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ELECTRIC PLANER
ELECTRIC PLANER
MODEL No. CEP1
Part No. 6462025
OPERATING & MAINTENANCE
INSTRUCTIONS
0305
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Thank you for purchasing this CLARKE Electric Planer which is designed for DIY and light
workshop use only.
Before attempting to use the machine, please read this manual thoroughly and follow the
instructions carefully. In doing so you will ensure the safety of yourself and that of others
around you, and you can look forward to the planer giving you long and satisfactory service.
Guarantee
This product is guaranteed against faulty manufacture for a period of 12 months from the
date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in
any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to
us without prior permission.
This guarantee does not effect your statutory rights.
Specifications
Elec. Supply ............................................................ 230V 50Hz 1 ph
Power Rating .......................................................... 650 watt motor
Fuse Rating ............................................................. 5amp
No Load Speed...................................................... 15,000
Net Weight.............................................................. 2.67kg
Base Length ............................................................ 290mm
Cutting Depth ....................................................... 0-2mm
Cutting Width ......................................................... 82mm
Vibration Emissions ................................................. Refer to notes on page 11
Overall Dimensions ................................................ 285 x 154 x 157mm
Parts Diagram
Declared vibration emission value in accordance
with EN12096
Measured vibration emission value -
Uncertainty value -
K:
a:
2.9m/s
1.16m/s
Highest measured reading in a single plane 3.9m/s
2
2
2
Values determined according to EN28622-1
When disposing of this product, ensure it is disposed of according to all local ordinances. It must
not be disposed of with general household waste.
This Product Conforms To 98/37/EEC Regulations
Please note that the details and specifications contained herein, are correct at the time of going to print. However,
CLARKE International reserve the right to change specifications at any time without prior notice.
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Accessories
A wide range of accessories is available from your nearest CLARKE dealer, for further
information, contact your nearest dealer, or telephone CLARKE International Sales
department on 01992 565300.
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Parts List
Safety Precautions
Item Part No Description Qty Item Part No Description Qty
1 GRCEP1001 Namplate 1 26 GRCEP1026 Armature 1
2 GRCEP1002 S.T Screw 1 27 GRCEP1027 Wind Loop 1
3 GRCEP1003 Cover 1 28 GRCEP1028 Ball Bearing 1
4 GRCEP1004 Brush Holder 2 29 GRCEP1029 Drum 1
5 GRCEP1005 Brush 2 30 GRCEP1030 Blade 2
6 GRCEP1006 Switch 1 31 GRCEP1031 Screw 4
7 GRCEP1007 Capacitor 1 32 GRCEP1032 Blade Guide 2
8 GRCEP1008 Right Housing 1 33 GRCEP1033 Blade Clamp 2
9 GRCEP1009 Knob Cover 1 34 GRCEP1034 Bolt 4
10 GRCEP1010 Knob 1 35 GRCEP1035 Handle 1
11 GRCEP1011 Nut 1 36 GRCEP1036 S.T Screw 4
12 GRCEP1012 Flat Washer 1 37 GRCEP1037 Left Housing 1
13 GRCEP1013 Knob Spring 1 38 GRCEP1038 S.T Screw 6
14 GRCEP1014 Gear Shaft 1 39 GRCEP1039 Ball Bearing 1
15 GRCEP1015 Spring 1 40 GRCEP1040 Flat Washer 4
16 GRCEP1016 Sleeve 1 41 GRCEP1041 S.T Screw 4
17 GRCEP1017 Front Base 1 42 GRCEP1042 Small Pulley 1
18 GRCEP1018 Screw 1 43 GRCEP1043 Ball Bearing 1
19 GRCEP1019 Stator 1 44 GRCEP1044 Large Pulley 1
20 GRCEP1020 Cable Protector 1 45 GRCEP1045 Belt 1
21 GRCEP1021 Cable 1 46 GRCEP1046 Rear Base 1
22 GRCEP1022 Strain Relief 1 47 GRCEP1047 Belt Cover 1
23 GRCEP1023 S.T Screw 2 48 GRCEP1048 S.T Screw 1
24 GRCEP1024 Screw 2 49 GRCEP1049 Trade Mark 1
25 GRCEP1025 Ball Bearing 1
PARTS & SERVICE TEL: 020 8988 7400
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
WARNING:
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator or damage to property, may result.
