Clarke CON 800, 6462033 User guide

VARIABLE SPEED

JIG SAW

800W JIGSAW WITH LASER

800W JIGSAW WITH LASER

MODEL No. CON800

OPERATING & MAINTENANCE

Part No. 6460200

Part No. 6462033

INSTRUCTIONS

1

1007

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY

We declare that this product complies to the following

standards/directives:

98/37/EC

Product Description: Jigsaw

Model No: CON800

Date 09 - August - 2007

Signed:

Engineering Manager

When disposing of this product, ensure it is disposed of according to all local ordinances. It must
not be disposed of with general household waste.

2

15

PARTS LIST

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1002005PKwercSgnippaT7oN82040001PKrotoR1oN

2730003PKerusolcnEtfeL1oN92005413PKredloHhsurB2seY

3705105PKwercSgnitsujdA2oN0300426

4933422PKetalPgnitcennoC1oN13008222PKgnihsuBhsurB2oN

5200541PKetalPesaB1oN23210025PKgniraeB1oN

6300402PKhcti

7215142PKgnirpSrelloR1oN43200223PKevaelSdroC1oN

8320512PKniPredloHwaS1oN53002061PKgulP&

9317322PKediuGlateMgnilloR1oN63018513PKnoitcennoCtsuD1oN

01220512PKniPrelloR1oN73900023PKgniRO1oN

11205512PKrelloR

21400115PKpilcriC2oN93102005PKwercSgnippaT2oN

31800302PKmrAwaSroFredloH1oN04000123PKniPreb

41015142PKgnirpS1oN14673422PKtuNerauqS1oN

51605105PKwercSdaeHtekcoS2oN24035242PKeriWgnitcetorP1oN

61005632PKredloHwaS1seY3

71216341PKmrAwaS1oN44080213PKytilicaFresaL1oN

81900302PKmrAwaSroFredloH1oN54208005PKwercS2oN

91200402PKre

02000115PKgniRgnixiF1oN74100205PKtuNerauqS2oN

12000305PKrehsaW1oN84835251PKbonKhctiwSmulu

22000225PKgniraeBrelloReldeeN1oN94730003PKerusolcnEthgiR1oN

32400441PKgniraeGgiB1oN05PK018261BCP1oN

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52953422PKetalPefinKgnitfiL1oN25PK056361hctiwS1seY

62205741PKredloHgniraeB1oN35PK328261BCP1oN

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PARTS & SERVICE

For Spare Parts and Service, please contact your nearest dealer, or CLARKE International,

PARTS: [email protected]

SERVICE: [email protected]

on one of the following numbers.

PARTS & SERVICE TEL: [phone]

or e-mail as follows:

14

Thank you for purchasing this CLARKE 800W Jigsaw with Laser.
Before attempting to use the Jigsaw, please read this manual thoroughly and

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follow the instructions carefully. In doing so you will ensure the safety of
yourself and that of others around you, and you can look forward to the
Jigsaw giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

FEATURES

• Variable speed jigsaw • Lock on button

• 3 stage pendulum action • Dust extraction facility

• Parallel fence guide • On board hexagon key

SPECIFICATIONS

Model number ................................................... CON800

Rated voltage ...................................................230V AC 50Hz

Input power ....................................................... 800 Watts

No load variable speed................................... 800 - 3000 strokes per minute

Pendulum action .............................................. 3 stage

Cutting capacities ............................................ 10 mm in steel

............................................................................. 80 mm in wood

Dust port diameter ........................................... Internal 31mm, External 38mm

Sound pressure level LPA................................... 94.5 dB (A)

Sound power level LWA...................................... 105.5 dB (A)

Vibration level ................................................... < 2.5m/s

Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE

International reserve the right to change specifications at any time without prior notice.

3

GENERAL SAFETY PRECAUTIONS

WARNING:

As with all machinery, there are certain hazards involved with their
operation and use. Exercising respect and caution will considerably
lessen the risk of personal injury. However, if normal safety
precautions are overlooked or ignored, personal injury to the
operator or damage to property, may result.

1. ALWAYS Learn the machines’ applications, limitations and the specific potential
hazards peculiar to it. Read and become familiar with the entire operating manual.

2. ALWAYS use a face or dust mask if operation is particularly dusty.

3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment
of moving parts, breakage of parts, mountings, and any other
condition that may affect the machines’ operation. Any damage
should be properly repaired or the part replaced. If in doubt, DO
NOT use the machine. Consult your local dealer.

4. ALWAYS disconnect the tool/machine from the power supply
before servicing and when changing accessories.

5. ALWAYS wear safety goggles, manufactured to the latest European Safety
Standards. Everyday eyeglasses do not have impact resistant lenses, they are not
safety glasses.

6. ALWAYS keep work area clean. Cluttered areas and benches invite accidents.

7. ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux
should be provided. Ensure that lighting is positioned that
you will not be working in your own shadow.

8. ALWAYS keep children away. All visitors should be kept a
safe distance from the work area, especially whilst
operating the machine.

