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6462013
User guide
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Clarke 6462013 User guide

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Page 1
OSCILLATING BOBBIN SANDER
MODEL NO: COBS1
PART NO: 6462013
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
DL1022 - ISS 5
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INTRODUCTION
Thank you for purchasing this CLARKE product.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
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CONTENTS
The following items should be supplied in the carton. If any parts are missing, do not operate until the missing parts are replaced. Failure to follow this instruction could result in serious injury.
1 x Bobbin Sander
1 x 13 mm Ø Sanding Sleeve 1 x 19 mm Ø Sanding Sleeve 1 x 26 mm Ø Sanding Sleeve 1 x 38 mm Ø Sanding Sleeve 1 x 51 mm Ø Sanding Sleeve 1 x 76 mm Ø Sanding Sleeve
1 x 19 mm (Ø) x 115 mm Sanding Bobbin 1 x 26 mm (Ø) x 115 mm Sanding Bobbin 1 x 38 mm (Ø) x 115 mm Sanding Bobbin 1 x 51 mm (Ø) x 115 mm Sanding Bobbin 1 x 76 mm (Ø) x 115 mm Sanding Bobbin
1 x 13 mm Ø Table Insert 1 x 19 mm Ø Table Insert 1 x 26 mm Ø Table Insert 1 x 38 mm Ø Table Insert 1 x 51 mm Ø Table Insert 1 x 76 mm Ø Table Insert
1 x Nut 1 x 15 mm Ø Spindle Washer 1 x 21 mm Ø Spindle Washer 1 x 45.8 mm Ø Spindle Washer 1 x Spanner 1 x Support Washer
REPLACEMENT SANDING SLEEVES
Part Number
6pk Fine 6462580
6pk Medium 6462582
6pk Coarse 6462584
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GENERAL SAFETY RULES
WARNING: READ ALL INSTRUCTIONS. FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND/ OR SERIOUS INJURY.
1. Keep work area clear
• Cluttered areas and benches invite injuries.
2. Consider work area environment
• Do not expose tools to rain.
• Do not use tools in damp or wet locations.
• Keep work area well lit.
• Do not use tools in the presence of flammable liquids or gases.
3. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators).
4. Keep other persons away
• Do not let persons, especially children, not involved in the work touch the tool or the extension cord and keep them away from the work area.
5. Store idle tools
• When not in use, tools should be stored in a dry locked-up place, out of reach of children.
6. Use protective equipment
• Use safety glasses, face or dust mask if working operations create dust.
7. Do not force the tool
• It will do the job better and safer at the rate for which it was intended.
8. Use the right tool
• Do not force small tools to do the job of a heavy duty tool.
• Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or logs.
9. Dress properly
• Do not wear loose clothing or jewellery, they can be caught in moving parts.
• Non-skid footwear is recommended when working outdoors.
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• Wear protective hair covering to contain long hair.
10. Dust extraction equipment
• Ensure dust extraction equipment is used.
11. Do not abuse the cord
• Never yank the cord to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges.
12. Secure the work
• Where possible use clamps or a vice to hold the work. It is safer than using your hand.
13. Do not overreach
• Keep proper footing and balance at all times.
14. Maintain tools with care
• Keep cutting tools sharp and clean for better and safer performance.
• Follow instruction for lubricating and changing accessories.
• Inspect tool cords periodically and if damaged have them repaired by an authorized service facility.
• Inspect extension cords periodically and replace if damaged.
• Keep handles dry, clean and free from oil and grease.
15. Disconnect tools
• When not in use, before servicing and when changing accessories such as blades, bits and cutters, disconnect tools from the power supply.
16. Remove adjusting keys and wrenches
• Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
17. Avoid unintentional starting
• Ensure switch is in “off' position when plugging in.
18. Use outdoor extension leads
• When the tool is used outdoors, use only extension cords intended for outdoor use and so marked.
19. Stay alert
• Watch what you are doing, use common sense and do not operate the tool when you are tired.
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20. Check damaged parts
• Before further use of tool, it should be carefully checked to determine that it will operate properly and perform its intended function.
• Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation.
• A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual.
• Have defective switches replaced by an authorized service centre.
• Do not use the tool if the switch does not turn it on and off.
21. Warning
• The use of any accessory or attachment other than one recommended in this instruction manual may present a risk of personal injury.
