Clarke CIS 100, 4500625 User guide

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PROFESSIONAL CORDLESS

IMPACT SCREWDRIVER

Model CIS100

Part No 4500625

OPERATING & MAINTENANCE

INSTRUCTIONS

GC0609

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INTRODUCTION

Thank you for purchasing this CLARKE Impact Screwdriver.

Before attempting to operate the machine, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of according to the laws governing Waste Electrical and Electronic Equipment.

BATTERIES - DISPOSAL

Dispose of old batteries in accordance with local regulations. Do not incinerate or crush, as this will increase the risk of explosion and contamination. If the battery contents come into contact with skin or the eyes, rinse with clean water for several minutes and seek medical advice immediately afterwards.

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CONTENTS

Introduction ............................................................................................ 2

Guarantee .............................................................................................. 2

Environmental Protection ...................................................................... 2

Component Inventory ........................................................................... 3

Safety Precautions ................................................................................. 4

Safety Symbols ....................................................................................... 5

Electrical Connections .......................................................................... 6

Component Identification .................................................................... 7

Initial Battery Charging ......................................................................... 7

Installing & Removing the Bit ................................................................ 9

Operation ............................................................................................... 9

Maintenance ........................................................................................ 10

Parts & Service Contacts ..................................................................... 10

Technical Specifications ..................................................................... 11

Parts List and Diagram......................................................................... 12

Declaration of Conformity .................................................................. 14

COMPONENT INVENTORY

The CIS100 is a professional, rechargeable cordless impact screwdriver.

Upon receipt, unpack and lay out the components, checking against the following list. Any damage or deficiency should be reported to your CLARKE dealer immediately.

1. 12V Impact screwdriver with 1.7a/h battery pack

2. Battery-charging unit

3. Moulded Tool-case

4. 2 x Double-ended phillips no2 screwdriver bits, 1/4”( 6.35mm)

5. Operators manual (this document)

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SAFETY PRECAUTIONS

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - do not wear loose clothing or jewellery. Tie long hair out of the way.

3. Keep children and visitors away - do not let children handle the screwdriver.

4. DO NOT use in damp or wet conditions. Keep the work area well lit. Do not use where a risk of fire or explosion is present.

5. Although the impact screwdriver may be used outdoors, DO NOT leave it exposed to the elements. Avoid direct sunlight, direct heat, rain/moisture etc.

6. Always keep body and clothing dry. Never work in damp area without adequate insulation against electric shock.

7. Do not fit the screwdriver to any stand or clamping device that may damage it.

GENERAL USE

1. This product vibrates during use. Vibration may be harmful to your hands or arms. Stop using the machine if discomfort, a tingling feeling or pain occurs and seek medical advice before resuming use.

2. ALWAYS use ear defenders.

3. ALWAYS stay alert and use common sense - do not use this product when you are tired or under the influence of alcohol or medication.

4. ALWAYS ensure the workpiece is firmly secured leaving both hands free to control the impact screwdriver.

5. ALWAYS wear eye protection when using this product - eye protection must provide protection from the front and the side.

6. ALWAYS ensure the machine has stopped before putting it down after use.

7. ALWAYS set the forward/reverse switch-bar to neutral when changing bits or when the machine is not required for immediate use.

8. ALWAYS ensure that any bits are correctly installed before switching on.

9. A LWAYS store this product in a dry, secure place out of reach of children.

10. ALWAYS keep all equipment dry especially the battery & battery charger.

11. ALWAYS check for any damage or any condition that could affect its operation. Any damaged part should be properly repaired.

12. NEVER carry out any alterations or modifications to this product.

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13. NEVER force or misuse the machine It will do a better and safer job at the

rate for which it was designed.

14. NEVER over-reach. Keep proper footing and balance at all times.

15. NEVER use this product for any other purpose than that described in this

booklet.

16. NEVER use this product if it is defective / operating abnormally.

17. NEVER abuse the mains cable of the battery charger. Never yank the

cable to disconnect it from the socket. Keep the cable away from sharp edges/hot surfaces.

18. NEVER attempt to wipe the machine clean with solvents. Wipe plastic

parts with a soft cloth, slightly dampened with soapy water.

19. NEVER attempt any repairs yourself. If you have a problem with this

product contact your local CLARKE dealer.

SAFETY SYMBOLS

The full technical specification of the battery charger is printed on a label on the charger. The meanings of the markings and symbols are shown below.

Class II appliance which does not need an earth connection

For indoor use only

Read the manual before operating this machine

Falls under the Waste Electrical & Electronic Equipment directive (WEEE)

European Certificate of Conformance

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ELECTRICAL CONNECTIONS

This battery charger is provided with a 13 amp, 230 volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply. Should the plug need changing at any time, ensure that a plug of identical specification is used.

This appliance is of double insulated design

No earth conductor is provided. The two wires in the mains lead should be wired up in accordance with the following colour code:

Blue — Neutral

Brown — Live

Connect the BROWN coloured cord to the plug terminal marked a letter “L” