Thank you for purchasing this CLARKE Biscuit Jointer,
which is designed for DIY use only.
Please read this instruction leaflet thoroughly and follow the instructions carefully,
in doing so you will ensure the safety of yourself and that of others around you, this
will also ensure that the Biscuit Jointer will give you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
CLARKE GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which is was
intended.
Faulty goods should be returned to their place of purchase, no product
can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
Hand Arm Vibration Explanation ................................................................ 15
Declaration of Conformity ........................................................................... 16
Waste electrical products should not be disposed of with household waste. Please dispose of at your local
Please Note that details and specifications herein, are correct of time of going to print.
However CLARKE International reserve the right to change specifications at any time without prior notice.
recycling facility.
Copyright CLARKE International All rights Reserved 2006.
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Page 3
GENERAL SAFETY PRECAUTIONS
WARNING:
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING
As with all machinery, there are certain hazards involved with their
operation and use. Exercising respect and caution will considerably lessen
the risk of personal injury. However, if normal safety precautions are
overlooked or ignored, personal injury to the operator or damage to
property, may result.
•ALWAYS Learn the machines applications, limitations and specific potential
hazards peculiar to it. Read and become familiar with the entire operating manual.
•ALWAYS use a face or dust mask.
•ALWAYS check for damage before use, any damaged part should be checked
to ensure that it will operate properly and perform it’s intended function. Check
for alignment of moving parts, breakage of parts, mountings, and any other
condition which may effect the machines operation. Any damage should
be properly repaired or the part replaced . If in any doubt DO NOT use the
machine. Consult your local dealer.
•ALWAYS disconnect the tool/machine from the power supply before servicing
and when changing accessories.
•ALWAYS wear safety goggles, manufactured to the latest European safety
standards. Everyday glasses do not have impact resistant lenses, they are NOT
safety glasses.
•ALWAYS keep work area clean. Cluttered areas and benches invite accidents.
•ALWAYS ensure that adequate lighting is available. A minimum intensity of 300
lux should be provided. Ensure the lighting is placed so you will not be working
in your own shadow.
•ALWAYS keep children away. All visitors should be kept at a safe distance
from the work area, especially whilst operating the machine.
•ALWAYS maintain machine in top condition. Keep tools/machines clean for
best performance. Follow maintenance instructions.
•ALWAYS ensure the ON switch if OFF before plugging into the mains. Avoid
accidental starting.
•ALWAYS handle with extreme care, do not carry the tool/machine by it’s
electrical cable, or yank the cable to disconnect it from the power supply.
•ALWAYS concentrate on the job at hand, no matter how trivial it may seem. Be
aware that accidents are caused by carelessness due to familiarity.
•ALWAYS wear proper apparel. Loose clothing or jewellery may get caught in
moving parts. Wear protective hair covering to contain long hair.
•ALWAYS remove plug from the electrical outlet when adjusting, changing parts,
or when working on the machine.
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Page 4
GENERAL SAFETY PRECAUTIONS CONTINUED
•ALWAYS keep your proper footing and balance at all times DO NOT over
reach. For best footing wear rubber soled footwear. Keep floor clear of oil,
scrap wood etc.
•ALWAYS use recommended accessories, the use of improper accessories could
be hazardous.
•NEVER operate the machine when under the influence of drugs, alcohol or
any medication.
•NEVER leave the machine running unattended. Turn power OFF. Do not leave
the machine until it comes to a complete stop.
•NEVER force the machine, it will do a better and safer job at the rate for which
it was designed.
•NEVER use power tools in damp or wet locations or expose them to rain. Keep
your work area well illuminated. Do NOT use in explosive atmosphere (around
paint, flammable liquids etc.). Avoid dangerous environments.
•ALWAYS guard against electric shock . Prevent body contact with earthed or
grounded surfaces (pipes, radiators etc.) Safety can be further be improved
by using a residual current device (RCD).
•ALWAYS store the tool out of the reach of children, DO NOT allow children to
use the tool.
ADDITIONAL PRECAUTIONS FOR POWERTOOLS
•ALWAYS wear ear protectors/defenders as the noise level of this machine can
exceed 91dB (A).
•ALWAYS secure all work sufficiently using a vice or clamps. Do not use hands to
secure work as this would be extremely dangerous.
•ALWAYS switch the machine OFF immediately the task is completed.
•ALWAYS check that all adjusters, chuck keys and wrenches have been
removed BEFORE turning the tool ON.
•ALWAYS ensure safety devices are in place and are working correctly, if not
DO NOT use the machine until rectified.
•DO NOT use the machine if the electrical cable, plug or motor is in poor
condition.