22. Have your tool repaired by a qualified person
• This electric tool complies with the relevant safety rules. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.
SAFETY SYMBOLS
Read this instruction booklet carefully.
Wear eye protection.
Wear ear protection.
Wear a dust mask that is specially designed to filter microscopic particles.
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ELECTRICAL CONNECTIONS
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
a 5 Amp
the cable is firmly held by the clamp
fuse.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY.
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. The old plug must be discarded safely, as insertion into a power socket could cause an electrical hazard
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL BROWN = LIVE
.
If the colours of the wires in the power cable do not agree with the markings on the plug.
• The BLUE wire must be connected to the terminal which is marked N or coloured black.
• The BROWN wire must be connected to the terminal which is marked L or coloured red.
AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING CURRENT OF LESS THAN 30mA MUST BE USED.
If you are not sure, consult a qualified electrician. DO NOT try to do any repairs
This symbol indicates that this is a Class II product, and does not require an earth connection.
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PARTS IDENTIFICATION
1Table 6Spanner
2 Bobbin 7 Dust Chute
3 Spindle Washer 8 Bobbins + Sanding Sleeves
4Nut 9Spindle
5 Bobbin Sander 10 Table Inserts
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ASSEMBLY
FITTING THE SANDPAPER SLEEVE ONTO THE BOBBIN
1. Fit the sandpaper sleeve on to the bobbin as shown.
NOTE: The 13mm sanding sleeve
does not fit onto a bobbin, it simply slides directly onto the spindle.
PARTS STORAGE
1. The storage slots on the front are used to store the table inserts.
2. The storage slots on the rear are used to store the bobbins/sanding sleeves and the spanner supplied.
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SETUP
1. Put the support washer on the spindle.
• Grooved side must face up.
2. Slide the bobbin on to the spindle.
3. Secure the bobbin using the correct washer, and nut supplied.
• Use the largest washer that
does not overlap the edge of the sanding sleeve.
• Tightening the nut causes the
bobbin to expand slightly which prevents the sanding sleeve from sliding off of the bobbin.
4. Put the correct table insert into place as shown and tighten up the nut on top of the bobbin.
• The table insert must be used at
all times. Replacement table inserts are available from the Clarke spare parts department.
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DUST COLLECTION
Connect a suitable dust collector to the dust chute.
USING THE SANDER
WARNING: CONTACT WITH OR INHALATION OF DUST FROM LEAD BASED PAINTS CAN ENDANGER THE HEALTH OF THE OPERATOR AND BYSTANDERS, ALWAYS WEAR A SUITABLE DUST MASK WHEN USING THE SANDER.
SWITCH ON
Press the green ON button, and allow the machine to come up to full speed before use.
SWITCH OFF
To switch OFF, simply press the red button.
NOTE: In the event of a power failure
the sander will switch off automatically. The user will need to press the green ON button again to restart.
SANDING TIPS
• Do not force the sander, allow it to work at its own pace.
• Keep a firm grip on the workpiece, the sander will have a tendency to push the workpiece to the right.
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MAINTENANCE
WARNING: REMOVE THE PLUG FROM THE MAINS POWER SUPPLY BEFORE CARRYING OUT ANY ADJUSTMENT, SERVICING OR MAINTENANCE
PERIODICALLY
• Keep the ventilation holes clear and free from blockages.
• Wipe the unit with a damp cloth, do not use abrasive chemicals to clean the sander.
