the details and specifications contained herein are correct at the time of going to
print. However CLARKE International reserve the right to change specifications at any time without
SERVICE: Service@clarkeinternational.com
PARTS: Parts@clarkeinternational.com
prior notice. Always consult the machines data bracket
or e-mail as follows:
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Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not affect your statutory rights.
PARTS & SERVICE TEL: 020 8988 7400
Thank you for purchasing this CLARKE 10” portable thicknesser.
Before using the device, please read this manual thoroughly and carefully follow all
instructions given. This is for your own safety and that of others around you, and is also to
help you achieve a long and trouble free service from your new tool.
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Please read these instructions carefully before operating the tool
CLARKE GUARANTEE
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8. ALWAYS keep children away. All visitors should be kept a
11. ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.
13. ALWAYS keep your proper footing and balance at all
times, don’t overreach. For best footing, wear rubber
soled footwear. Keep floor clear of oil, scrap wood, etc.
12. ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware
that accidents are caused by carelessness due to
familiarity.
10. ALWAYS handle with extreme care do not carry the tool/machine
by its’ electric cable, or yank the cable to disconnect it from the
power supply .
9. ALWAYS maintain machine in top condition. Keep tools/machines
that lighting is placed so that you will not be working in your
own shadow.
safe distance from the work area, especially whilst operating the machine.
clean for the best and safest performance. Follow maintenance
instructions.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
4. ALWAYS disconnect the tool/machine from the power supply before servicing and
5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards.
6. ALWAYS keep work area clean. Cluttered areas and benches
7. ALWAYS ensure that adequate lighting is available. A
that may affect the machines’ operation. Any damage should be properly repaired
or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer.
when changing accessories.
Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.
invite accidents.
minimum intensity of 300 lux should be provided. Ensure
3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment of
moving parts, breakage of parts, mountings, and any other condition
1. ALWAYS Learn the machines’ applications, limitations and the specific potential
hazards peculiar to it. Read and become familiar with the entire
operating manual.
ignored, personal injury to the operator or damage to property, may result.
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked or
General Safety Precautions
WARNING:
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Item Part No Description Qty
43-2 TMCPT250432 Support Post 4
44 TMCPT25044 Base 1
45 TMCPT25045 Pin 2
46 TMCPT25046 Roller Support Arm 1
49 TMCPT25049 Bearing 180200 1
50 TMCPT25050 Stator 1
51 TMCPT25051 Bearing 180201 1
52 TMCPT25052 Screw M4.8x65 2
53 TMCPT25053 Spring Washer M5 10
54 TMCPT25054 Washer M5 10
55 TMCPT25055 Bracket 1
56 TMCPT25056 Armature 1
57 TMCPT25057 Housing 1
58 TMCPT25058 Sprocket 1
59 TMCPT25059 Brush Holder 2
60 TMCPT25060 Brush 2
61 TMCPT25061 Brush Cap 2
62 TMCPT25062 End Frame 1
63 TMCPT25063 Oil Bearing 8G7x12x10 2
64 TMCPT25064 Circlip 1
65 TMCPT25065 Gear 4 1
66 TMCPT25066 Parallel Key 4x8 1
67 TMCPT25067 Spindle 1
68 TMCPT25068 Circlip 1
69 TMCPT25069 Circlip 1
70 TMCPT25070 Gear 6 1
71 TMCPT25071 Parallel Key 4x10 1
72 TMCPT25072 Circlip 1
73 TMCPT25073 Bearing 60202 1
74 TMCPT25074 Oil Bearing 8G7x10x18 1
75 TMCPT25075 Circlip 1
76 TMCPT25076 Gear 4 1
77 TMCPT25077 Parallel Key 3x6 1
78 TMCPT25078 Spindle 1
79 TMCPT25079 Circlip 1
80 TMCPT25080 Spindle 1
