BANDSAW
12”
Model Nos. CBS12WC & CBS14WC
(305mm) & 14”(355mm)
Part Nos. 6460070 & 6460050
OPERATING & MAINTENANCE
INSTRUCTIONS
1/97
Thank you for selecting this CLARKE Bandsaw .
Before attempting to operate the machine, please read this instruction manual thoroughly, and follow all
directions carefully. By doing so you will ensure the safety of both yourself and others around you, and at the
same time, you should look forward to the Bandsaw giving you long and trouble free service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of
purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the
product is found to have been abused or tampered with in any way, or not used for the purpose for which it
was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior
permission. This guarantee does not effect your statutory rights.
CONTENTS Page
General Safety Precautions......................................................... 3
Additional Safety Precautions for Bandsaws ............................... 4
Electrical Installation .................................................................... 4
Main Component Illustration........................................................ 5
Assembly ..................................................................................... 6
Adjustments ................................................................................. 8
Blade Renewal............................................................................. 10
Dust Extraction ............................................................................ 10
Maintenance ................................................................................ 10
Tips on Bandsaw Use.................................................................. 11
Ripsawing .................................................................................... 11
Cross Cutting ............................................................................... 11
Troubleshooting ........................................................................... 11
Specifications............................................................................... 12
Parts lists & Diagrams
Floor Stand.................................................................. 12
CBS12WC................................................................... 13 - 14
CBS14WC................................................................... 15 - 17
2
SAFETY PRECAUTIONS
GENERAL SAFETY RULES FOR
OPERA TING MACHINER Y
WARNING:
As with all machinery, there are certain hazards
involved with their operation and use.
Exercising respect and caution will
considerably lessen the risk of personal injury.
However, if normal safety precautions are
overlooked, or ignored, personal injury to the
operator may result.
1. READ and BECOME F AMILIAR with the entire
operating manual. Learn the machines’
applications and limitations as well as the specific
potential hazards peculiar to it.
2. ALWAYS ENSURE THAT ADEQUATE LIGHTING
is available. A minimum intensity of 300 lux should
be provided. Ensure that lighting is placed so that
you will not be working in your own shadow.
3. CHECK for DAMAGE. Before using the machine,
any damaged part, such as a guard etc., should
be checked to ensure that it will operate properly,
and perform its intended function. Check for
alignment of moving parts, breakage of parts,
mountings, and any other condition that may effect
the machines’ operation. Any damage should be
properly repaired or the part replaced. If in doubt,
DO NO USE the machine. Consult your local
dealer.
4. DISCONNECT the MACHINE from the power
supply before servicing and when changing
accessories or blades etc.
5. KEEP GUARDS in place and in working order.
6. ALWAYS WEAR SUITABLE SAFETY GOGGLES
manufactured to the latest European Safety
Standards. Also use a face or dust mask if cutting
or sanding operation is dusty. Everyday eyeglasses do not have impact resistant lenses, they
are NOT safety glasses.
7.KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8.ALWAYS wear Ear Protectors/Defenders
9.DON’T FORCE the Machine. It will do a better
and safer job at the rate for which it was designed.
10.REMOVE ADJUSTING KEYS AND SPANNERS.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the machine
before switching on.
1 1. DRUGS, ALCOHOL, MEDICA TION. Do not
operate machine while under the influence of
drugs, alcohol or any medication.
12. USE RECOMMENDED ACCESSORIES. The use
of improper accessories could be hazardous.
13. NEVER LEA VE MACHINE RUNNING
UNA TTENDED. Turn power OFF. Do not leave
the machine until it comes to a complete stop.
14. EARTH ALL MACHINES. If the machine is
equipped with three-pin plug, it should be plugged
into a three-pin electrical socket. Never remove
the earth pin.
15. AVOID DANGEROUS ENVIRONMENT . Don’t use
power machines in damp or wet locations or
expose them to rain. Keep your work area well
illuminated. DO NOT use in explosive atmosphere
(around paint, flammable liquids etc).
16. KEEP CHILDREN A WAY. All visitors should be
kept a safe distance from the work area,
especially whilst operating the unit.
17. MAINT AIN MACHINE IN TOP CONDITION. Keep
tools sharp and clean for the best and safest
performance. Follow maintenance instructions.
18. DON’T OVERREACH. Keep your proper footing
and balance at all times. For best footing wear
rubber soled footwear. Keep floor clear of oil, scrap
wood, etc.
19. WEAR PROPER APPAREL. Loose clothing or
jewellery may get caught in moving parts. Wear
protective hair covering to contain long hair .
20. MAKE WORKSHOP CHILDPROOF. Lock all
machines when not in use by removing the safety
keys if fited, and store in a safe location.
21. NEVER STAND ON THE MACHINE. Serious
injury could occur if the machine is tipped or if a
cutting tool is accidentally contacted. Do not store
materials above or near a machine, such that it is
necessary to stand on the machine to reach them.
22. HANDLE WITH EXTREME CARE Whenever
transporting or installing the machine, and always
use a lifting appliance wherever possible. Plan your
installation carefully , taking into accoount any lifting
appliances which may be required.
23. ALW A YS use in a well ventilated area. Remove
sawdust frequently, and clean sawdust out from
the interior of the machine to avoid producing a
potential fire hazard.
24. AVOID ACCIDENT AL ST AR TING . Ensure the
switch is OFF before plugging in to the mains.
25. BE AWARE that many accidents are caused by
carelessness due to familiarity. ALWAYS
concentrate on the job in hand, no matter how
trivial it may seem.
