Clarke ALTO 2300, ALTO 2000, ALTO 1700HD, FM-1500HD User Manual

FM-1500HD,
www.ivie-ent.com Ph:(918)254-5161 or (888)262-5161 Fax:(918)250-4807
1700HD,
2000, & 2300
Section II

Pa rts and Service Manual

(78179F)
CLARKE TECHNOLOGY Operator's Manual FM-1500HD, 1700HD , 2000, & 2300 Page 21

MAINTENANCE OF THE MACHINE

Switches
WARNING:Maintenance must be done by au-
thorized personnel only.
WARNING:Disconnect the electrical plug from
the electrical outlet before doing any repairs or maintenance to the machine.
Clean your machine frequently. It will have longer life and need fewer repairs. Replace damaged or worn parts with the correct Clarke Technology parts.
CAUTION: Keep all fasteners tight. Keep all
adjustments according to specifi­cations.
MANTENIMIENTO DE LA MAQUINA
AVIS O : El mantenimiento debe ser
efectuado por personal autorizado.
A VISO: Desconecte siempre el enchufe
de la caja de enchufe de la red antes de efectuar cualquier operación de mantenimiento o reparación.
Limpie regularmente su máquina. La guardará más tiempo . Evitará así los gastos de reparación. Cambie las piezas desgastadas o dañadas sólo usando piezas originales adecuadas CLARKE TECHNOLOGY.
CUIDADO: Aprete todas las sujeciones.
Efectúe todos los reglajes según las indicaciones descritas en el libro de instrucciones.
WARNING: All electrical repairs must be done
by authorized personnel only. The machine must be tested after elec­trical repairs are made to make sure it is safe to operate. Discon­nect the electrical plug from the outlet before doing any electrical repairs to this machine.
The start and stop switches are in the handle. If any part of the switch is not operating, replace the part. If any part of the electrical system of the machine is not operating or is dam­aged, replace the part. Make sure all connections are tight. Return the machine to a Clarke Technology Service Branch or a Clarke Technology Authorized Service Center for electri­cal repairs and testing.
INTERRUPTORES
A VISO: Todas las reparaciones
eléctricas deben ser efectuadas sólo por técnicos autorizados. Después de cada reparación, hay que comprobar el aislamiento eléctrico. Desconecte siempre el enchufe del cable de alimentación antes de realizar cualquier reparación eléctrica en la máquina.
Los interruptores arranque/parada se encuentran en el mango. Si un componente del interruptor non funciona, cambie este componente. Si una pieza del sistema eléctrico de la máquina no funciona o está dañada, cambie la pieza. Mande la máquina a un centro de mantenimiento autorizado CLARKE TECHNOLOGY o al centro técnico CLARKE TECHNOLOGY más cercano para las reparaciones o comprobaciones del sistema eléctrico.
ENTRETIEN DE LA MACHINE
AVERTISSEMENT: L'entretien ne peut être
effectué que par un membre du personnel agréé.
INTERRUPTEURS
AVERTISSEMENT: Toutes les réparations
électriques ne peuvent être effectuées que par des techniciens agréés. Après toute réparation
AVERTISSEMENT: Débranchez toujours la
fiche de la prise réseau avant de procéder à toute opération d'entretien ou à une réparation.
électrique, l'isolation électrique de la ma­chine doit être vérifiée. Débrancher toujours la fiche du câble d'alimentation avant d'effectuer toute
Nettoyez régulièrement votre machine. Elle durera plus longtemps. Vous éviterez des frais de réparation. Remplacez les pièces usagées ou endommagées par les pièces d'origine Clarke Technology appropriées.
ATTENTION: Resserrez toutes les fixa-
tions. Effectuez tous les réglages selon les indications figurant dans le manuel d'utilisation.
Page 22 CLARKE TECHNOLOGY Operator's Manual FM-1500HD, 1700HD, 2000, & 2300
Les interrupteurs de marche/arrêt se trouvent dans la poignée. Si une pièce de l'interrupteur ne fonctionne pas, remplacer cette pièce. Si une pièce du système électrique de la machine ne fonctionne pas ou est endommagée, remplacer cette pièce. Renvoyer la machine dans un centre d'entretien agréé Clarke Technology ou au centre technique Clarke Technology le plus proche pour f aire effectuer les réparations et les vérifications du système électrique.
réparation électrique sur la machine.
CLARKE TECHNOLOGY Floor Maintainer
www.ivie-ent.com Ph:(918)254-5161 or (888)262-5161 Fax:(918)250-4807
Models 1500HD, 1700HD, 2000, 2300
Sub-Assemblies Available - Reference Assembly Drawing
Beginning with Serial No. ZE (4/01)
Gear Unit Assembly Part No. 503542
Locking Cam Assembly Part No. 501440 Includes Items: 14, 15, 16, 17 & 135
Handle Tube Assembly (2300 only) Part No. 503970 Handle Tube Assembly (1500HD, 1700HD & 2000) Part No. 503941
CLARKE TECHNOLOGY Floor Maintainer