81 TMCPT25081 Oil Bearing 8G7x12x10 1
82 TMCPT25082 Oil Bearing 8G7x10x8 1
83 TMCPT25083 Screw M4.8x50 3
84 TMCPT25084 Gearbox 1
85 TMCPT25085 Switch Cover 1
86 TMCPT25086 Bearing 1
87 TMCPT25087 Housing Cover 1
88 TMCPT25088 Sprocket 1
89 TMCPT25089 Circlip 1
90 TMCPT25090 Capacitor 1
91 TMCPT25091 Screw ST1.9x12 4
92 TMCPT25092 Cord Grip 1
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43-1 TMCPT250431 Lock Nut M8 8
41 TMCPT25041 Washer M6 4
42 TMCPT25042 Securing Bracket 1
43 TMCPT25043 Pin 2
38 TMCPT25038 Securing Bracket 1
39 TMCPT25039 Screw M6xM20 4
40 TMCPT25040 Spring Washer 4
35 TMCPT25035 Screw 1
36 TMCPT25036 Right Guide 1
37 TMCPT25037 Right Cover 1
32 TMCPT25032 Base Plate 1
33 TMCPT25033 Right Side Guide 1
34 TMCPT25034 Indicator 1
29-1 TMCPT250291 Spacer 2
30 TMCPT25030 Roller Arm 1
31 TMCPT25031 Left Side Guide 1
27 TMCPT25027 Screw 8
28 TMCPT25028 Bearing Plate 2
29 TMCPT25029 Roller 2
24 TMCPT25024 Spring 2
25 TMCPT25025 Column Pin 1
26 TMCPT25026 Column Pin 1
21 TMCPT25021 Chain (1) Q8A-1x26 1
22 TMCPT25022 Chain (2) Q8A-1x26 1
23 TMCPT25023 Left Guide Shaft 1
18a TMCPT25018a Belt Cover (new style-4 screws) 1
19 TMCPT25019 Drive Belt 1
20 TMCPT25020 Height Gauge 1
16 TMCPT25016 Circlip 2
17 TMCPT25017 Shaft 1
18 TMCPT25018 Belt Cover (old style-2 screws) 1
13 TMCPT25013 Screw 4
14 TMCPT25014 Key 4x13 2
15 TMCPT25015 Bevel Gear 2
10 TMCPT25010 Bracket 1
11 TMCPT25011 Bevel Gear 2
12 TMCPT25012 Bearing Block 2
8 TMCPT25008 Screw M4x8 12
9 TMCPT25009 Left Cover 1
5 TMCPT25005 Spring Washer 13
6 TMCPT25006 Height Adjusting Handle 1
7 TMCPT25007 Washer 8
2 TMCPT25002 Pin 2
3 TMCPT25003 Top Cover 1
4 TMCPT25004 Screw M6x20 16
Item Part No Description Qty
1 TMCPT25001 Handle 1
Parts List
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Additionally, please keep these instructions in a safe place for future reference.
13. AVOID accidental starting, by switching off and isolating from the main electrical
supply by removing the plug from the socket.
and come to a complete stop before leaving it.
6. ALWAY S allow the machine to reach full speed before introducing workpiece.
7. DO NOT use the machine if the electric cable, plug or motor is in poor condition.
8. DO NOT allow the ventilation slots in the machine to become blocked.
9. DO NOT touch the cutter immediately after use, allow time for it to cool.
10. NEVER leave machine running unattended, A LWAY S ensure the m/c is switched off
11. NEVER use the machine unless it is securely bolted down to workbench etc.
12. NEVER attempt to reverse the workpiece towards the infeed.
1. ALWAY S ensure the cutter/cutters is secured fully before use.
2. ALWAY S ensure the cutter/cutters are sharp, blunt cutters increase the risk of kick
3. ALWAY S switch the machine OFF immediately the task is completed.
4. ALWAY S ensure safety devices etc are in place and working correctly, if not DO NOT
5. ALWAY S fit new blades as a pair.
use the machine until rectified.
back.
Additional Precautions For Thicknessers
15. ALWAYS use recommended accessories, the use of improper
16. ALWAYS remove plug from electrical outlet when adjusting,
17. NEVER operate machine while under the influence of drugs, alcohol or any medication.
18. NEVER leave machine running unattended. turn power off.
19. NEVER force the machine, it will do a better and safer job at
20. NEVER use power tools in damp or wet locations or expose
21. DO NOT use in explosive atmosphere (around paint,
to contain long hair.
accessories could be hazardous.
Do not leave the machine until it comes to a complete stop.
the rate for which it was designed.
them to rain. Keep your work area well illuminated.
flammable liquids etc). Avoid dangerous environment.
changing parts, or working on the machine.
14. ALWAYS wear proper apparel. Loose clothing or jewellery may
get caught in moving parts. Wear protective hair covering
2. Never use the plug without the fuse
The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be ASTA approved to BS1362.