3
ADDITIONAL SAFETY RULES
ELECTRICAL INSTALLATION
FOR BANDSAWS
• Use a Push Stick or scrap of wood to do the
pushing and guiding, when sawing small pieces
which require the fingers to be close to the blade.
• Set the blade guide block assembly as close as
possible to the workpiece.
• Switch off the saw, and make sure the blade has
come to a complete stop before clearing sawdust
or off-cuts from the table.
• Keep the saw properly adjusted, paying particular
attention to the blade tension and tracking, and
position of the blade guides.
• Disconnect the saw from the mains supply before
removing the front cover.
• Make sure there are no nails or foreign objects in
the part of the workpiece to be sawn.
• Be extra cautious with very large or small, or
irregularly shaped workpieces.
• Set up the machine and make all adjustments with
the power OFF.
i.e. Tilting the table,
Adjusting the saw blade guard
Adjusting the saw blade guides
Adjusting the Blade tension
Adjusting the Blade tracking, etc.
• DO NOT operate the machine with the covers off.
They must all be in place and securely fastened
when performing any operation.
• When cutting large or oversize stock, always
ensure the material is supported at table height.
• Any adjustable component must be securely
locked in position to ensure it cannot vibrate free
during operation.
• When sawing curves, make relief cuts to allow
removal of scrap material. This will prevent undue
twisting or binding of the saw blade. Make the
relief cuts before starting the curved cut.
• When sawing, hold material firmly, and feed into
blade at a moderate speed.
• Be sure to use the correct blade size and type.
• DO NOT saw any material that does not have a
flat surface on which
to bear, unless a
suitable support is
used. Round or
tubular work has a
tendency to roll, and
causes the blade to
‘bite’.
Do not cut unless it is securely clamped or blocked.
• Ensure the bandsaw is permanently and securely
fixed in position before operating.
Connect the mains lead to a standard, 230 Volt (50Hz)
electrical supply through an approved 13 amp BS
1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE
EARTHED
IMPORTANT: The wires in the mains lead are
coloured in accordance with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance
may not correspond with the coloured markings
identifying terminals in your plug proceed as follows:
Connect GREEN & YELLOW coloured cord to
terminal marked with a letter “E” or Earth symbol
“ “ or coloured GREEN or GREEN & YELLOW .
Connect BROWN coloured cord to plug terminal
marked with a letter “L” or coloured RED.
Connect BLUE coloured cord to plug terminal
marked with a letter “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded
on to the electric cable (i.e. non-rewirable) please note:
1. The plug must be thrown away if it is cut from the
electric cable. There is a danger of electric shock
if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse
carrier, ensure that the correct replacement is
used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from
your local dealer or most electrical stockists.
5. The fuse in the plug must be replaced with one of
the same rating (13 amps) and this replacement
must be ASTA approved to BS1362.
Important: If a cable extension is needed, it is
essential to comply with the following data.
Voltage Extension length Cable Section
230v Up to 20m 2.5mm
230v From 20 to 50m 4mm
2
2
4
UNPACKING
PRINCIPAL PARTS
Unpack the shipping carton and lay out all the items
so that they may be clearly identified as follows:
1. Main Frame Assembly
2. Motor Assembly
3. Switch Box Assembly
4. (CBS12WC) Table Assembly c/w Trunnions
4 (CBS14WC) Table Assembly comprising:
1 Table
2 Trunnions
1 Trunnion base
5. Mitre Gauge Assembly
6. (CBS12WC) Rip Fence
6. (CBS14WC) Rip Fence Assembly
comprising:1 Rip Fence
1 Rip Fence Guide
1 Guide Mounting Plate
7. 1 Bag containing
Allen Key
Adjusting Knobs
Bolts, Screws, Nuts & Washers
Check to ensure that no damage was suffered in
transit, and that all parts are accounted for. You should
contact your CLARKE dealer immediately, should
there be any damage or deficiency
(Ref. Fig. 1)
A Blade T ension Adjuster Knob
B Blade Guard and Upper Guide Block
Securing Knob.
NOTE: This item is mounted on the back panel,
on model CBS12WC, as indicated by the
dotted line.
C Front Cover Securing Knobs
D Blade Guard
E Upper Blade Guide Block
F Switch Box
G Safety Switch
H Table Trunnion (fig. shows 12WC type)
I Table Tilt Adjuster Knob (fig. shows 12WC
type)
J Motor
K Rip Fence (fig. shows 12WC type)
L Mitre Gauge
M Dust Extraction Outlet
A
Fig. 1
G
F
FRONT
D
C
C
B
E
K
L
I
H
J
M
5
ASSEMBLY
Plan your installation. Ensure adequate floor space is
available, with good lighting and ventilation, and an
adequate electrical supply is close at hand.
Any protective coating on the Band Saw should be
removed using a cloth moistened with paraffin.
DO NOT use acetone, petrol or paint thinners.
If you have not purchased the optional floor stand,
ensure the bandsaw is securely mounted on a strong
stable worktop, and of sufficient height so that you do
not have to bend your back to perform normal operations. Tighten the mounting bolts snugly, but take care
NOT TO overtighten.
If you have purchased the stand, it should be assembled first. The main body of the machine is then located and bolted down to it before assembly of other
components.
A. THE STAND ASSEMBLY
1. Attach the braces to the legs as shown in fig. 2,
using the inside set of holes on each brace, (i.e.the
length will be at its shortest). Ensure a flat washer
is located next to each nut. Do not tighten the
nuts at this stage.