Accessories Available

ACCESSORY FM-2300 FM-2000 FM-1700HD FM-1500HD
Pol ishi ng B rush 490912 480916 460908 450914 Scrubbing Brush Bassine 490914 480918 460912 450918 Steel Wire Brush 490916 480924 460918 450916 Nylon Scrub Brush (metal back) 480932 460946 450962 Flagged Nylon Brush (metal back) 460970 450968 Nylon Scrub Brush (wood back) 460972 Flagged Nylon Brush (wood back) 460973 Dry Carpet Cleaning Scrub Brush 11406A 11405A Sanding Disc Assembly 480206 460215 450214 Grinding Disc Assembly w/6 stones 500212 450212 Replacement Stones 451212 451212 Perma Grip Drive Pad Assembly 66105A 505991 505990 66102A Super Grip Drive Pad Assembly 37011A 37088A Solution Tank Assembly 508641 508641 508641 508641 Spray Buff Attachment 440570 440570 440570 440570 Lambswool Polishing Pad 495904 485904 465908 455908
CLARKE TECHNOLOGY Operator's Manual FM-1500HD, 1700HD , 2000, & 2300 Page 23
Page 24 CLARKE TECHNOLOGY Operator's Manual FM-1500HD, 1700HD, 2000, & 2300
IVIE Enterprises
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14
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135
1716
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125
8 9
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4952
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Models 1500HD, 1700HD, 2000, 2300 Assembly Drawing 4/01
CLARKE TECHNOLOGY
Floor Maintainer
126
CLARKE TECHNOLOGY Floor Maintainer
www.ivie-ent.com Ph:(918)254-5161 or (888)262-5161 Fax:(918)250-4807
Models 1500HD, 1700HD, 2000, 2300
Assembly Parts List 4/01
Ref Part No. Description Qty.
1 962391 Screw - 10-24 x 1 Soc Cap 1 2 445178 Label - Interlock 1 3 501302 Plug - Button 1 4 962289 Screw - ¼-20 x 3/4 7
962289
Screw-¼-20 x 3/4
(FM-2300) 5
5 467504 Strain Relief 1
497504 Strain Relief (FM-2300) 1 6 962015 Screw - 10-24 x 7 980675
Washer-190ID x 4060D Ex Thd
3
/8 Pan Hd 2
3 8 504540 Hook - Cord 1 9 502040 Clamp - Handle Tube 1
10 908275 Cord Assm.-50 Ft. 1
908279
Cord Assm.-50 Ft. (FM-2300)
1
11 627561 Strain Relief 1 12 911178 Connector - 120V 2
911178 Connector - 230V 3 13 743850 Guide - Handle Lock 1 14 501346 Bolt - Cam Lock 1 15 960969 Screw - Shoulder
5
/16 x 3/4 Lg. 1 16 503942 Handle - Cam Lock 1 17 508546 Stop - Clamp 1 18 962823 Screw - ¼-20 x ½
Pn St Mach
2 19 500342 Arm - handle 1 20 857557 Strain Relief 1 21 85812A Screw ­22 980652
Washer -.319 x. 586 x .078 St Lk 3
5
/16-18 x 7/8 Hx 1
23 24507A Housing - Handle & Switch 1 24 22109A Cover-Switch Hsg
22116A Cover-Switch Hsg (FM 2300) 1 25 34612A Grip-Handle, Left 1 26 505140 Lever - Switch 2 27 508340 Spring - Switch Lever 2 28 500241 Adapter - Switch 2 29 911690 Switch 2 30 84807A Screw - 6-32 x 1