1. ALWAYS Learn the machines’ applications, limitations and the specific potential
hazards peculiar to it. Read and become familiar with the entire
operating manual.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function.
Check for alignment of moving parts, breakage of parts, mountings,
and any other condition that may affect the machines’ operation. Any damage
should be properly repaired or the part replaced. If in doubt, DO NOT use the machine.
Consult your local dealer.
4. ALWAYS disconnect the tool/machine from the power supply before servicing and
when changing accessories.
5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards.
Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.
6. ALWAYS keep work area clean. Cluttered areas and benches
invite accidents.
7. ALWAYS ensure that adequate lighting is available. A
minimum intensity of 300 lux should be provided. Ensure
that lighting is placed so that you will not be working in your
own shadow.
8. ALWAYS keep children away. All visitors should be kept a
safe distance from the work area, especially whilst operating
the machine.
9. ALWAYS maintain machine in top condition. Keep tools/machines
clean for the best and safest performance. Follow maintenance
instructions.
10. ALWAYS handle with extreme care do not carry the tool/machine
by its’ electric cable, or yank the cable to disconnect it from the
power supply .
11. ALWAYS ensure the switch is off before plugging in to mains. Avoid
accidental starting.
12. ALWAYS concentrate on the job in hand, no matter how trivial it
may seem. Be aware that accidents are caused by
carelessness due to familiarity.
13. ALWAYS keep your proper footing and balance at all
times don’t overreach. For best footing, wear rubber
soled footwear. keep floor clear of oil, scrap wood, etc.
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14. ALWAYS wear proper apparel. loose clothing or jewellery may
get caught in moving parts. wear protective hair covering to
contain long hair.
15. ALWAYS use recommended accessories. the use of improper
accessories could be hazardous.
16. ALWAYS remove plug from electrical outlet when adjusting,
changing parts, or working on the machine.
17. NEVER operate machine while under the influence of drugs, alcohol or any medication.
18. NEVER leave machine running unattended. turn power off.
Do not leave the machine until it comes to a complete stop.
19. NEVER force the machine. it will do a better and safer job at
the rate for which it was designed.
20. NEVER use power tools in damp or wet locations or expose
them to rain. Keep your work area well illuminated. do not
use in explosive atmosphere (around paint, flammable liquids
etc.). Avoid dangerous environment.
Additional Precautions For Power Planers
1. A LWAY S wear ear protectors/defenders as the noise level of this machine can exceed
85dB (A).
2. A LWAY S keep the mains cable well away from the machine and ensure an adequate
electrical supply is close at hand so that the operation is not restricted by the length
of the cable.
3. ALWAYS switch the machine OFF immediately the task is completed.
4. A LWAY S Ensure the blades are fully tightened before use.
5. NEVER allow the ventilation slots in the machine to become
blocked.
6. NEVER leave the cutter wrench in the planer.
7. DO NOT use the machine if the electric cable, plug or motor is
in poor condition.
8. When doors etc. are to be planed, ensure all nails have been
removed beforehand. Nails will damage blades.
9. Workpiece should always be firmly clamped to workbench
etc.
Additionally, please keep these instructions in a safe place for future reference.
DUST EXTRACTION
The sander is provided with a dust extraction facility, where a dust bag or vacuum extractor
may be connected to the right hand side of the machine. An adapter is provided for this
purpose. Please note however, that this does not preclude the user from wearing a face
mask to prevent the inhalation of dust particles.
It is an EEC requirement that a dust extraction facility be provided on power tools, however,
due to the nature of the tool, some of the dust produced will be forced into the surrounding
atmosphere, and will not be collected.
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HAND-ARM VIBRATION
Employers are advised to refer to the HSE publication “Guide for Employers”.
All hand held power tools vibrate to some extent, and this vibration is transmitted to the operator
via the handle, or hand used to steady the tool. V ibration from about 2 to 1500 herz is potentially
damaging and is most hazardous in the range from about 5 to 20 herz.
Operators who are regularly exposed to vibration may suffer from Hand Arm V ibration Syndrome
(HAVS), which includes ‘dead hand’, ‘dead finger’, and ‘white finger ’. These are painful
conditions and are widespread in industries where vibrating tools are used.
