Clarke CP 185, 6462106 User guide

SANDER/POLISHER

MODEL NO: CP185

PART NO: 6462106

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS= GC1220 - rev 6

INTRODUCTION

Thank you for purchasing this CLARKE Sander/Polisher.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

Your Sander/Polisher has been designed to give long and trouble free service.
If, however, having followed the instructions in this booklet carefully, you
encounter problems, take the unit to your local CLARKE dealer.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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TABLE OF CONTENTS

INTRODUCTION

GUARANTEE

ENVIRONMENTAL PROTECTION

TABLE OF CONTENTS

GENERAL SAFETY RULES

ELECTRICAL CONNECTIONS

OVERVIEW

BEFORE USE

OPERATION

MAINTENANCE

FAULT FINDING

SPECIFICATION

CONSUMABLE SPARE PARTS

COMPONENT PARTS

DECLARATION OF CONFORMITY

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3

4

6

7

8

9

10

11

12

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14

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GENERAL SAFETY RULES

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

WORK ENVIRONMENT

1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.

2. Do not operate power tools in explosive atmospheres such as in the
presence of flammable liquids, gasses or dust. Power tools create sparks
which may ignite dust or fumes.

3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Power tools must match the power outlet. Never modify the plug in any
way. Do not use adaptor plugs with earthed (grounded) power tools.

Correct plugs and outlets will reduce the risk of electric shock.

2. Do not expose power tools to rain or wet conditions. Any water entering
power tools will increase the risk of electric shock.

3. Do not abuse the electrical cable. Never use the cord for pulling or

unplugging the power tool. Keep the cable away from sources of heat, oil,
sharp edges or moving parts. Damaged or tangled cables increase the risk

of electric shock.

4. When operating a power tool outdoors, use an extension cable suitable for

outdoor use. Using the correct cable reduces the risk of electric shock.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when you
are operating a power tool. Do not operate a power tool when you are

tired, ill or under the influence of alcohol, drugs or medication.

2. Wear personal protective equipment including eye protection. Safety
equipment such as a dust mask, non-skid shoes or hearing protection used
for appropriate conditions will reduce personal injuries. Use a face or dust
mask if operation is particularly dusty. Wear ear protectors/defenders as
the noise level of this machine can exceed 85dB (A). If working at floor
level, always wear knee pads.

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3. Do not over-reach. Keep your proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.

4. Avoid accidental starting of the machine. Ensure the switch is in the off
position and the locking button disengaged before plugging the machine
in to the power supply. Carrying power tools around with your finger on the
trigger or plugging in power tools that are switched on invites accidents.

5. Dress properly. Do not wear loose clothing or jewellery which may get
caught in moving parts. Wear protective hair covering to contain long hair.
For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap
wood, etc.

6. Concentrate on the job in hand, no matter how trivial it may seem. Be
aware that accidents are caused by carelessness due to familiarity.

7. Switch the machine OFF immediately after the task is completed.

POWER TOOL USE AND CARE

1. Do not force the machine. Use the correct power tool for your application.
It will do a better and safer job at the rate for which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.

3. Disconnect the power tool from the power supply before making any
adjustments, changing accessories, or storing the tool. These measures will
reduce the risk of the power tool starting accidentally.

4. Store power tools out of the reach of children and do not allow persons
unfamiliar with these instructions to operate the power tool. Power tools are
potentially dangerous in the hands of untrained users.

5. Maintain power tools in top condition. Keep tools/ machines clean for the
best and safest performance. Check for misalignment or binding of
moving parts, broken parts, or any condition that may affect the power
tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.

6. Use recommended accessories. The use of improper accessories could be
hazardous.

7. Machine cleanliness. Do not allow the ventilation slots in the machine to
become blocked with dust.

8. Check the power tool for damage before using the machine. Any
damaged part should be inspected to ensure that it will operate properly
and perform its intended function. Check for alignment of moving parts,
breakage of parts, mountings, and any other condition that may affect the
machine’s operation. Any damage should be properly repaired or the part
replaced. If in doubt, DO NOT use the machine. Consult your local dealer

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.

Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.

WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live

If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.

•The Blue wire must be connected to the terminal marked N.