SPECIFICATIONS
Model Number COBS1 Operating Temperature Range 0-40°C Bobbin Speed 2000 rpm Oscillations per min 58 Oscillation Travel 16 mm Sanding Table Dimensions: (Length x Width) 370 x 295 mm Table Height 330 mm Bonnin Length 115 mm Max Bobbin Working Height 110 mm Dust Extraction Outlet Diameter 38 mm Operating Voltage and Frequency 230V @ 50Hz Input Power @ Rated Load 450W Sanding Drum Diameters 19, 26, 38, 51, 76 mm Grit grades 80 grit Sound Pressure level : LpA 76 dB Sound Power level: LWA (Uncertainty Factor K) 89 dB (3dB) Vibration aw < 2.5 m/s² Dimensions (L x W x H) 400 x 350 x 450 mm Weight 11.7 kg
The details and specifications contained herein, are correct at the time of going to print. We reserve the right to change specifications without prior notic
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EXPLODED DIAGRAM
1 Hex nut 10mm HTCOBS101 6 Lower spindle washer HTCOBS106
2 Upper spindle washer HTCOBS102 7 Cast iron table HTCOBS107
3 Sander sleeve HTCOBS103 8 Dust washer HTCOBS108
4 Rubber spindle HTCOBS104 9 Dust cover HTCOBS109
5 Throat plate HTCOBS105 10 Washer 05 HTCOBS110
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11 Spring washer 05 HTCOBS111 54 Wheel (I) HTCOBS154
12 Screw 5 x 12 HTCOBS112 55 Spindle HTCOBS155
13 Belt HTCOBS113 56 Pin HTCOBS156
14 Belt II HTCOBS114 57 Wheel (II) HTCOBS157
15 Belt wheel HTCOBS115 58 Bearing sleeve HTCOBS158
16 Spring washer HTCOBS116 59 Wheel plate HTCOBS159
17 Tension roller assembly HTCOBS117 60 Screw 4.2 x 13 HTCOBS160
18 Screw 4.2 x 13 HTCOBS118 61 Screw 4.2 x 13 HTCOBS161
19 Orientation plate assembly HTCOBS119 62 Bearing support HTCOBS162
20 Screw 4.2 x 22 HTCOBS120 63 Bearing 6203zz HTCOBS163
21 Washer 06 HTCOBS121 64 Rubber washer HTCOBS164
22 Spring washer 06 HTCOBS122 65 Felt HTCOBS165
23 Screw 6 x 16 HTCOBS123 66 Wheel Support HTCOBS166
24 Cord clamp HTCOBS124 67 Wire assembly (I) HTCOBS167
25 Screw 4.2 x 15 HTCOBS125 68 Wire assembly (II) HTCOBS168
26 Bearing 6001zz HTCOBS126 69 Rectifier HTCOBS169
27 Spring washer HTCOBS127 70 Screw 4.2 x 19 HTCOBS170
28 Armature assembly HTCOBS128 71 Wire assembly (III) HTCOBS171
29 Bearing 608zz HTCOBS129 72 Wire assembly (IV) HTCOBS172
30 Connection plate HTCOBS130 73 Cord HTCOBS173
31 Field assembly HTCOBS131 74 Cord clamp HTCOBS174
32 Rear cover HTCOBS132 75 Switch Orientation Plate HTCOBS175
33 Brush holder HTCOBS133 76 Housing base HTCOBS176
34 Carbon brush HTCOBS134 77 N/A HTCOBS177
35 Brush spring HTCOBS135 78 Logo label HTCOBS178
36 Cord clamp HTCOBS136 79 Switch orientation (I) HTCOBS179
37 Washer 04 HTCOBS137 80 Switch HTCOBS180
38 Screw 4.2 x 13 HTCOBS138 81 Switch orientation (II) HTCOBS181
39 Washer 04 HTCOBS139 82 Switch assistant orientation HTCOBS182
40 Screw 4.2 x 110 HTCOBS140 83 Screw 4 x 16 HTCOBS183
41 Screw 4.2 x 22 HTCOBS141 84 Warning label (I) HTCOBS184
42 Bearing cover HTCOBS142 85 Cord clamp HTCOBS185
43 Felt HTCOBS143 86 Screw 4.2 x 15 HTCOBS186
44 Rubber washer HTCOBS144 87 Thread HTCOBS187
45 Bearing 6203zz HTCOBS145 88 Screw 4.2 x 1o HTCOBS188
46 Bearing support HTCOBS146 89 Rubber foot HTCOBS189
47 Screw 4.2 x 15 HTCOBS147 90 Washer 06 HTCOBS190
48 Bearing sleeve HTCOBS148 91 Spring washer 06 HTCOBS191
49 Spring HTCOBS149 92 Screw 6 x 16 HTCOBS192
50 Spring washer HTCOBS150 93 Bottom plate HTCOBS193
51 Spindle washer HTCOBS151 94 Screw 4.2 x 13 HTCOBS194
52 Screw 4.2 x 13 HTCOBS152 95 Warning label (II) HTCOBS195
53 Wheel plate HTCOBS153
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DECLARATION OF CONFORMITY
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