Clarke CAT113 Assembly & Instruction Manual

ASSEMBLY & INSTRUCTION

MANUAL

LS0309

CUT OFF TOOL

MODEL: CAT1 13

Part No: 3120135

2

INTRODUCTION

Thank you for purchasing this CLARKE product

Before attempting to use the product, it is essential that you read this manual
thoroughly and carefully follow all instructions given. In doing so you will
ensure the safety of yourself and that of others around you, and you can also
look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools,
accessories and packaging should be sorted, taken to a recycling
centre and disposed of appropriately.

PARTS & SERVICE

For parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: [phone]

PARTS & SERVICE FAX: [phone]

or e-mail as follows:

PARTS: [e-mail]

SERVICE: [e-mail]

3

SAFETY PRECAUTIONS

WORK ENVIRONMENT

• Keep the work area clean and tidy.

• Dress appropriately - Do not wear loose clothing or jewellery.

• Tie long hair out of the way.

• Do not operate the cut off tool where there are flammable liquids or gases.

• Keep the air supply hose away from heat, oil and sharp edges.

• Do not fit the cut off tool to any stand or clamping device.

USE

• Stay alert and use common sense - Do not operate the cut off tool when
you are tired or under the influence of alcohol, drugs or medication.

• Always wear eye protectors when using the cut off tool - Eye protectors
must provide protection from flying particles from the front and the side.

• Always wear ear protectors when using the cut off tool.

• Do not overreach - Keep proper footing and balance at all times.

• Never use any type of bottled gas as a source of power for the cut off tool.

• Do not connect the air supply hose with your finger on the trigger.

• Do not exceed the maximum recommended pressure for the cut off tool:
90 psi / 6.2 bar.

• Check hoses for leaks or worn condition before use, and ensure that all
connections are secure.

• Do not use the cut off tool for any other purpose than described in this
book.

• Do not carry out any alterations or modifications to the cut off tool.

• Never use the cut off tool if it is defective or operating abnormally.

• The cut off tool should be serviced at regular intervals by qualified service
personnel.

• Avoid damaging the cut off tool for example by applying excessive force
of any kind.

• Alway keep the cut off tool in good condition.

4

• Always disconnect from the air supply when:

a) Performing any maintenance

b) The cut off tool is not in use.

c) The cut off tool will be left unattended.

d) Moving to another work area.

e) Passing the cut off tool to another person.

• Quick change couplings should not be located at the tool. They add
weight and could fail due to vibration.

• DO NOT force or misuse the tool. It will do a better and safer job at the rate
for which it was designed.

• DO NOT remove any labels. Damaged labels should be replaced.

• This tool vibrates with use. Vibration may be harmful to your hands or arms.
Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek
medical advice before resuming use.

TRANSPORTATION

• Never carry the cut off tool by the air supply hose.

• Never carry the cut off tool with your finger on the trigger.

STORAGE

• When not in use the cut off tool must be disconnected from the air supply
and stored in a dry place out of the reach of children (preferably in a
locked cabinet).

• Avoid storing the cut off tool in environments where the temperature is
below 0

o

C.

SAFETY PRECAUTIONS

5

AIR SUPPLY

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE THOROUGHLY FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE
USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY.

The recommended
procedure to connect this
tool to an air supply, is
shown on the right.

We recommend that an
automatic in-line filter­regulator-lubricator is used.

• It will keep the tool in
good condition. The in-line
lubricator should be regularly
checked and filled with air tool oil adjusted to 2 drops per minute.

AIR SUPPLY SAFETY

1. Ensure the trigger is in the OFF position before connecting to the air supply.

2. You will require an air pressure of 90 psi, with an air flow of at least 4 CFM.

WARNING! ENSURE THE AIR SUPPLY IS CLEAN AND DOES NOT EXCEED
90PSI WHILE OPERATING THE TOOL. TOO HIGH AN AIR PRESSURE AND
UNCLEAN AIR WILL SHORTEN THE PRODUCT LIFE DUE TO EXCESSIVE
WEAR, AND MAY BE DANGEROUS CAUSING DAMAGE AND/OR
PERSONAL INJURY.