• The Brown wire must be connected to the terminal marked L.

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.

This symbol indicates that this is a Class II product, and does not
require an earth connection.

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OVERVIEW

When unpacking, check for damage or shortages etc. Any found should be
reported to your CLARKE dealer where the appliance was originally
purchased. This CP185 sander/polisher is supplied with the following
components:

• 1 x ‘D’ Handle

• 2 x Handle Fixing Bolts

• 2 x Washers

• 1 x 6 mm Hexagon Key

• 1 x 180 mm Backing Pad

• 1 x Wool Polishing Bonnet

NO DESCRIPTION NO DESCRIPTION

1 ‘D’ Handle 5 Air Vent

2 Spindle Lock Button 6 Trigger

3 Backing Pad 7 Trigger Lock Button

4 Brush Holder Cap 8 Speed Controller

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BEFORE USE

WARNING: MAKE SURE THAT THE TOOL IS SWITCHED OFF AND
UNPLUGGED FROM THE MAINS SUPPLY BEFORE FITTING OR REMOVING
THE ‘D’ HANDLE OR BACKING PAD.

FITTING THE ‘D’ HANDLE

1. Slot the ‘D’ handle onto the body
of the tool, locating the lugs into
the recesses in the tool body.

NOTE: the handle is recessed to fit

onto the tool in one position
only, and is not adjustable,
other than for left or right
handed use.

2. When the handle is in position,
secure in position with two allen
screws, supplied, tighten using 6 mm Hex key, DO NOT overtighten

FITTING THE BACKING PAD

1. Screw the backing disc onto the
spindle.

2. Press and hold the spindle lock
button and tighten the pad hand
tight in a clockwise direction.

• Either the polishing bonnet or a

sanding disc can be fitted.

IMPORTANT: Never press the spindle
lock button while the motor is
running. Failure to observe this
instruction may cause internal damage or could lead to personal injury

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OPERATION

• Whether polishing or sanding, always ensure the workpiece is

securely fixed, i.e. clamped to a workbench or secured in a vice.

• When working on car bodywork, the vibration may cause any items

left on the car bonnet, boot or roof. to fall onto the rotating disc and
be thrown, leading to injury to yourself or others in the work vicinity.
Always keep the work area tidy.

1. Hold the sander/polisher firmly with both hands and switch on. The motor
will then run. Press and hold the trigger lock button whilst holding the trigger
in and the tool will run continuously. To release the button, squeeze the
trigger, then release and the motor will stop.

2. Adjust the speed control to the desired working speed.

3. Slowly apply the sander/polisher to the workpiece and proceed to sand or
polish. Move the disc across the work applying a light even pressure.

WARNING: ENSURE THAT THE WORKING POSITION ADOPTED DOES NOT
CAUSE OPERATOR FATIGUE WHICH MAY LEAD TO LOSS OF CONTROL

• If it is necessary to change the speed, always lift the disc from the

work surface, adjust the speed control to the required speed then
reapply to the work surface and continue as before.

4. On completion, lift the sander/polisher from the work surface and release
the trigger

WARNING: THE DISC WILL CONTINUE TO ROTATE FOR A FEW SECONDS
AFTER THE TRIGGER HAS BEEN RELEASED.

• Ensure the motor has come to a complete stop before setting the

tool down on the workbench etc. Failure to do so can cause the
tool to be thrown, resulting in damage to the tool or personal injury.

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MAINTENANCE

Before commencing any maintenance procedures, always ensure the
sander/polisher is isolated from the electrical supply by switching off and
removing the plug from the power socket.

BEFORE USE

1. Always inspect the tool before use and ensure it is in top condition.

2. Ensure all fixing screws remain tight to ensure the tool is in safe working
condition.

3. Inspect the power cable to ensure it is sound and free from cracks or bare
wires etc.

CLEANING

1. Ensure all air ventilation slots are clear, (Use compressed air to clean the
tool if possible. Always wear protective goggles when cleaning with
compressed air).

2. Clean the exterior of the tool with a soft cleaning cloth. Never use any
chemicals or harsh abrasives. Avoid using solvents when cleaning plastic
parts, which may be susceptible to damage from various types of
commercial solvents.