The health risk depends upon the vibration level and the length of time of exposure to it……in
effect, a daily vibration dose.
T ools are tested using specialised equipment, to approximate the vibration level generated under
normal, acceptable operating conditions for the tool in question. For example, a grinder used at
45° on mild steel plate, or a sander on softwood in a horizontal plane etc.
These tests produce a value‘a’, expressed in metres per second per second, which represents the
average vibration level of all tests taken, in three axes where necessary , and a second figure ‘K’,
which represents the uncertainty factor, i.e. a value in excess of ‘a’, to which the tool could
vibrate under normal conditions. These values appear in the declaration on page 7.
You will note that a third value is given in the specification - the highest measured reading in a
single plane. This is the maximum level of vibration measured during testing in one of the axes,
and this should also be taken into account when making a risk assessment.
‘a’ values in excess of 2.5 m/s2 are considered hazardous when used for prolonged periods. A
tool with a vibration value of 2.8 m/s2 may be used for up to 8 hours (cumulative) per day,
whereas a tool with a value of 11.2 m/s2 may be used for ½ hour per day only .
The graph below shows the vibration value against the maximum time the respective tool may be
used, per day .
The uncertainty factor should also be
taken into account when assessing a
risk. The two figures ‘a’ and ‘K’may
be added together and the resultant
value used to assess the risk.
It should be noted that if a tool is used
under abnormal, or unusual
conditions, then the vibration level
could possibly increase significantly.
Users must always take this into
account and make their own risk
assessment, using the graph as a
reference.
Some tools with a high vibration value, such as impact wrenches, are generally used for a few
seconds at a time, therefore the cumulative time may only be in the order of a few minutes per
day. Nevertheless, the cumulative effect, particularly when added to that of other hand held
power tools that may be used, must always be taken into account when the total daily dose rate is
determined.
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Sharpening Blades.
1b. Carry out steps 1 -1a on Page 6, this time
remove both blade assemblies.
2b. Fit both blades to sharpening jig, (supplied),
(see Fig. 6). ensure blades but up to back stops
before tightening screws.
3b. Lay assembly on sharpening stone and
proceed to hone new edges.
4b. Remove blades from jig and reassemble planer
3a - 9a on page 6.
Fixing
Screws
x 2
Blade Guide
Fixing Screw
x 2
Fig. 6
Fig. 5
Fixing
Screws
x 2
Blades
Fig. 6
Trouble Shooting
Planer is overheating
This indicates the machine is dirty. Clean the ventilation holes, and blow out with compressed
air or clean with a dry cloth.
Overloading the machine will also cause overheating. Do not use for heavy duty work, and
do not apply excessive pressure.
Excessive sparking occurs
This indicates worn brushes. This problem is quickly remedied but you should consult your
CLARKE dealer for parts and advice.
Planer does not operate when switched ON
Check to ensure the fuse is sound and replace if necessary. If the fuse is sound or blows
repeatedly, consult your CLARKE dealer.
The waste is not extracted
Waste bag is full (empty waste bag), waste extractor flue is blocked, this is usually caused
by allowing the waste bag to become too full, (remove and empty waste bag, also clear
blockage.
Note :
Ensure planer is switched OFF and isolated from the mains by removing the plug from the
socket.
Electrical Connections
This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for connection
to a standard, domestic electrical supply. Should the plug need changing at any time,
ensure that a plug of identical specification is used.
WARNING
This appliance is Double Insulated, and the two wires in the mains lead should
be wired up in accordance with the following colour code:
BLUE - NEUTRAL
BROWN - LIVE
•
Connect the BLUE coloured cord to the plug terminal marked a letter “N”
• Connect the BROWN coloured cord to the plug terminal marked a letter “L”
If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. nonrewireable) please note:
1. The plug must be thrown away if it is cut from the
electric cable. There is a danger of electric shock
if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse
carrier, ensure that the correct replacement is
used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained
from your local Clarke dealer or most electrical
stockists.
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (5 amps) and this
replacement must be ASTA approved to BS1362.
If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.
CABLE EXTENSION
Always use an approved cable extension suitable for the power rating of this tool (see
specifications), the conductor size should also be at least the same size as that on the
machine, or larger. When using a cable reel, always unwind the cable completely.