2. Attach the stand platform to the legs but do not
tighten the nuts. Similarly, a flat washer should
be located next to each nut.
3. Ensure the stand assembly is resting on even,
level ground, and rock it to ensure that no part is
under stress, before tightening all nuts. Check to
ensure that the overall shape of the stand is
symmetrical, and is completely stable when all
nuts are tight and the platform is level.
Fig. 2
3. Remove the nuts and washers from the motor
mounting studs.
4. Place the motor on to the studs, with the pulley
through the hole in the casing. DO NOT replace
the nuts or washers at this point.
5. Open the front cover by unscrewing the upper and
lower securing knobs.
IMPORTANT:
Take great care from this point to avoid any
contact with the saw blade. Remember that
carelessness can cause severe personal injury.
6. Behind the lower wheel, hangs a drive belt.
Carefully, so as to avoid
the saw blade and also not to trap
your fingers, arrange it so that it is
OFF the pulley, and around the
shaft ie. BEHIND the large pulley.
7. Fit the belt over the motor
pulley (lifting the motor with
pulley slightly,gives
adequate clearance).
8. Carefully fit the belt to the
larger lower wheel pulley.
Sufficient slack is provided
Casing
by moving the motor on its’
elongated mounting holes.
9. Replace the washers and
nuts on to the motor
mounting studs, and move
Lower
Wheel
the motor on its mountings
so that tension is applied to the belt.
Belt tension is correct when the belt can be moved
1/2” either side of the centre line, in the middle of
its run, using moderate thumb pressure.
Tighten the motor mounting nuts firmly.
B. THE MOTOR
1. Locate the motor pulley and
slide it on to the motor shaft
with the boss facing
inwards.
2. Using a straight edge, align
the face of the pulley
with the end of the motor
shaft, as shown in the
diagram, and lock it in this
position by tightening the
hex. socket screw.
Straight Edge
Motor
Pulley
Motor
C. THE TABLE
1. CBS12WC
The table is shipped with the trunnions, tapered pin
and table insert attached. Before installing, remove
the taper pin, loosen the hex. head screws securing
the trunnions to the under side of the table, and tap
out the table insert.
1. Raise the Upper Guide
Block and Blade Guard
assembly, and secure
it at the top of its’ travel
with knob B, fig.1.
2. Carefully guide the saw
blade through the table
slot from the front, as
shown in fig.4.
6
Fig. 4
3. With the blade located in the centre hole, line up
the slotted holes of the larger rear trunnion, with
the long and short table tubes, and at the same
time position the slotted hole in the front trunnion
into the other end of the long tube, as shown in
fig 5.
Ensure the ends of the tubes sit neatly in the
grooves on the inside of the slotted holes in each
trunnion.
Rear
Trunnion
Table Tilt
Adj. Knob
Fig. 5
Long Table
Tube
Front
Trunnion
Trunnion
Tension Bolt
2. CBS14WC
The table assembly comprises three main components, the table itself, a pair of trunnions, and the
trunnion base.
1. Bolt the trunnions to the underside of the table,
ensuring the two table securing bolts are in place
as shown in fig 6, and the trunnion with the scale
attached is bolted to the front table mounting, so
that the scale faces towards the front of the
table. Leave the bolts finger tight.
2. Secure the trunnion base to the main body with
the nuts and bolts provided, and tighten firmly.
Trunnion Base
Mtg Bolts
Trunnion Base
Table Stop
Screw
Fig. 6
Bolt trunnions
to table
Table securing
bolt
Table Tilt
Adj. Knob
Trunnion Mtg
Bolts
4. Thread the T runnion Tension Bolt in through the
front trunnion, with a flat washer up against the
trunnion, and a spring washer between the flat
washer and the bolt head.
With the bolt fully home and protruding through
the rear trunnion, attach a flat washer followed by
a spring washer, and finally the t able tilt adjuster
knob. i.e. the flat washer must be up against the
trunnion.
Do not tighten the adjuster knob at this stage.
5. Move the trunnions on their mountings away from
each other, to ensure there is a working clearance
between the trunnions and the table tubes, and
then tighten the trunnion mounting bolts.
IMPORTANT:The table should be capable of tilting
freely with the adjuster knob is loosened.
If it is tight and difficult to move, slacken off the trunnion
mounting bolts slightly and prise the trunnions apart
on their mountings, in the direction of the arrows in
fig. 5. Finally, re-tighten the mounting bolts.
NOTE: It helps, to ensure free movement of the table,
to apply grease to the trunnion slots during assembly.
6. A scale is provided on the larger (rear) trunnion,
with a pointer mounted on the casing to indicate
the degree of table tilt. Set the table so the pointer
is opposite the zero degres mark, (i.e. the table
is horizontal) and tighten the table tilt adjuster knob.
The table should be firm and stable, if there is any
movement when the adjuster knob is tightened,
the trunnion mounting bolts are loose.
7. Replace the Table Insert and the Taper Pin.
3. Attach the Rip Fence Guide Bar Mounting Plate
to the underside of the table with the screws
provided, and then attach the Rip Fence Guide
Bar to the Mounting Plate, (see fig.7).
4. Mount the table on the trunnion base, with the
table securing bolts protruding through the holes
in the trunnion mountings.
Screw on the table tilt adjusting knobs, and rock
the table, to bed the trunnions snugly on to their
mountings. When they move smoothly and
evenly , tighten the table tilt adjuster knobs, and
finally tighten the trunnion to table mounting bolts.
Slacken off the table tilt adjuster knobs once
again, and check to ensure the table moves
smoothly on its mountings.