5
/8 Pn St 2 31 24508A Cover - Switch Front 1 32 70038A Label,Switch HSG,
70039A Label,Switch HSG,
FM-1500HD
FM-1700HD
1
1 70040A Label, Switch HSG,FM-2000 1 70041A Label, Switch HSG,FM-2300 1
33 68318A Tube - Handle 1 34 41925A Cord -
Interconnecting, Handle
1
35 980648 Washer-17/32 ID x 11/16 OD PIn 1 36 920365 Nut -½-13 Nylock 1 38 22105A Cover - Main Hsg. 1 39 962233 Screw - ¼-20 x
5
/16 St St 2
40 911736 Lead Asm - Capac/Relay 1
911736
Lead Asm-Capac/Relay (FM-2300)
2
41 962606 Screw-6-32 x 3/8 Pn St Type 1 42K 507572
507502
43 504740 Insulator - Elbow 1 44 930093 Rivet -
Relay Mtr 1 hp Relay-Mtr 3/4 hp-1½ hp (FM-2300)
1
/8 x 5/16 2
1
1
46 501142 Bushing 2
501142 Bushing (FM-2300) 3
47 501141 Bushing - Link Arm 2 48 920110 Nut -
5
/16-18 Elas Stop 1 49 980215 Washer-Wheel Thrust 6 50 167308 Ring-Retaining 2
Ref Part No. Description Qty.
51 507741 Shaft - Wheel 1 52 501540 Cap - Hub
2 53 59961A Wheel Asm, Grey 2 54 962337 Screw - ¼-20 x ½ Sc St Cap 9 56 38004A Stop - Switch Interlock 1 57 61120A Bracket - Stop Switch 1 58 67900A Spring - Switch Lever 1 59 502342 Cover - Main Hsg., Bottom 1
502345
Cover-Main Hsg. Bottom (FM-2300)
1 60 962826 Screw 10-24 x 3/8 Pn Hd 6 61 509806 Wiring Diagram 1
509871 Wiring Diagram 1 62 502474 Cushion Capacitor 2 63 509240 Tongue - Handle Tube 1 64 506740 Pin-Handle Pivot 1 65 501345 Plug, Button 1 66 502403 Cushion Capacitor 2 67 502304 Cover, Capacitor 1 68 911737 Lead Asm., Capac/Line 1 69 502402 Capacitor 1 70 962727 Screw 8-32 x ½ Pn Typ T 3 71 70051A Nameplate, ALTO 1 72 22106A Cover, Drip 1 73 31237B
Bumper, Main Housing 1 74 502472 Cushion Capacitor, Bottom 1 75 502476 Capacitor, Run (FM-2300) 2 76 501371 Boot, Run, Capacitor(FM-2300) 2 77K 502473 Cushion, Capacitor (FM-2300) 1 78 507871 Shield - (FM-2300) 1 79 24502C Main Hsg. 1
24503C Main Housing (FM 2300) 1 81K 506842 Plug, Hole 1 82 31233B Bumper FM-1500HD 1
31234B Bumper FM-1700HD 1
31235B Bumper FM-2000 1 82A 31236B Bumper FM-2300 1 83 77378A Label, Clarke Technology 1 84 507841 Shield FM-1500HD 1
507851 Shield FM-1700HD 1
507861 Shield FM-2000 1 85 508242 Spacer, Brush, Shield 2 86K 907078 Cord 50 Ft. (w/o clips) 1
907094 Cord 50' (w/o clips) (FM 2300) 1 87 34613B Grip Handle, Right 1 88 450914 Brush Asm., FM-1500HD Ref
460908 Brush Asm., FM-1700HD Ref
480916 Brush Asm., FM-2000 Ref 89 930108 Rivet
490912 Brush Asm., FM-2300 Ref.
1
/8 x 3/8 Red 4
90K 85310B Screw 10-24 x 2 Pn St 4
85371A
Screw ¼-20 x 2¾ Pn (FM-2300)