•DO NOT allow the ventilation slots in the machine to become blocked.
•DO NOT touch the blade immediately after use, allow time to cool.
•ALWAYS keep the mains cable well away from the blade and ensure an
adequate electrical supply is close at hand so that the operation is not
restricted by the length of the cable.
•ALWAYS connect devices which are provided for dust extraction.
NOTE:
Connecting such devices does not preclude the user from wearing a
mask to prevent the inhalation of dust particles.
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Page 5
ADDITIONAL PRECAUTIONS FOR BISCUIT JOINTERS
•ALWAYS ensure that all nails have been removed from the piece of wood
beforehand. Nails will damage the cutting blade.
•DO NOT lock the cover with the blade in the open position, always ensure it
is operating properly, freely returning to fully cover the cutting blade.
•
DO NOT stop the blade by applying lateral pressure on the side of the blade.
•DO NOT use blades that do not comply with the specifications in this manual.
•DO NOT use high speed steel (HSS) blades or blades that are deformed or
cracked etc. Replacement blades are available from your CLARKE dealer.
ELECTRICAL CONNECTIONS
This product is provided with a standard 13 amp, 230 volt (50Hz) BS1363 plug, for
connection to a standard, domestic electrical supply. Should the plug need
replacing at any time, ensure that a plug of identical specification is used.
WARNING:
This appliance is double insulated.
Should it ever be necessary to change the plug, the wires in the
mains lead should be wired according to the following colour code:
BLUE - NEUTRAL
BROWN - LIVE
• Connect the BLUE coloured wire to the plug terminal marked with a
letter ‘N’ or coloured BLACK.
•
Connect the BROWN coloured wire to the plug terminal marked with
a letter ‘L’ or coloured RED.
IMPORTANT!:
If this appliance is fitted with a plug which is moulded on to the electrical cable
(i.e. non-rewireable) please note:
•The plug MUST be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
•NEVER use the plug without the fuse cover fitted.
•Should you wish to replace a detached fuse carrier, ensure that the correct
replacement is used (as indicated by marker or colour code).
•The fuse in the plug MUST be replaced with one of the same rating (5 amps)
and this must be approved to BS1362.
IMPORTANT!:
If in any doubt, do not attempt any electrical repair yourself. Consult a qualified
technician.
IMPORTANT!:
Always use an approved cable extension suitable for the power rating of this tool
(see specifications), the conductor size should also be at least the same size as the
machine, or larger. When using a cable reel, ALWAYS unwind the cable completely.
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Page 6
TECHNICAL SPECIFICATION
Description:
Model No: ................................................................................................ BJ300
Part No: ................................................................................................. 6462070
ALWAYS Switch the tool OFF and unplug from the power supply BEFORE making
any adjustments
The cutting depth can be set by turning the depth adjustment knob, (refer to Fig.1).
The table below shows the relationship between the settings on the adjustment
knob to the cutting depth, material thickness and the associated biscuit.
NOTE: Always unplug the biscuit jointer before making any adjustments.
•The height can be set by unlocking both of the bevel adjustment levers
and sliding the fence to the desired
level with the aid of the scale.
(refer to fig.1).
•Normally the height set corresponds
to half the material’s thickness
(biscuit grooves are cut in the
centre of the piece). Note: a
thicker piece may have more than
one biscuit across it’s thickness i.e.
one at 1/3rd and one at 2/3rds.
•If the bevel adjustment levers are in
the way when working, pull the lever
out and turn to a new position.
ADJUSTING THE CUTTING ANGLE
•The cutting angle can be set by
unlocking both bevel adjustment
levers and moving the fence to
the required angle.
(refer to fig.1).
MOUNTING THE DUST EXTRACTION
•For dust extraction connect either a
vacuum to the dust extraction
adaptor or the included dust bag.
•Regularly empty the dust bag to
maintain dust extraction
performance.
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Page 9
OPERATION
MAKING EDGE TO EDGE JOINTS
NOTE: Always unplug the biscuit jointer before making any adjustments.
1. Draw a reference mark ‘A’ at 90° to the centre point of each proposed joint
location ‘B’, space additional joints along the timbers edge approx. 100mm
apart.
2. Clamp the work piece securely so
that it will not move during the cut.
Set the plunge depth to the size of
3.
biscuits to be used. No.20 biscuits are
generally suitable for most
applications. If you are using stock
which is 15mm or less in thickness
then smaller biscuits will be required.
4.
Unlock the bevel adjustment levers
and adjust the angle of the fence
to 90°.
Set the height of the fence
as required and re-lock the bevel
adjustment levers.
5. Hold the tool with one hand on the handle and the other hand on the motor
body.