Table Stop Screw
Table Tilt Adjuster Knob
Rip Fence
Guide Bar
Rip Fence
Guide Bar
Mounting Plate
The Rip Fence is slotted on to the guide bar, and
may be secured into place with the knob provided,
and the Mitre gauge when required, sits in the groove
in the table.
IMPORTANT: Before use, the table must be correctly
adjusted, and set to the horizontal position. Please
refer to ‘Table Adjustments’ on page 8.
7
Fig. 7
D. ELECTRICAL CONNECTIONS
1. Switch Box
On the left hand side of the frame, between the upper
and lower wheel covers, are two loosely fitted screws.
These are the mountings for the switch box.
Remove the screws and attach the switch box, with
the safety bar on the wheel cover sitting snugly against
the safety switch.
The safety switch operates when the wheel cover is
opened. The safety bar, mounted on the wheel cover,
pushes the switch into the OFF position, thereby
preventing the machine from operating.
You will notice that the Safety Bar and Switch Box
have elongated mounting holes. These allow the
assembly to be adjusted so that the switch operates
immediately the door is opened.
2. The Motor
Two cables extend from the switch box. One cable
carries a 13 amp BS 1360 plug, the other, shorter
cable is now connected to the motor, as follows:
2.1 Remove the motor connector box cover plate.
2.2 Remove the gland securing nut from the end
of the cable, (leaving the gland ON the cable),
and thread the cable through the hole in the motor
connector box. Replace the gland securing nut
on the cable, once the cable is through the hole,
and secure it, loosely for the time being, so that
the cable is not held.
2.3 Connect the YELLOW/GREEN wire to the
EARTH terminal, which is attached to the
casing.
2.4 The other two wires are connected to the other
two terminals on the terminal block.
2.5 Ensuring all wires are firmly secured, pull any
excessive cable that may be inside the box, back
out through the cable inlet. Ensure there is a little
slack in the cable and the wires are NOT taught,
before tightening the gland securing nut and
replacing the connector box cover .
2.6 Attach the cable, (between the switch box and
motor), to the main frame, with the cable clips
provided.
Your Band Saw is now fully assembled, but
before use, it is MOST IMPORTANT that the
following adjustments are made. It is equally
important that these adjustments are
constantly checked and maintained.
ADJUSTMENTS
A.BLADE ALIGNMENT AND TENSION
Blade tension is effected by raising or lowering the
upper wheel, by means of the Blade Tension Adjuster
Knob (A, fig. 1) The upper wheel is mounted on a
spring loaded trunnion, and tension is therefore a
matter of ‘feel’.
Additionally, the upper wheel can be adjusted so that
it is correctly aligned with the lower wheel, and to
ensure the blade will run centrally about both wheels.
This adjustment is effected by turning the Alignment
Knob, shown in fig. 8.
Screwing the knob ‘in’ (clockwise), will cause the upper
wheel to tilt inwards at the top slightly, which in turn
causes the blade to run on the outside of the wheel.
Screwing the Knob anticlockwise, has the opposite
effect.
The Upper wheel carries a rubber tyre which has a
convex outer surface. It is important therefore to
ensure the blade runs exactly in the centre of the tyre.
Blade
Tension
Fig. 8
The sequence of adjustment is as follows:
1. Apply tension to the blade by screwing the tension
adjuster knob clockwise until the blade feels firm
on its’ run between the two wheels.
2. Turn the upper wheel clockwise, by hand, and
observe the reaction of the blade, and its position
on the tyre of the upper wheel
3. If the blade begins to move towards the front edge
of the tyre, (i.e. towards you as you look at it),
slowly turn the alignment screw anticlockwise,
causing the upper wheel to tilt outwards at the top,
thereby causing the blade to move further towards
the back edge of the tyre. Conversly, if the blade
tends to run towards the back edge of the tyre,
turn the alignment knob clockwise, moving the
upper wheel inwards at the top, thereby causing
the blade tomove towards the front edge of the
tyre.
Adj. Knob
Wheel
Alignment
Knob
8
Adjust carefully so that the blade runs smoothly
along the middle of the tyre, and lock the alignment
knob in place with the locknut on its threaded shaft.
(see fig. 9)
Adjuster Knob
Fig. 9
Locknut
This bearing should be set 1/64” (0.04mm) behind
the blade, and is adjusted by slackening the grub
screw (E), positioning the bearing accordingly, and
re-tightening the grub screw using the Allen key
provided.
Fig 10
D
E
4. Before closing the door on the CBS14WC , ensure
the wire brush which is adjacent to the lower wheel,
is adjusted so that it lightly brushes the edge of the
wheel. This brush removes any saw dust from the
edge of the wheel, thereby preventing the blade from
being forced off course.
B. BLADE GUIDE ADJUSTMENT.
NOTES:
In order to obtain satisfactory results, it is important
that the Blade Guide Adjustments are properly
maintained at all times. Before carrying out these
adjustments, the blade must be correctly tensioned,
and tracking properly, as described above.
When assembling the machine initially, it is advantageous to carry out the blade guide adjustments, prior
to assembling the table, as the blade guides are far
more accessible at this stage.The procedure is as
follows:
1. Upper Blade Guide (Ref Fig. 10)
NOTE: The Guide Block Bracket (G), carries the Blade
Guide Bearings (A). These bearings provide side
support for the blade, and should run neatly on the
sides of the blade (as shown in fig 10), but not so far
forward as to come into contact with the blades’ teeth.