Always use an approved cable extension suitable for the power rating of this tool (see
specifications), the conductor size should also be at least the same size as that on the
machine, or larger. When using a cable reel, always unwind the cable completely.
If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.
CABLE EXTENSION
FUSE RATING
4. Replacement fuse covers can be obtained from your local Clarke dealer or most
electrical stockists.
3. Should you wish to replace a
outlet.
cover fitted.
detachable fuse carrier, ensure that
the correct replacement is
used (as indicated by marking or colour code).
1. The plug must be thrown away if it is cut
from the electric cable. There is a
danger of electric shock if it is
subsequently inserted into a socket
Connect the BROWN coloured cord to the plug terminal marked a letter “L”
If this appliance is fitted with a plug which is
moulded on to the electric cable (i.e. non-
rewireable) please note:
This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for
connection to a standard, domestic electrical supply. Should the plug need changing
This appliance is Double Insulated, and the two wires in the mains lead should
at any time, ensure that a plug of identical specification is used.
Electrical Connections
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Connect the BLUE coloured cord to the plug terminal marked a letter “N”
be wired up in accordance with the following colour code:
BROWN - LIVE
BLUE - NEUTRAL
WARNING
The use of parts other than CLARKE replacement parts may result in safety hazards,
decreased tool performance and may invalidate your warranty.
IMPORTANT:
-14-
A wide range of accessories is available from your nearest CLARKE dealer, for further
information, contact your nearest dealer, or telephone CLARKE International Sales de-
partment on 01992 565300.
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Parts Diag
-6-
Fig. 3a
1. Loosen screws ‘A’ Fig. 3a on the infeed roller
and set in mid position, lightly tighten both
screws, repeat for other end.
Fig. 3
Outfeed Roller
Infeed Roller
Ensure that the infeed and outfeed
rollers Fig. 3 are adjusted correctly
also ensure both rotate freely. It is
important for safety and accurate
operation both rollers are aligned
parallel to the base plate (item 32
in the parts list), To adjust the rollers,
proceed as follows.
FFig.
Before commencing with the assembly, lay out all components and check for shortages
and or damage, see list of contents on page 3 .
Any shortages or damage should be reported immediately, to your Clarke dealer where
the machine was purchased.
Assembly
Attach the Thickness adjustment
handle with the hex head bolt
supplied, Fig. 2.
E = Outfeed Support Roller.
F = Thickness Gauge Rule.
G = Infeed Support Roller.
Fig. 1
A = ON/OFF Switch + Emergency Stop.
B = Carrying Handle.
C = Motor Brush Holder.
D = Thickness Adjusting Handle.
General View
‘A’‘A’‘A’‘A’‘A’
‘A’
Fig. 2
from wearing a face mask to prevent the inhalation of dust particles.
Once all screws and nuts are tight, recheck and if necessary readjust as required.
Repeat steps 1 - 4 for the outfeed roller.
Recheck other end and adjust if necessary.
Once satisfied the roller is level with the base plate, carefully ensure all screws and
nuts are securely tightened.
4. Whilst holding the straight edge flat across one end of the base plate and roller,
loosen the corresponding screws ‘A’ Fig. 3a and adjust the roller so that it just touches
the straight edge, carefully tighten screws, repeat for other end.
Dust Extraction
The thicknesser is provided with a dust extraction facility, where a vacuum extractor or
dust bag may be connected. An adapter is provided for this
purpose, and must be fitted at all times whether using dust
extraction or not, this is a safety requirement which prevents
finger access to the blades.
The adapter fitting is a bayonet type and is simply fitted by
pushing onto the outlet port on the rear of the machine and
twisting clockwise, once in position, the adapter must be
secured in position by tightening both screws, Do Not
overtighten.
Please note however, using dust extraction does not preclude the user
-7-
3. Place straight edge across the centre
of the base plate and the infeed roller
Fig. 3c, there should now be a gap
between the straight edge and infeed
roller. Whilst holding the straight edge
flat on the base plate, slowly turn one
of the allen screws ‘B’ Fig. 3b in a
clockwise direction, keep turning
screw until the roller is just clear of the
straight edge. Gently tighten the
locknut ensuring the allen screw
doesn’t move, check with straight
edge the roller is still clear, if not readjust.
Carefully turn the other allen screw clockwise until it just touches the bracket
without raising the roller, tighten the locknut ensuring screw doesn’t move, recheck
the roller is just clear of the straight edge, check both ends as well as the centre, if
necessary readjust as required.