3. Drain the compressor daily. Water in the air line could damage the cut off
tool.

4. Clean air inlet filter weekly.

5. Line pressure should be increased to compensate for unusually long air
hoses (over 8 metres). The hose diameter should be 3/8" Internal Diameter.
The pressure at the cut off tool should not be over 90 psi.

AIR HOSE

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

6

BEFORE USE

If an automatic in-line filter-regulator-lubricator is not used, the following
procedure should be carried out before use and after every two to three
hours of use.

1. Drain water from air tank, air line
and compressor.

2. Remove the plug from the rear
of the cut off tool.

3. Check and clean the air inlet
gauze filter.

4. Pour 2-3 drops of Clarke air line
oil (approx. 3 cc), into the air
inlet. This should be carried out
regardless of whether or not an air line lubricator is used.

5. Connect tool to air supply, turn ON the air supply, and check for air leaks.
If any are apparent, rectify before proceeding.

ASSEMBLY

NOTE: Ensure the airline is turned off.

1. Screw in the adaptor supplied.

2. Connect a suitable air hose to
the cut -off tool using a ¼” hose
adapter, (A whip hose with
quick fit coupling is available
from your CLARKE dealer). Then
connect the other end to the
airline.

Your cut-off tool is now ready for use.

• NEVER use cracked or chipped cutting discs.

• NEVER use non-reinforced cutting discs.

• NEVER use the cut off tool without disc guard in place.

• NEVER use the side of the cutting disc for grinding.

• ONLY use for cutting operations.

• ALWAYS ensure the cutting disc has stopped before putting it down.

IMPORTANT

Gauze Filter

(located here)

7

OPERATING INSTRUCTIONS

WARNING: ENSURE YOU READ, UNDERSTAND AND APPLY SAFETY
INSTRUCTIONS BEFORE USE.

1. Push safety lever (mounted on
the throttle lever) forward and
depress throttle lever.

• Allow tool to run up to full

speed for a couple of
seconds before offering disc
to work piece.

2. Apply a steady, even pressure.
Do not force. Too much pressure
can cause disc to break and
may even cause injury.

NOTE: DO NOT allow tool to free run for an extended period of time as

this will shorten its life.

CHANGING THE CUTTING DISC

WARNING: ENSURE AIR IS TURNED OFF AND TOOL IS DISCONNECTED
FROM THE AIR SUPPLY BEFORE REPLACING DISC.

1. Ensure the disc being fitted has a speed rating greater than 18,000 RPM.

2. Install disc using spanner and
hex key supplied. Ensure that the
spacer is in place.

IMPORTANT: The use of parts other
than CLARKE replacement parts
may result in safety hazards,
decreased tool performance and
may invalidate your warranty.

Replacement cutting discs are available from your Clarke dealer.

Part number 3110731

8

MAINTENANCE

WARNING: DISCONNECT TOOL FROM AIR SUPPLY BEFORE CHANGING
ACCESSORIES, SERVICING OR PERFORMING MAINTENANCE. REPLACE
OR REPAIR DAMAGED PARTS. USE GENUINE CLARKE PARTS ONLY. NON­AUTHORISED PARTS MAY BE DANGEROUS

1. Lubricate the air tool daily by placing a few drops of air tool oil into the air
inlet.

TROUBLESHOOTING.

Loss of power or erratic action may be due to the following:

a. Excessive usage on the air

line.

b. Moisture or restriction in the air

pipe.

c. Incorrect size or type of hose

connectors.

d. Grit or gum deposits in the

tool may also reduce
performance.

e. Check and clean the gauze

filter (located in the air inlet).

If the tool runs erratically or becomes inefficient, and the air supply is sound,
take the tool to your CLARKE dealer.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of
Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to
lubricate the internal parts.

1. When not in use, disconnect from air supply, clean tool and store in a safe,
dry place.

Gauze Filter

(located here)

9

TECHNICAL SPECIFICATION

Please note that the details and specifications contained herein, are correct
at the time of going to print. However, CLARKE International reserve the right
to change specifications at any time without prior notice.

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ACCESSORIES

A wide range of accessories are available, including Filter/Regulators,
Lubricators, High Pressure Hoses (5 to 100 Metres), etc.

Contact your CLARKE dealer for further information, or CLARKE International
Sales Department on 01992 565 333.

10

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PARTS DIAGRAM + LIST

11

DECLARATION OF CONFORMITY