This adjustment must be the first to be checked. The
sequence of adjustment is as follows:
1.1 Lower the Upper Guide Block and Blade Guard
Assembly to its lowest position and check the
position of the Blade Guide Bearings as described
above. Slacken off the screw (F) if necesary,
allowing the guide block to move in or out as
required. Re-tighten the securing screw.
1.2 Slacken off the two screws (C), securing the Guide
Blocks (B), to the Guide Block Bracket (G), and
adjust each Blade Guide Bearing in turn so that
they lightly touch the sides of the blade.
Secure firmly in this position by re-tightening the
screws (C).
1.3 The Blade Guide Bearing (D), prevents the blade
from being pushed backwards, and protects it
from tooth damage.
F
A
B
D
G
A
B
C
B
C
G
E
F
2. Lower Blade Guides (Ref Fig 11)
2.1 Slacken off the grub screw (K), which secures
the Lower Guide Block (M), and move the Lower
Guide Block so that the bearings run neatly
alongside the blade, but not so far forward as to
come in contact with the blades teeth, as shown
in fig. 1 1.
Fig.11
D
A
L
2.2 The Lower Guide bearings (A) should lightly touch
the sides of blade. Slacken off the securing screws
(L), and move each bearing in turn so that it just
touches the side of the blade. Re-tighten securing
screws (L)
9
H
K
M
A
2.3 Slacken the grub screw (H), which secures the
shaft carrying The Blade Guide Bearing (D), and
adjust the position of the bearing so that it is1/64”
behind the blade (as shown in fig. 10).
Re-tighten the grub screw , using the Allen key
provided
C. TABLE ADJUSTMENTS
For all normal sawing operations, it is important to
ensure that the table is set at 90O to the blade. This is
checked by sliding an engineers square on the table,
up to the blade (with the blade correctly tensioned),
and carrying out a visual inspection.
If necessary slacken off the table tilt adjuster knobs,
and move the table until you are satisfied it is square
with blade, then re-tighten the table tilt adjuster knobs.
In the case of the CBS14WC, it may be necessary to
slacken off the lock nut, and screw ‘in’ the table stop
screw (see fig.6 & 7, page 7), in order for the table to
come square.
With the table tilt adjuster knobs tight, check to ensure
the pointer beneath the table, is correctly set to zero
on the scale on the side of the trunnion. If necessary,
slacken the pointer securing screw, and re-set the
pointer to zero.
The CBS14WC also requires the table stop to be
screwed ‘out’ until it comes into contact with the table.
It is then locked in place with the lock nut. This facility
allows the table to be moved quickly and accurately
to horizontal when the machine has been used for
cutting mitres etc. If a reverse mitre is required, (up
O
), it will be necessary to slacken the table stop
to 15
screw lock nut, and screw the stop screw ‘in’ by the
required amount to achieve your reverse mitre.
BLADE RENEWAL
1. Disconnect the mains cable from the supply.
2. Slacken off blade tension using the adjuster knob
on top of the machine.
3. Raise the upper blade guard and guide block to
the top of its travel, and secure in position.
4. Remove the Table Insert and Taper pin.
5. Open the Wheel Cover, and ease the blade of f
the upper and lower wheels, taking care that the
blade does not ‘spring’ as this could cause serious
injury . It is advisable to wear proper clothing,
i.e. long sleeves and goggles.
6. Replace the new blade over the lower wheel first,
then easing it over the upper wheel, ensuring the
teeth point down towards the table.
7. Carry out all adjustments. i.e. Upper Wheel
alignment and Blade Guide Bearings, as described
on pages 8 and 9.
8. When changing a blade on the 14WC, check to
ensure the wire brush inside the lower wheel
housing, which keeps the lower wheel rim free from
sawdust etc., ensuring the saw blade maintains a
true path on the wheel, is brushing lightly against
the rim of the wheel. Adjust as necessary.
DUST EXTRACTION
A dust extraction outlet is provided which may be
connected to a vacuum cleaner or a dust extraction
machine such as the CLARKE CDE35, as and
when the need arises.
Please see your CLARKE dealer for details.
D. MICRO SWITCH ADJUSTMENTS
It is essential to ensure the operating lever of the micro
switch is correctly adjusted to ensure it trips the switch
immediately the door is opened. It must not be
possible, under any circumstances, for the machine
to operate when the door is open.
The operating lever mounting holes are elongated,
as are the mounting holes of the switch box. This
allows the lever and switch box to be adjusted
independantly and/or together, to obtain the best
possible action, so that the switch is operated
immediately the door is opened. It may take one or
two attempts to obtain satisfactory alignment.
E. UPPER AND LOWER WHEEL
BEARINGS
If it becomes necessary at some stage to disassemble the machine completely, the upper and
lower wheel bearing blocks must be adjusted to
ensure the wheels are in perfect alignment. This
operation should only be carried out by a qualified
technician, and you should contact your CLARKE
dealer for advice.
MAINTENANCE
After use
1. Accumulated dust and chips should be removed
from inside the bandsaw. Open the front cover
and use a brush or vacuum cleaner at the end of
every work session.
2. AL WA YS Lower the Blade Guide Block and Guard
Assembly to its lowest position.
3. ALWAYS slacken off blade tension.
Periodically
1. Apply a coat of wax paste to the table surface which
will allow the wood stock to glide across it smoothly
and effortlessly.
2. Inspect electric cables to ensure they are not
cracked or damaged in any way. Damaged cables
should be renewed immediately .
3. Inspect the blade for damaged teeth. If any are
broken, the blade should be renewed.