6. Rest the fence on the work piece and align the centre marking on the tool
with the line marked on the work piece.
7. Switch the tool on by sliding the ON/OFF switch forward as far as possible.
Latch the switch in the ON position by pressing down on the front of the
switch, (the motor will run continuously).
8. Maintaining a downward pressure on the fence, plunge the blade into the
work piece by pushing the whole tool forwards up to the stop until the cut is
complete.
9. Release the forward pressure and allow the tool to return so the blade is
clear of the work piece. Switch the tool OFF by pressing on the back of the
ON/OFF switch.
10. ALWAYS allow the motor to stop before removing the tool from the work piece.
11. Repeat steps 5 - 11 until all slots are cut.
12. Once all biscuit slots have been cut, place a biscuit in each joint and dry
assemble the work pieces. Check that each joint lines up and fits.
13. Disassemble the work pieces and place a bead of glue in each slot, also
spread glue over the entire surface of the joint.
14. Reassemble the work pieces and clamp together until the glue has set.
A
B
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Page 10
OPERATION CONTINUED
MAKING MITRE JOINTS
NOTE: Always unplug the biscuit jointer before making any adjustments.
1. Using a combination square draw a
reference mark ‘A’ through the
centre point of each joint
perpendicular to the mitred edge ‘B’.
2. Follow the cutting instructions (2-14) for
edge to edge jointing on page 8.
MAKING BUTT JOINTS
1. Position the mating pieces together
and draw a reference mark ‘A’ at 90°
to the centre point of each proposed
joint location ‘B’,.
2. Follow the cutting instructions (2-14) for
edge to edge jointing on page 8.
A
B
A
B
MAKING CORNER JOINTS
1. Position the pieces together and draw a reference line on the outside face of
one piece and the end of the second piece.
2. Follow the cutting instructions (2-11)
on page 8 and cut a slot into
the end of piece ‘A’.
3. Clamp piece ‘B’ that it protrudes
above your work bench.
4. Without changing any of the settings
on the jointer. Follow the cutting
instructions (5-14) on page 8 and cut
a slot into the face of piece ‘B’.
A
B
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Page 11
OPERATION CONTINUED
MAKING ‘T’ JOINTS
NOTE: Always unplug the biscuit jointer before making any adjustments.
A ‘T’ joint is used when the end of one piece is joined to the face of another, a
typical application would be connecting the shelves of a bookcase to the
vertical supports.
1. Position the vertical pieces on a level surface with the inside faces,
uppermost. (refer to ‘A’ on fig.2).
2. Determine the location for each biscuit joint and mark the horizontal and
vertical centre lines on each piece.
NOTE: measure carefully to ensure
the centre lines on both pieces line up.
3. Securely clamp a piece of timber
9.5mm below the centre line
squarely across the width of the
board (‘B’ on fig.2). This will be
used as a guide for the base of the
jointer.
NOTE: The centre of the cutting
blade is offset 9.5mm above the jointer’s base.
4. Unlock the bevel adjustment levers and set the fence angle to 0°.
5. Set the plunge depth to the size of biscuits to be used.
6. Hold the tool with one hand on the handle and the other hand on the
motor body.
7. Rest the base of the jointer up against the edge of the guide piece of
timber ‘B’, with the cutter pointing down towards board ‘A’. Align the
centre line of the tool with the vertical centre line marked on the board.
8. Switch the tool on by sliding the ON/OFF switch forward as far as possible.
Latch the switch in the ON position by pressing down on the front of the
switch, (the motor will run continuously).
9. Maintaining a downward pressure, plunge the blade into the work piece by
pushing the whole tool forwards up to the stop until the cut is complete.
10. Release the forward pressure and allow the tool to return so the blade is
clear of the work piece. Switch the tool OFF by pressing on the back of the
ON/OFF switch.
11. ALWAYS allow the motor to stop before removing the tool from the work piece.
12. Reposition and clamp the guide board and repeat steps 6 - 11 until all slots
are cut.
13. Once all biscuit slots have been cut into the faces of the boards follow the
cutting instructions (2-14) on page 8 for cutting slots into the end of the
boards which will form the shelves.
9.5mm
B
Fig.2
A
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Page 12
BLADE REPLACEMENT
ALWAYS switch off and isolate from the mains supply by removing the plug from
the mains socket BEFORE changing the blade.
1. Remove the kerf guide by unscrewing the
two screws with a cross head screwdriver.
(circled in fig.3).
2. Place the biscuit jointer upside down on a
workbench. Remove the plastic insert disc
on the base plate by inserting a small
slotted screwdriver into the recess slot and
levering it out. (circled in fig.4).