Motor runs but blades do not turn
The drive belt is worn out or broken.
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Operation
1. Ensure machine is switched OFF and isolated from the mains supply.
2. Ensure workbench etc. is on a firm flat foundation, and workpiece is clamped
securely to the bench.
3. Adjust the cutting depth required with adjusting knob (see fig. 1), turn knob
clockwise from 0mm to 2mm.
Note : Never turn adjusting knob during
planing, also adjusting knob should always
be returned to ‘0’ after planing.
4. To operate, insert plug into the mains
socket and switch ON, holding the
machine with both hands, one hand
on the handle, the other on the
adjusting knob, press the trigger lock
button with thumb then depress
trigger fully with forefinger, (motor will run).
5. Gently offer plane to workpiece, starting on the
adjustable sole plate, then proceed to move plane slowly
forwards, continue all the way across workpiece until plane is completely off the end.
Repeat this procedureuntil required level is reached.
Note:
To obtain the best finish possible, start with the maximum cutting depth possible until
almost the required level is reached, then reduce the depth of cut for final passes until
the final level is reached.
6. When finished planing, remove planer from workpiece, release trigger, (motor will
stop), once machine has stopped completely, turn adjusting knob fully anticlockwise
before carefully putting down.
7. Switch OFF mains and remove plug from socket, (SAFETY).
Dust
Extraction
Adapter
Depth
Adjustment
Knob
Trigger
Fig. 1
Sole Plate
Trigger
Lock
Button
0mm - 2mm
Scale
Maintenance
Always inspect the tool before use, and ensure it is in top condition.
Ensure all air vents are clear, (use compressed air to clean the machine where possible).
Check the power cable to ensure it is sound and free from cracks, bare wires etc. avoid
using solvents when cleaning plastic parts, most plastics are susceptible to damage from
the various types of commercial solvents.
All bearings etc., in this tool are lubricated with a sufficient amount of high grade lubricant
for the tools lifetime under normal operating conditions, therefore no further lubrication is
required.
Fitting Replacement Belt.
1. Ensure machine is switched OFF and isolated from the mains supply.
2. Remove L/H cover (1 screw).
3. Whilst turning large pulley, gently ease belt off small pulley one groove at a time.
4. Fit replacement belt onto small pulley first.
5. Whilst turning large pulley, gently ease belt onto large pulley one groove at a time.
6. Refit cover, (DO NOT RUN MACHINE WITH COVER REMOVED).
Blade Replacement
Note :
Item numbers refer to parts list, page 11
To replace blades proceed as follows :
1. Ensure Planer is switched off and
isolated from the electrical supply, by
removing the plug from the socket.
2. Turn depth adjusting knob fully
clockwise to position ‘2’.
3. Turn Planer upside down, preferably with
handle gently supported in workbench jaws
or similar.
4. Turn blade cylinder assembly by hand, (Take care of sharp edges), until two screw
heads are on top, (see Fig. 2).
5. Using ‘T’ wrench supplied, unscrew and remove both screws.
6. Lift off blade clamp, (item 33), noting which way round it is fitted, now lift out blade
assy, (items 30 - 32).
Note : Keep all parts removed together.
Fig. 2
Fitting New Blades.
1a. Unscrew and remove two screws (item 31), lift off
blade guide, (item 32).
2a. Place setting jig, (supplied), on a flat surface,
(see Fig. 3).
3a. Place new blade on setting jig ensuring cutting edge
butts up to lip, (see Fig. 4).
4a. Fit blade guide on to new blade, Fig. 5), using two screws
removed previously, (do not tighten).
5a. Hold blade in position with index finger, and gently squeeze assy together
with thumb and second finger, (see Fig. 5), tighten both screws, check that blade
has not moved, (cutting edge butting up to lip on jig).
6a. Refit blade assembly to blade cylinder taking care not to damage new blade, (lip
on blade guide fits into slot on cylinder).
7a. Refit blade clamp
8a. Refit two screws and tighten with wrench.
9a. Repeat steps 4 - 8a for other blade.
Fig. 4
Blade Cylinder
Setting Jig
Fig. 3
Cutting
Edge
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