10
BLADE GUIDES
Blade guides should be inspected regularly for wear
or chipping. When replacing guides replace all guides
at the same time, both upper and lower.
BEARINGS
All bearings used in the construction of your bandsaw
and its motor are sealed and lubricated for life.
TIPS ON USING YOUR
BANDSAW
For all cutting operations, the upper guide block and
blade guard assembly should be adjusted to be just
clear of the work being cut. Not only does this provide
the best safety for the operator, but it also brings the
blade guides closer to the work giving more accurate
results and easier control.
Use both hands to feed the workpiece in to the blade.
The work must be held flat on the table at all times to
prevent binding of the blade. Use a steady even
pressure just sufficient to keep the blade cutting.
Always use a rip fence or mitre guide where possible
to eliminate any sideways slip of the work. This is
most important when the table is tilted to an angle.
Always plan your work ahead. The tradesmans’ rule
is “measure twice, cut once”. It is best to finish a cut in
one continuous operation, but frequent backtracking
may be necessary.
Turn off the motor and allow the blade to come to a
complete stop before backing the blade out of the cut.
Remember that the blade removes material during
the cut. This gap created by the blade is called the
‘kerf’, and must be allowed for when cutting to exact
sizes. Plan your cut so that the kerf is the scrap side
of the lines you wish to cut. If necessary, allow a little
more for finish sanding.
RIP SAWING
This term refers to the cutting of the timber with the
grain, rather than at a right angles to the grain. You
can rip wood freehand to a previously drawn line, but
best results are obtained by using the rip fence. If the
table is set at a level angle, set the rip fence to the left
hand side of the blade, allowing you to use your right
hand to hold the work firmly against the fence.
CROSS CUTTING
This term refers to cutting timber at right angles to the
grain. This type of cut can also be made freehand, but
the mitre guide is used to ensure accurate results.
The mitre guide can be adjusted to a 45° angle to
produce mitre cuts, or with the table tilted as well compound mitre cuts. Make sure the work is held
firmly against the table and against the face of the
mitre guide. Be careful to keep your fingers away from
the blade, particularly at the end of the cut.
FREEHAND SAWING
The ease with which many different and varied
shapes can be cut is one of the most important
features of the bandsaw. Select a blade suitable for
cutting the smallest radius in the work you have
planned. See your CLARKE dealer for replacement
or alternative blades.
When freehand cutting, always feed the work slowly
so that the blade can follow the line you wish to saw.
Make sure not to drag the work off line, forcing the
blade sideways, or twisting it.
In many cases, it is helpful to rough cut about 6mm
away from the line. For difficult curves which may be
too tight for the blade, make relief cuts onto the face
of the curve so that these scraps will fall as the final
radius is sawn.
CONSUMABLES
A range of bandsaw blades, is available for your
Bandsaw to help you get maximum use from your
machine.
Consumables are obtainable from your CLARKE
Dealer. If you have any difficulty in obtaining them,
please contact the CLARKE Customer Service
Department.
TROUBLE SHOOTING
BREAKING BLADES
The breaking of blades is a common problem with
band saws, and the following are some of the causes
associated with this problem.
1. Faulty alignment
2. Blade guides incorrectly adjusted.
3. Feeding the work too fast.
4. Forcing or twisting the blade around a tight radius.
5. Blade too tight.
6. Dull teeth.
7. Blade is badly welded or brazed.
8. Blade left running when not in use.
REMEMBER
ALWAYS disconnect your bandsaw from the
power supply when troubleshooting, or
carrying out adjustments or maintenance.
11
PARTS LIST & DIAGRAM
FLOOR STAND (Optional)
1 Stand Top FMEBS14S01
2 Screw 3/8” FMEBS14S02
3 Leg FMEBS14S03
4 Brace - Side FMEBS14S04
5 Brace Front and Rear FMEBS14S05
6 Bolt Cap Hd. Sq. Shoulder FMEBS14S06
7 Hex. Nut 5/16” FMEBS14S07
8 Washer FMEBS14S08
9 Hex. Nut 14” FMEBS14S10
10 Foot - Rubber Pad FMEBS14S11
11 Screw FMEBS14S12
FLOOR STAND SPECIFICATIONS
Part No. 6460075
Dimensions 710 x 540 x 550mm
Weight 13 kg
SPECIFICATIONS
CBS12WC CBS14WC
Motor ............................................... 230V 509Hz 1Ph ................. 230V 509Hz 1Ph
Power Rating......................... 1/2 HP ................................. 1HP
Speed .................................... 1420 RPM ........................... 1420 PRM
Capacitor ............................... 16 uF 350V.......................... 100uF 250V
Current Rating ....................... 3.5 Amps ............................. 5.5 Amps
Blade Speed...................................... 660 M/min ........................... 700 M/min
Blade Length ..................................... 2300 mm ............................. 2500 mm
Cutting Capacity................................ 305 x 155 mm ..................... 340 x 190 mm
Table Size ......................................... 305 x305 mm ...................... 380 x 380 mm
O
Table Tilt............................................ 45
Dimensions........................................ 610 x 480 x 1080 mm ......... 690 x 520 x 1210 mm
right - 15O left................ 45O right - 15O left
Weight net/gross............................... 51 kg ................................... 81.5 kg
For Spare Parts and Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS - 0181 558 6696 SERVICE - 0181 556 4443
PARTS & SERVICE FAX - 0181 558 3622
12
PARTS LIST
No. Description Part No.
CBS12WC
No. Description Part No.