4 91 500240 Adapter, Gear Unit 1 92 507640 Seal 1 93 962892 Screw ¼-20 x ¾ Pn St. 8
962716 Screw ¼-20 x 1½ Pn St. 10 94 502407 Coupling Drive 1 95 507302 Ring, Retaining 1 96 902609 Bearing 1
Parts List continued on page 26.
NOTE: K indicates a change has been made since the last publication of this manual.
CLARKE TECHNOLOGY Operator's Manual FM-1500HD, 1700HD , 2000, & 2300 Page 25
CLARKE TECHNOLOGY Floor Maintainer
www.ivie-ent.com Ph:(918)254-5161 or (888)262-5161 Fax:(918)250-4807
Models 1500HD, 1700HD, 2000, 2300
Assembly Parts List 4/01 (Continued)
Ref Part No. Description Qty.
97 507604 Seal, Ring, Gear O'Ring 1 98 507341 O'Ring 1
99 507340 Ring, Retaining 1 100 507740 Shaft, Pinion 1 101 902580 Bearing 1 102 507603 Seal, Idler, Hsg., O'Ring 1 103 504248 Housing, Idler, Gear 1 104 980685 Washer 105 962841 Screw 106 902573 Bearing 1 107 503403 Gasket, Gear Unit 1 108 502303 Cover, Ring, Gear Hsg. 1 109 503173 Field 1 HP 1
503174 Field 1½ HP, (FM-2300) 1 110 318303 Spring, Load 1 111 902550 Bearing 2 112K 500409 Rotor 1HP 1
500472 Rotor 1½ HP (FM-2300) 1 113 902654 Bearing 1 114 467328 Ring, Retaining 1 115 508271 Spacer, Gear Unit (FM-2300) 1 117 980657 Washer ¼ Lck., (FM-1500HD
118 980614 Washer, Shakproof #1114 8 119 980603 Washer, Shakeproof #1110 120 504241 Housing, Ring Gear 1 121 508240 Spacer, Oil Seal 1 122 507641 Seal, Pinion 1 124K 507743 Pin, Idler Gear 2 125 911389 Clip, Terminal 126 980045 Washer, Thrust 8 127 902040 Bearing, Thrust 4 128 902048 Bearing, Idler, Needle 2 129K 503541 Gear, Idler 2 130 925536 Pin 5/16 x 1¼ Dowel 1 131 962241 Screw 10-24 x ½ Sc St. 10 132 66636A Plate, Strain, Relief 1 133 911933 Clip, Terminal 1
911948 Clip, Terminal (FM-2300) 1 134 85817A Screw 5/16 -18 x 7/8 Hx 1 135 920349 Nut ¼-20 Elas. Stop 1 137 506359 Plate, Fire & Sanding 1 NI 911194 Lead Asm., White, (FM-2300) 2
5
/16 ID x 7/16 OD 2
5
/16 -18 x 1¼ 2
FM-1700HD, FM-2000) 2
NOTE: K indicates a change has been made since the last publication of this manual.
Page 26 CLARKE TECHNOLOGY Operator's Manual FM-1500HD, 1700HD, 2000, & 2300
Wiring Diagram - 120V 50-60 Hz
FM 1500HD, FM 1700HD, FM 2000 4/01
Caution: Do not bent the push-on male terminal tabs on the switch.
Wiring Diagram - 230V 50-60 Hz
FM 1500HD, FM 1700HD, FM 2000 4/01
WARNING: Repairs by qualified personnel only. AVERTISSEMENT: Reparations par personnel specialise seulement. ADVERTENCIA: Unicamente personal calificado deberian hacer reparaciones.
CLARKE TECHNOLOGY Operator's Manual FM-1500HD, 1700HD , 2000, & 2300 Page 27
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