Once satisfied the roller is just clear of the straight edge along its full length, carefully
ensure both locknuts are firmly tightened, ensuring the allen screws do not move.
Fig. 3b
‘B’
2. Loosen locknut and unscrew allen screws ‘B’ Fig. 3b approx
4 full turns anticlockwise.
Repeat for other side, infeed roller should now lower as the
second screw is turned.
Fig. 3c
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Fig. 4
thicknesser again.
1
2
The effectiveness of the device for the
prevention of kickback should be
regularly inspected to ensure safe
operation.
The kick back claws are located at the
front of the machine (see Fig. 21).
Ensure all the claws are in place, not
broken, and move freely on the shaft, if
any claws are broken or missing, these
must be replaced before using the
When fitting new belt, ensure the belt is centralised on both pulleys, and that all the
grooves in the pulleys are used.
With the new belt in situ, reassemble the machine in reverse order, taking care to fit all
lockwashers etc, and ensuring all screws etc are tightened sufficiently, DO NOT
overtighten.
After fitting new belt or blades, when first starting the machine allow it to run for a couple
of minutes before attempting to use it. If any unusual noises or excessive vibration is
detected, switch off and isolate from the main electrical supply by removing the plug
from the socket.
Investigate the cause and rectify before
attempting to switch on and use again.
Anti Kick back Mechanism
Remove 4 screws securing belt safety cover and remove cover to expose the drive belt
When carrying out this procedure, it is recommended that a pair of good quality
industrial gloves is worn to protect against cuts etc. Also take care fingers are not
trapped between the belt and pulleys.
spring.
Fig. 19
L/H Guide Shaft Spring
Belt Guard
IMPORTANT
Drive Belt
Whilst rotating the blade cylinder by hand, ease the belt off the small pulley by applying
side pressure to the belt as the pulley rotates.
Remove the belt, working it between the large pulley and the left hand guide shaft
(see Fig. 19& 20).
Small Pulley
Fig. 21
Anti Kick Back Claws
Fig. 20
-11-
To replace the belt, proceed as follows.
Remove the 8 cover screws (4 at each end)
securing the top cover (see Fig. 17). Remove the
cover.
Fig. 18
Allen Screw x 2
Remove 2 allen screws securing the side cover to the
machine base (see Fig. 18). Remove the cover.
Fig. 17
To replace the brushes, unscrew the brush
cap using a suitable flat bladed screwdriver.
Withdraw the motor brush, if the brushes are
removed for inspection only, ensure they
always go back in the same positions, and are
not swopped over.
When refitting the brushes, ensure the brushes
are seated against the armature before screwing the cap
back on. When screwing the cap back DO NOT force it, it
may be necessary to gently screw the cap backwards and forwards until the brush fits
into the brush housing correctly, allowing the cap to screw fully home, DO NOT
overtighten.
Belt Replacement
The drive belt is located behind the housing on
the opposite side to the height adjustment
handle.
Cover Screws
Fig. 16
Rear
Before carrying out any cleaning or maintenance activities, ALWAYS ensure the
machine is switched OFF and isolated from the main electrical supply by removing the
plug from the socket.
Clean the machine regularly and inspect for signs of wear and or damage, any defects
should be rectified before using the machine again.
Motor Brushes
Inspect the motor brushes regularly and
check for even wear and signs of excessive
sparking etc, replace the brushes if necessary,
DO NOT allow the brushes to wear down to
less than 1/3rd their original size (7mm min).
Always replace brushes in pairs NEVER singly.
Motor brushes are located either side of the
motor housing see (Fig. 16).
Motor Brushes
Front
Maintenance
The ON/OFF switch is a “No Volts Switch”, so that in
the event of a power failure etc, the machine
does not restart automatically once the power is
back on.
When the power has been restored, disconnect
from the power supply by switching off and
removing the plug from the socket. Remove any
timber left jammed in the machine, to do this
simply raise the cutting head to release it.
Reset the machine to the required cutting height, switch the machine ON again and
proceed with machining.
DO NOT force the workpiece into the machine, forcing the material overloads the machine
and could damage the motor.
ALWAY S feed material to be machined from the front of the thicknesser, NEVER from the
back.
When machining long pieces, ensure that it is supported as it exits the machine. When
the desired thickness is reached, switch the machine OFF and remove the plug from the
main electrical supply.