1 Frame FMEBS12S001
2 Base FMEBS12S002
3 Upper Wheel Box FMEBS12S003
4 Lower Wheel Box FMEBS12S004
5 Strengthener FMEBS12S005
6 Frame FMEBS12S006
7 Lower Steel Pin FMEBS12S007
8 Table Support Tube FMEBS12S008
9 Pin FMEBS12S009
10 Wheel Cover FMEBS12S010
12 Upper Steel Pin FMEBS12S012
13 Bottom Switch Plate FMEBS12S013
14 Guide Bar FMEBS12S014
15 Pin FMEBS12S015
16 Guide Bar Holder FMEBS12S016
17 Blade Guard FMEBS12S017
18 Steel Ball FMEBS12S018
19 Spring FMEBS12S019
20 Screw FMEBS12S020
21 Clamping Plate FMEBS12S021
22 Washer FMEBS12S022
23 Screw FMEBS12S023
24 Bearing Guide Rod FMEBS12S024
25 Bearing FMEBS12S025
26 Retaining Ring FMEBS12S026
27 Blade Guide Holder FMEBS12S027
28 Screw 3/16x1/2 FMEBS12S028
29 Pin FMEBS12S029
30 Guide Block FMEBS12S030
31 Hex. Nut FMEBS12S031
32 Upper Wheel Shaft FMEBS12S032
33 Bearing FMEBS12S033
34 Retaining Ring FMEBS12S034
35 Tyre FMEBS12S035
36 Upper Wheel FMEBS12S036
37 Upper Wheel Hinge FMEBS12S037
38 Support Bracket FMEBS12S038
39 Spring FMEBS12S039
40 Adjusting Nut FMEBS12S040
41 Spring pin FMEBS12S041
42 Guide Post Bracket FMEBS12S042
43 Tension Screw FMEBS12S043
44 Washer FMEBS12S044
45 Nut FMEBS12S045
46 Tilt Screw FMEBS12S046
47 Washer FMEBS12S047
48 Nut FMEBS12S048
49 Screw FMEBS12S049
50 Screw FMEBS12S050
51 Washer FMEBS12S051
52 Set Screw FMEBS12S052
53 Switch FMEBS12S053
54 Washer FMEBS12S054
55 Screw FMEBS12S055
56 Washer FMEBS12S056
57 Set Screw FMEBS12S057
58 Nut FMEBS12S058
59 Washer FMEBS12S059
60 Pin FMEBS12S060
61 Screw FMEBS12S061
62 Screw FMEBS12S062
63 Pointer FMEBS12S063
64 Dust Outlet FMEBS12S064
65 Screw FMEBS12S065
66 Motor FMEBS12S066
67 Pulley FMEBS12S067
68 Screw FMEBS12S068
69 Washer FMEBS12S069
70 Bearing Bracket FMEBS12S070
71 Washer FMEBS12S071
72 Screw FMEBS12S072
73 Hex. Screw FMEBS12S073
74 Hex. Screw FMEBS12S074
75 Washer FMEBS12S075
76 Retaining Ring FMEBS12S076
77 Bearing FMEBS12S077
79 Lower Wheel Shaft FMEBS12S079
80 Key FMEBS12S080
81 Lower Wheel FMEBS12S081
82 Wheel Protector FMEBS12S082
83 Driven Pulley FMEBS12S083
84 Strengthener FMEBS12S084
85 Saw Blade FMEBS12S085
87 Knob FMEBS12S087
88 Table FMEBS12S088
89 Rear Trunnion FMEBS12S089
90 Front Trunnion FMEBS12S090
91 Washer FMEBS12S091
92 Screw FMEBS12S092
93 Washer FMEBS12S092
94 Screw FMEBS12S094
95 Washer FMEBS12S095
96 Ring FMEBS12S096
97 Safety Bar FMEBS12S097
98 Power Cable FMEBS12S098
99 Washer FMEBS12S099
100 Cable Clip FMEBS12S100
101 Taper Pin FMEBS12S101
102 Screw FMEBS12S102
103 Screw FMEBS12S103
104 Washer FMEBS12S104
105 Trunnion Tension Bolt FMEBS12S105
106 Stud FMEBS12S106
107 Screw FMEBS12S107
108 Grommet FMEBS12S108
109 Motor Cable FMEBS12S109
110 Key 5x5x23mm FMEBS12S110
111 Screw 6x10mm FMEBS12S111
112 Screw 5/16x1” FMEBS12S112
113 Blade Protector FMEBS12S113
114 Screw 5/16x3/8” FMEBS12S114
115 Switch Protector FMEBS12S115
116 Table Insert FMEBS12S116
117 Screw 4x10mm FMEBS12S117
118 Stud 5/16x2” FMEBS12S118
119 Screw 5/16” FMEBS12S119
- Mitre Gauge Assy. FMEBS12S120
- Rip Fence Assy FMEBS12S121
13
PARTS DIAGRAM
CBS12WC
14
PARTS LIST
CBS14WC
No. Description Part No.
