Clarke CBB 200, 6500490 User guide

BUFFER/POLISHER

MODEL NO: CBB200

PART NO: 6500490

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS DL10/22 REV 3

INTRODUCTION

Thank you for purchasing this CLARKE buffer/polisher.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

SPECIFICATIONS

CBB200

Motor Power 370W

Fuse Rating 5 Amp

Rated Voltage / Frequency 230V / 50Hz

Shaft Diameter 16 mm

No Load Speed 2850 rpm

Wheel Diameter 200 mm

Dimensions 195 x 460 x 235 mm

Weight 9.95 kg

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission. This guarantee does
not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste but according to the laws governing Waste Electrical and
Electronic Equipment (WEEE) at a recognised disposal facility.

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POWER TOOL SAFETY WARNINGS

WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use adapter plugs with earthed (grounded) power tools. Unmodified

plugs and matching outlets will reduce the risk of electric shock.

2. DO NOT expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.

3. DO NOT abuse the power cable. Never use it for carrying, pulling or

unplugging the power tool. Keep the power cable away from heat, oil,
sharp edges or moving parts. Damaged or entangled cables increase the

risk of electric shock.

4. When operating a power tool outdoors, use an extension cable suitable for
outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock.

5. If operating the power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or

under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.

2. Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.

3. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging
in power tools that have the switch on invites accidents.

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4. Remove any wrench before turning the power tool on. A wrench left
attached to a rotating part may result in personal injury.

5. DO NOT overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.

POWER TOOL USE AND CARE

1. DO NOT force the power tool. Use the correct accessories for your
application. The correct power tool will do the job better and safer at the
rate which it was designed.

2. DO NOT use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.

3. Disconnect the plug from the power source before changing accessories, or
storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.

4. Store idle tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate it. Power tools
are dangerous in the hands of untrained users.

5. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.

6. Use the power tool and accessories in accordance with these instructions

and in the manner intended, taking into account the working conditions and
the work to be performed. Use of the power tool for operations different from

intended could result in a hazardous situation.

7. The performance of this tool may vary, depending upon variations in line
voltage. Extension cable usage may also affect performance.

SERVICING

1. Have your power tool serviced by qualified service personnel using only
identical replacement parts. This will ensure that the safety of the power tool

is maintained

.

BUFFER/POLISHER SPECIFIC WARNINGS

1. DO NOT get the buffer/polisher wet or use in damp or wet locations.

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2. DO NOT switch the buffer/polisher on whilst the wheel is in contact with the
workpiece.

3. Avoid polishing dissimilar metals with the same buffing wheel; galvanic
corrosion may occur.

4. DO NOT touch the workpiece immediately after polishing as it may be very
hot.

5. DO NOT touch the buffing wheel whilst operating or whilst plugged into the
mains power.

6. DO NOT leave the buffer/polisher running unattended.

7. DO NOT operate the buffer/polisher when you are tired or under the
influence of alcohol, drugs or intoxicating medication.

8. When not in use, switch the buffer/polisher off and remove the plug from the
power supply.

SAFETY SYMBOLS

Read the manual
and safety
instructions before
use

Ear protection
should be worn

HAZARD, Motor
gets hot

Eye protection
should be worn

Dust mask should be
worn

The above symbols may appear on the machine.

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

make sure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

the cable is firmly held by the clamp

Yellow)

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY
BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY.

This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug,
for connection to a standard, domestic electrical supply. Should the plug
need changing, make sure that a plug of identical specification is used.

WARNING: THE WIRES IN THE CABLE ARE COLOURED AS FOLLOWS:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

If the colours of the wires in the power cable do not correspond with the
markings on the terminals of your plug, proceed as follows.

•Connect the blue wire
to the terminal which
is marked N.

•Connect the brown
wire to the terminal
which is marked L.

•Connect the yellow
and green wire to the
terminal which is

marked E or .

• See the specification
table for the correct
fuse size.

AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING
CURRENT OF LESS THAN 30MA MUST BE USED.

If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.

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ASSEMBLY

MOUNTING THE MACHINE

1. Bolt the buffer/polisher to a
workbench using the
securing holes shown.

• Check that all assembly
nuts and bolts are secure
before turning the
machine on.

•DO NOT block the
ventilation paths through
the base.

FITTING BUFFING/POLISHING PADS

1. Place the spacer over the shaft.

2. Place the polishing mop between the washers and secure with the retaining
nut, hand tight.

• The shaft threaded ends are handed LH and RH.

3. Tighten the nuts enough to grip without crushing the buffing/polishing pad.

NOTE: Wheel rotation, in use, will tighten the retaining nut.

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USING YOUR BUFFER/POLISHER

WARNING: BEFORE COMMENCING WORK, ENSURE YOU HAVE READ AND
UNDERSTOOD ALL OF THE SAFETY INSTRUCTIONS

1. Plug the buffer/polisher into the mains power supply.

2. Switch the buffer/polisher on

3. Slowly bring the workpiece into
contact with the polishing mop.

• See the image on the right to
determine the safest and best
position for contact with the
wheel.

• DO NOT contact the wheel
outside of the quadrant.

4. After use, unplug the buffer/polisher from the mains power supply, and
clean the machine ready for next use.

MAINTENANCE

WARNING: MAKE SURE THAT THE BUFFER/POLISHER IS UNPLUGGED FROM
THE MAINS POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE.

1. Regularly inspect the buffing/polishing pad. Replace when worn.

2. Keep the buffer/polisher clean and dry. DO NOT use abrasives.

3. The motor and bearing are sealed units and require no maintenance.

CLEANING & STORAGE

1. Clean the exterior the machine if required using a mild detergent or mild
solvent.

2. Never immerse the buffer/polisher in water.

3. Keep any cooling vents in the buffer/polisher free of debris.

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REPLACEMENT POLISHING MOPS

TYPE PART

NUMBER

200 mm REPLACEMENT POLISHING MOP OPEN 6500495

STITCHED 6500496

COMPONENT PARTS

1 Nut M16(Left-hand tread) 18 Cable gland

2 Retaining disc 19 Switch

3 Less thread buffing wheel 20 Philips screw M5x8

4 Spacer bush 21 Switch board

5Nut M5 22Base

6End cap 23Nut M8

7 Corrugated retainer 24 Capacitor bracket

8 Bearing 6203 25 Capacitor

9 Power cable & plug 26 Philips screw & washer M6x20

10 Strain relief 27 Base plate

11 Multi-wire cloth buffing wheel 28 Rubber foot

12 Rotor 29 Philips screw & washer M4x12

13 Nut M16 30 Cable clip baseplate

14 Stator 31 Philips screw M6 x 16

15 Philips screw & washer M5x200 32 Strain relief baseplate

16 Ext tooth lock washer 33 Strain relief plate

17 Philips screw & washer M4x8

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COMPONENT PARTS

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DECLARATION OF CONFORMITY

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