Always use a push stick when machining short or narrow workpieces.
-8-
Fig. 6
follows:
Measure the timber to be machined.
Using the thickness adjusting handle and the depth gauge rule, set the machine to
the thickness of the material.
Before switching ON and offering the timber into the machine, ensure the timber is free
of nails, screws or other foreign material that could damage the blades and cause
personal injury.
For the initial cut, it is recommended that the depth of cut should be 1mm.
Subsequent cuts can be made up to a maximum of 2.5mm until the desired thickness
is achieved.
To switch ON, press the switch cover down, slide in direction of arrow (see fig. 6) and lift up,
this will expose the ON/OFF buttons, (see fig. 7) Push the ON button, (green button ‘I’). DO
NOT close the cover as this will switch the machine OFF again.
NOTE : in case of emergency, close the switch cover quickly, cover will
latch down and motor will be switched OFF.
To switch OFF normally, press OFF button, (red button
‘O’), always close cover to prevent accidental
starting.
Fig. 5
The machine must NEVER be used free standing, it
must always be anchored to workbench or similar,
using 4 suitable 10mm nuts and bolts, one on each
corner of the thicknesser, (see Fig. 5). Choose carefully
the location where the machine is to be located,
ensuring there is sufficient space around it in order to
operate safely.
With the thicknesser securely anchored proceed as
Operation
Anchor Points (4)
Fig. 7
Remove the blade clamp, carefully lift out the
Rotate the blade cylinder to access the other
Fitting New Blades
Loosen and remove two screws on each blade
blade assembly.
assembly, noting which way round the blades
are fitted to the blade mounting brackets.
blade, repeat as above to remove it.
-9-
Carefully rotate the blade cylinder to gain
access to six blade securing bolts (see Fig. 10).
Loosen and remove all six bolts, using the
socket wrench supplied.
Remove 4 screws securing the dust extraction
port (see Fig. 9).
Lower the head down as far as possible to
Remove two screws securing the top bracket,
gain adequate access (see Fig. 8).
Remove bracket (see Fig. 8).
NOTE: store all parts removed for reuse when reassembling.
handling them, they are very sharp, even when dull.
Blades must always be fitted as a pair, and must be of the same type, only fit blades
recommended by the manufacturer.
Blade Removal
First, ensure the machine is switched OFF and isolated from the main electrical supply by
removing the plug from the socket.
When finished, remove all shavings and sawdust from the machine and surrounding area
and dispose of safely, accumulation of dust and shavings is a fire hazard and should not
Plane blades require sharpening or replacing. Care should be taken at all times when
be allowed to build up.
Blade Replacement
Fig. 11
When sharpening the blades, ensure that both blades are kept in contact with the
sharpening stone at all times, this not only preserves the correct angle, but ensures both
blades remain exactly the same size, this is necessary to maintain the correct balance
and help reduce vibration when operating the machine.
Fig. 15
Fig. 10
Blade 1
Sharpening Stone
Blade 2
Screws
to the jig using the screws used to
secure the blades onto the blade
mounting brackets.
NOTE: the screw positions (see Fig. 15
Bolts
Sharpening
Jig
Remove both blades as
before.
Fit the blades to the sharpening
jig (see Fig. 14). Attach the blades
Fig. 9
Blade Sharpening
Blade sharpening should only be carried out by a
qualified person.
To sharpen the blades proceed as follows:
Screws
Continue to reassemble the machine in the reverse procedure, ensure all locking washers
removed on disassembly are fitted, this prevents the blades from working loose due to
vibration and causing serious damage to the machine, and or injury to yourself and that
of others around you.
Fig. 8
Repeat as above for the other blade.
Refit the blade assemblies to blade
cylinder, ensuring the blade mounting
bracket locates in the slot on the cylinder
(see Fig. 13).
-10-
Screws
Secure Blade to the blade mounting bracket
using the two screws removed earlier, before
final tightening, check the blade has not
moved.
Blade
Fig. 13
Blade Mounting
Bracket
Place the blade mounting bracket on the
blade (see Fig. 13).
Setting Jig
Lay the blade onto the blade setting jig (see
Fig. 11), ensure the two elongated holes
used for securing the blade to the blade
mounting bracket line up with the larger
holes in the setting jig (see Fig. 12).
Fig. 14
Slot
Fig. 12
Fig. 13
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