1 Left Bracket Upper Housing. FMEBS14P01
2 Right Bracket FMEBS14P02
3 Bracket Upper Mount FMEBS14P03
4 Bracket Upper Wheel FMEBS14P04
5 Pivot Pin FMEBS14P05
6 Spring FMEBS14P06
7 Square Nut FMEBS14P07
8 Angle Bracket FMEBS14P08
9 Upper Wheel Shaft FMEBS14P09
10 Upper Wheel FMEBS14P10
11 Bearing FMEBS14P11
12 Retaining Ring FMEBS14P12
13 Hex. Nut FMEBS14P13
14 Tyre FMEBS14P14
15 Lower Mtg Bracket FMEBS14P15
16 Retaining Ring FMEBS14P16
17 Lower Wheel Shaft FMEBS14P17
18 Key FMEBS14P18
19 Driven Pulley FMEBS14P19
20 Lower Wheel FMEBS14P20
21 Washer 5/16” FMEBS14P21
22 Screw Hex. Head 5/16x3/4” FMEBS14P22
23 Screw Hex Head 1/4x3/4” FMEBS14P23
24 Trunnion FMEBS14P24
25 Screw Hex Head 5/16x1-1/4” FMEBS14P25
26 Lower Guide Bracket FMEBS14P26
27 Bearing Guide Rod FMEBS14P27
28 Ball Bearing FMEBS14P28
29 Retaining Ring FMEBS14P29
30 Bearing Guide Rod FMEBS14P30
31 Hex. Nut 1/4” FMEBS14P31
32 Lower Blade Guide Holder FMEBS14P32
33 Hex. Head Screw 1/4” FMEBS14P33
34 Scale FMEBS14P34
35 Trunnion Base FMEBS14P35
36 Table Tilt Adjuster Knob FMEBS14P36
37 TableLocking Screw FMEBS14P37
38 Hex. Head Screw 1/4x3/4” FMEBS14P38
39 Table FMEBS14P39
40 Washer 1/4” FMEBS14P40
41 Blade Guard FMEBS14P41
42 Guide Bar Holder FMEBS14P42
43 Guide Bar FMEBS14P43
44 Spring Pin FMEBS14P44
45 Clamping Plate FMEBS14P45
46 Set Screw 1/4x1/2” FMEBS14P46
47 Washer 1/4” FMEBS14P47
48 Hex Head Screw 1/4x1/2” FMEBS14P48
49 Upper Blade Guide Holder FMEBS14P49
50 Upper Bearing Mount Block FMEBS14P50
51 Retaining Washer 3/8” FMEBS14P51
52 Hex. Head Screw 5/16” FMEBS14P52
53 Pin 3x10mm FMEBS14P53
54 Bearing FMEBS14P54
55 Saw Blade 102x1/2” FMEBS14P55
56 Spring Pin 3x30mm FMEBS14P56
57 Tapered Pin FMEBS14P57
58 Table Insert FMEBS14P58
59 Ball Bearing FMEBS14P59
60 Steel Ball 5/16” dia FMEBS14P60
No. Description Part No.
61 Spring 8mmx18 FMEBS14P61
62 Set Screw 3/8x3/8” FMEBS14P62
63 Rod Lower Bearing Guide FMEBS14P63
64 Trunnion Clamp Shoe FMEBS14P64
65 Screw FMEBS14P65
66 Screw FMEBS14P66
67 Ring FMEBS14P67
68 Rod Lower Bearing Guide FMEBS14P68
69 Pin FMEBS14P69
70 Screw Hex 5/16x3” FMEBS14P70
71 Nut Hex 5/16” FMEBS14P71
72 Pointer FMEBS14P72
73 Screw 3/16x1/4” FMEBS14P73
74 Rip Fence FMEBS14P74
75 Rip Fence Guide Plate FMEBS14P75
76 Rip Fence Guide FMEBS14P76
77 Rip Fence Knob FMEBS14P77
78 Screw FMEBS14P78
79 Mitre Gauge complete FMEBS14P79
80 Knob FMEBS14P80
81 Switch Button Protector FMEBS14P81
82 Hex. Nut 1/4”x1/2” FMEBS14P82
83 Switch Push Button FMEBS14P83
84 Screw Lock Knob 5/16x1” FMEBS14P84
85 Screw Tension 3/8” FMEBS14P85
86 Washer 1/4” FMEBS14P86
87 Screw Hex. 1/4x3/4” FMEBS14P87
88 Screw Tilt 5/16x1-7/8” FMEBS14P88
89 Hex. Screw 5/16x1-1/4” FMEBS14P89
90 Adjusting Screw 5/16x1/2” FMEBS14P90
91 Lower Bearing Housing FMEBS14P91
92 Screw Round Head 1/4x1/2” FMEBS14P92
93 Dust Outlet FMEBS14P93
94 Motor 1 HP FMEBS14P94
95 Screw Hex 5/16x3/8” FMEBS14P95
96 Pulley 2-1/2” FMEBS14P96
97 Key 5x5x40mm FMEBS14P97
98 Door Upper Wheel FMEBS14P98
99 Lock Knob Screw 1/4” FMEBS14P99
100 Set Screw M6x1x6 FMEBS14P100
101 V-Belt FMEBS14P101
102 Nut Hex 5/16” FMEBS14P102
103 Washer 5/16 FMEBS14P103
104 Nut Hex 1/4” FMEBS14P104
105 Power Cable FMEBS14P105
106 Copper Brush FMEBS14P106
107 Support Plate FMEBS14P107
108 Screw FMEBS14P108
109 Gland FMEBS14P119
110 Screw hex 1/4x5/8” FMEBS14P110
111 Screw Rd. Head 3/16x3/8” FMEBS14P111
112 Bearing Guard FMEBS14P112
113 Screw FMEBS14P113
114 Switch Plate FMEBS14P114
115 Screw FMEBS14P115
116 Screw FMEBS14P116
117 Switch Lever FMEBS14P117
118 Pin FMEBS14P118
119 Screw 5/16x3” FMEBS14P119
120 Base and Frame FMEBS14P120
15
PARTS DIAGRAM
CBS14WC
16
PARTS DIAGRAM
CBS14WC
17
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