Fig.4
3. Depress the spindle lock, and using
a peg spanner in the holes circled
in fig.5 undo the flange nut by
turning the spanner anticlockwise.
4. Push the body of the jointer forward
to expose the blade allowing it to
be removed.
5. When inserting a new blade push the
body of the jointer forward to allow
the blade to be passed over the spindle.
6. To ensure the blade is in the correct position over the spindle, manually turn
the blade (blade should rotate freely) the arrow on the case indicates the
direction of rotation.
7. Replace the flange nut by pushing down on the spindle lock button and
tightening the flange with a peg spanner.
8. Replace the plastic insert disc making sure that it is firmly in position and is
flush with the outer base housing.
9. Replace the kerf guide and tighten the two cross head screws making sure
that the slot in the kerf guide lines up with the blade and the guide does not
protrude beyond the base plate.
•Always inspect the tool before use and ensure it is in top condition.
•Keep the ventilation slots clear at all times, prevent foreign matter from entering.
•Check the power cable to ensure it is in sound condition and free from cracks,
bare wires etc.
•Avoid using solvents to clean the plastic parts of the jointer, most plastics are
susceptible to damage from the various types of commercial solvents. Use a
moist soft cloth only.
•Lubricate all moving parts at regular intervals.
•After extensive use the grease in the gearbox will require replenishment, consult
your CLARKE dealer regarding this.
TROUBLE SHOOTING
PROBLEM: Biscuit Jointer is Overheating.
CAUSE:TROUBLE SHOOTING:
The tool is dirty.
Tool is being overloaded.
Clean the ventilation holes, blow out
with compressed air or clean with a
dry cloth.
Do not use for heavy duty work, do
not apply excessive pressure.
PROBLEM: Excessive Sparking Occurs.
CAUSE:TROUBLE SHOOTING:
Worn motor brushes.
PROBLEM: Biscuit Jointer does not operate when switched ON.
CAUSE:TROUBLE SHOOTING:
Blown fuse.
Consult your CLARKE dealer for parts
and advise.
Check the fuse is sound and replace
if required. If the fuse continues to
blow or the fuse is sound and the
jointer fails to operate consult your
CLARKE dealer.
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Page 16
HAND-ARM VIBRA TION
Employers are advised to refer to the HSE publication “Guide for Employers”.
All hand held power tools vibrate to some extent, and this vibration is transmitted to the operator
via the handle, or hand used to steady the tool. Vibration from about 2 to 1500 herz is potentially
damaging and is most hazardous in the range from about 5 to 20 herz.
Operators who are regularly exposed to vibration may suffer from Hand Arm Vibration Syndrome
(HAVS), which includes ‘dead hand’, ‘dead finger ’, and ‘white finger’. These are painful
conditions and are widespread in industries where vibrating tools are used.
The health risk depends upon the vibration level and the length of time of exposure to it……in
effect, a daily vibration dose.
Tools are tested using specialised equipment, to approximate the vibration level generated under
normal, acceptable operating conditions for the tool in question. For example, a grinder used at
45° on mild steel plate, or a sander on softwood in a horizontal plane etc.
These tests produce a value‘a’, expressed in metres per second per second, which represents the
average vibration level of all tests taken, in three axes where necessary, and a second figure ‘K’,
which represents the uncertainty factor, i.e. a value in excess of ‘a’, to which the tool could
vibrate under normal conditions. These values appear in the declaration on page 7.
You will note that a third value is given in the specification - the highest measured reading in a
single plane. This is the maximum level of vibration measured during testing in one of the axes,
and this should also be taken into account when making a risk assessment.
‘a’ values in excess of 2.5 m/s2 are considered hazardous when used for prolonged periods. A
tool with a vibration value of 2.8 m/s2 may be used for up to 8 hours (cumulative) per day,
whereas a tool with a value of 11.2 m/s2 may be used for ½ hour per day only.
The graph below shows the vibration value against the maximum time the respective tool may be
used, per day .
The uncertainty factor should also be
taken into account when assessing a
risk. The two figures ‘a’ and ‘K’may
be added together and the resulant
value used to assess the risk.
It should be noted that if a tool is used
under abnormal, or unusual
conditions, then the vibration level
could possibly increase significantly.
Users must always take this into
account and make their own risk
assessment, using the graph as a
reference.
Some tools with a high vibration value, such as impact wrenches, are generally used for a few
seconds at a time, therefore the cumulative time may only be in the order of a few minutes per
day. Nevertheless, the cumulative effect, particularly when added to that of other hand held
power tools that may be used, must always be taken into account when the total daily dose rate is
determined.
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Page 17
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