9. ALWAYS maintain machine in top condition. Keep tools/
machines clean for the best and safest performance.
Follow maintenance instructions.

10. ALWAYS handle with extreme care do not carry the tool/
machine by its’ electric cable, or yank the cable to disconnect
it from the power supply .

11. ALWAYS ensure the switch is off before plugging in to mains.
Avoid accidental starting.

12. ALWAYS concentrate on the job in hand, no matter how trivial it
may seem. Be aware that accidents are caused by
carelessness due to familiarity.

13. ALWAYS keep your proper footing and balance at all times don’t overreach. For
best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.

14. ALWAYS wear proper apparel. Loose clothing or
jewellery may get caught in moving parts. Wear
protective hair covering to contain long hair.

15. ALWAYS use recommended accessories. The use of
improper accessories could be hazardous.

PARTS DIAGRAM

4

13

MAINTENANCE

WARNING!

Before performing any maintenance tasks make sure that the mains
plug has been removed from the mains supply.

• After use, clean all dust and wood chippings from the jigsaw.

• Clean all of the ventilation slots on the motor housing.

• Make sure that the base plate is free from dirt and grease.

• The blade locating clip and support roller should be kept clean and
lightly oiled at regular intervals.

• Keep the handle clean and free from oil and grease.

• Resin and glue on the blade causes poor cutting results. Clean the blade
after use.

• Refer to your CLARKE dealer if internal maintenance is required.

GENERAL SAFETY PRECAUTIONS

16. ALWAYS remove plug from electrical outlet when adjusting,
changing parts, or working on the machine.

17. NEVER operate machine while under the influence of
drugs, alcohol or medication.

18. NEVER leave machine running unattended. Turn power off.
Do not leave the machine until it comes to a complete
stop.

19. NEVER force the machine. It will do a better and safer job at
the rate for which it was designed.

20. NEVER use power tools in damp or wet locations or expose
them to rain. Keep your work area well illuminated. Do not
use in explosive atmosphere (around paint fumes,
flammable liquids etc.). Avoid dangerous environments.

WARNING:

The laser guide fitted to this product is a Class 2 laser.
There are no user serviceable parts in the laser.

ADDITIONAL PRECAUTIONS FOR JIGSAWS

1. ALWAYS wear ear protectors/defenders as the noise level of this machine can
exceed 85dB (A).

2. ALWAYS use the appropriate saw blade for the material being cut.

3. ALWAYS keep the mains cable well away from the machine and ensure an
adequate electrical supply is close at hand so that the operation is not restricted by
the length of the cable.

4. ALWAYS switch the machine OFF immediately the task is completed.

5. ALWAYS ensure the blade is fully tightened before use.

6. ALWAYS allow sufficient clearance beneath the work to ensure the blade does not
come into contact with the floor, table etc.

7. NEVER allow the ventilation slots in the machine to become blocked.

8. DO NOT cut hollow pipe and do not cut material above the specified thickness.

9. DO NOT cut through walls or cavities before checking for hidden electrical wires or
water pipes etc.

10. DO NOT remove tool from work until the blade has completely stopped.

11. DO NOT touch the blade immediately after use, allow time for it to cool.

12. DO NOT cut work less than at least twice the pitch of the saw blade. i.e. at least two
teeth must be in contact with the work at all times.

13. DO NOT use the machine if the electric cable, plug or motor is in poor condition.

14. When cutting wood, ensure all nails have been removed beforehand. Nails will
damage the wood saw blade.

15. When cutting metals, always use a cooling agent i.e. cutting/soluble oil.

16. Replacement blades for wood, plastic and steel are available from your CLARKE
dealer. (see Parts List, for details)

12

Additionally, please keep these instructions in a safe place for future reference.

5

ELECTRICAL CONNECTIONS

OPERATION

This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug,
for connection to a standard, domestic electrical supply. Should the plug
need changing at any time, ensure that a plug of identical specification is
used.

WARNING!

This appliance is double insulated, and the two wires in the mains lead should

be wired in accordance with the following colour code:

BLUE - NEUTRAL

BROWN - LIVE

•

Connect the BLUE coloured wire to the plug terminal marked with a letter “N”

• Connect the BROWN coloured wire to the plug terminal marked with a letter “L”

If this appliance is fitted with a plug which is moulded on to the electric cable
(i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is
a danger of electric shock if it is subsequently inserted into a socket
outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the
correct replacement is used (as indicated by marking or colour code).

JIGSAW TIPS

• Ensure your cutting line is free from nails before you start cutting.

• If you are not making a cut all the way through the workpiece, allow the
blade to come to a complete stop before removing it from the
workpiece

Wood

• Use a pencil to draw a cutting line on the wood.

• Select the correct speed and pendulum setting for the wood being cut.

• Allow the jigsaw to reach full speed before applying it to the wood.

Metal

• Use blades designed for cutting metal.

• Take your time, do not force the blade, it will take longer to cut metal
than wood.