GENERAL MAINTENANCE

1. Occasionally remove and inspect
the motor brushes and replace if
necessary.

• When removing brushes, note

which way round they are. The
brushes must be returned
exactly as they are removed,
DO NOT swap over positions
etc.

2. Never allow the brushes to wear
more than two thirds of their original length, (new brushes are
approximately 13 mm long), fit new brushes when or before they are worn
down to 5 mm.

• All bearings etc, in this tool are lubricated with a sufficient amount of

high grade lubricant for the tools lifetime under normal operating
conditions, therefore no further lubrication is necessary.

• Refer to your CLARKE dealer if internal maintenance is required.

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FAULTFINDING

Problem Possible Cause Remedy

Tool will not operate No power supply Check supply and

rectify as necessary.

Faulty Switch Consult your Clarke

dealer

Fuse blown Consult your Clarke

dealer if necessary.

Faulty motor Consult your Clarke

dealer

Motor runs but pad
does not rotate

Heavy internal sparking Faulty motor. Consult your Clarke

Motor becomes hot Unduly heavy use. Reduce the force

Excessive vibration Disc no mounted

Pad fastening not
engaged.

Drive gear broken. Consult your Clarke

Air vents have become
blocked.

Low supply voltage. Ensure supply voltage is

correctly

Machine bearings
worn.

Press button and engage
pad.

dealer

dealer

applied to the tool. Let
the tool do the work.

Clean out the air vents
using compressed air or
clean with a dry cloth.

correct. If an extension
cable is used, ensure it is
of the correct rating and
is fully unwound.

Check and rectify.

Consult your Clarke
dealer

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SPECIFICATIONS

Item Specification

Dimensions (L x W x H) 420 x 190 x 180 mm

Weight 3.7 kg

Backing pad type Polymer with ‘hook & loop’ system

Disc Diameter 180 mm

Operating voltage & Frequency 230 V 50 Hz

Fuse Rating 13 A

Motor Power 1200 W

No Load Speed 600-3000 rpm

Sound Pressure Level (LpA dB) LWA 85.0 dB(A)

Sound Power Level (LwA dB) LWA 96 db (A)

Vibration (front handle)

Please note that the details and specifications contained herein, are correct
at the time of going to print. However, CLARKE International reserve the right
to change specifications at any time without prior notice.

Less than 2.5 m

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CONSUMABLE SPARE PARTS

Replacement bonnets and abrasive discs are available from your CLARKE
dealer.

The Sander/Polisher Accessory Kit - CPK180 (Part No 3051995) includes:

1 x Foam Polishing Sponge

1 x Foam Rubber Backing Pad

1 x Rubber Backing Pad

1 x Synthetic Fleece Polishing Bonnet

1 x Wool Fleece Polishing Bonnet

3 x Sanding Discs (Grit 40, 60, 80)

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PARTS LIST & DIAGRAM

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PARTS LIST & DIAGRAM

No Description No Description

1 Support Ring 24 Disc Spindle

2 Bearing 25 Polishing Disc

3 Bearing Cover 26 Woodruff Key

4 Motor Rotor Assembly 27 Carbon Brush Cover

5 Screw M8 x 20 28 Carbon Brush

6 Washer 29 Carbon Brush Holder

7 Side Handle 30 Nameplate

8 Bearing Retainer 31 Motor Stator

9 Bearing 6201 32 Screw st4.8 x 70

10 Front Gear Housing 33 Main Housing

11 Screw st4.8 x 35 34 Label

12 Stop Cover 35 Rear Housing (R/H)

13 Spring 36 Cable Entry

14 Screw M5 x 16 37 Power Cable

15 Screw M5 x 12 38 Cable Clamp

16 Stop Pin 39 Screw st4.8 x 18

17 Bearing 0810 40 Rear Housing (L/H)

18 Circlip 41 Trigger Assembly

19 Spur Gear 42 Rivet 2 x 10

20 Circlip 43 Spring

21 Packing Gland 44 Speed Controller

22 Screw M4 x 16 45 Nameplate

23 Dust Cover

When requesting spare parts please quote the prefix WGCP18501to 45.

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DECLARATION OF CONFORMITY

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