• If possible clamp the workpiece to a backing sheet of plywood.

• Spread a thin film of oil along the cutting line.

• Allow the jigsaw to reach full speed before applying it to the metal.

• Do not attempt to cut hollow pipes.

4. Replacement fuse covers can be obtained from your local Clarke
dealer or most electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating (5 amps)
and this replacement must be ASTA approved to BS1362.

If in doubt, consult a qualified electrician. Do not attempt any electrical
repairs yourself.

CABLE EXTENSION

Always use an approved cable extension suitable for the power rating of this
tool (see specifications), the conductor size should also be at least the same
size as that on the machine, or larger. When using a cable reel, always unwind
the cable completely. If using tool outdoors, only use extension cables
intended for outdoor use.

6

REPLACEMENT BLADES

Replacement blades are available from your CLARKE dealer. Please quote the
following part numbers:

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11

OPERATION

BEFORE USE

ON/OFF SWITCH

1. Squeeze the trigger switch.

The jigsaw will run at the level
selected with the variable speed
selector.

2. To switch off the jigsaw, release the
trigger switch. When the blade has
stopped remove it from the
workpiece

WARNING!

The blade will continue to run for a short period after the trigger has
been release. Wait until it stops before removing it from the
workpiece.

For continuous operation,

1. Squeeze and hold the trigger switch.

2. Press the lock-on button and release
the trigger switch.

3. To release the lock-on button,
squeeze the trigger switch and then
release the trigger switch

LASER GUIDE

Fig 8

Fig 9

Trigger
switch

Lock-on button

Trigger
switch

FITTING THE JIGSAW BLADE

WARNING!

Before removing, or installing a jigsaw blade, make sure that the
mains plug has been removed from the mains supply.

1. Loosen the two blade securing
screws, using the hexagonal key
provided.

2. With the blade teeth facing forwards,
push the blade shank into the blade
locating clip as far as possible.

3. Slightly tighten the two blade
securing screws alternately, to
position the blade.

4. Ensure that the blade is straight and resting on the blade support roller.

5. Fully tighten the two blade securing screws.

Blade
securing
screws

Blade
locating
clip

Fig 1

FITTING THE PARALLEL FENCE

The parallel fence allows you to cut in a straight line, parallel to the edge of
the workpiece.

To fit and adjust the parallel fence:

1. Loosen the parallel fence locking screws.

The laser guide is designed to help you

Fig 10

keep the blade aligned with the cutting
line.

Laser

1. The laser guide is operated by
pressing the Laser on/off button.

On/Off
button

• DO NOT allow children or untrained
personnel to use this product or the
laser guide. It is not a toy!

• DO NOT aim the laser beam at people.

• KEEP the laser beam below eye level where practical.

• This product uses a Class 2 laser. There are no user serviceable parts.

10

2. Push the parallel fence through the
locating slots on the base plate.

3. Set the width required and tighten
the locking screws.

4. When cutting, ensure that the
parallel fence is resting against the
edge of the workpiece.

NOTE:

The parallel fence can be fitted to either side of the base
plate.

7

Parallel
fence
locking
screws

Parallel fence

Fig 2

BEFORE USE

OPERATING

ADJUSTING THE CUTTING ANGLE

WARNING!

Before adjusting the cutting angle, make sure that the mains plug
has been removed from the mains supply.

1. Loosen the base plate screws using
the hexagonal key provided.
See Fig 3

2. Tilt the base to the required angle.

3. There is a calibration plate on the
base plate to assist you in selecting
the correct angle. See Fig 4.

4. Re-tighten the base plate screws to
secure the base plate.

You should double check the angle using a
protractor before use.

DUST EXTRACTION PORT ADAPTOR

This jigsaw has a dust extraction port to
enable you to connect it to a vacuum
cleaner. This will minimise the amount of
airborne dust generated during cutting.

To fit the dust extraction port adaptor:

1. Push the dust extraction port adaptor
into the dust extraction port.

2. Twist clockwise to secure into
position.

WARNING!

If the cutting operation is dusty, we recommend that you use a dust
mask.

Base plate
screws

Fig 3

Fig 4

Calibration

plate

Dust
extraction
port
adaptor

Fig 5

PENDULUM ACTION

When the pendulum action is selected, the blade achieves maximum
penetration on the upward cutting stroke and is lifted back, away from the
material, on the downward non-cutting stroke. This gives improved quality of
cut, and longer blade life.

To set the pendulum action, rotate the pendulum action switch to the desired
setting.

The table below can be used to select the correct settings.

This is only a
recommendation, you should always make a test cut on a scrap piece of
material first.

Fig 6

Pendulum

action switch

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VARIABLE SPEED SELECTOR

The variable speed selector is used to control the speed of the jigsaw.

• The higher the number selected the faster the stroke rate of the blade.

• The stroke rate should be changed according to the material being cut.

This is only a recommendation, you should always make a test cut on a
scrap piece of material first.

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Variable speed

selector

Fig 7

8

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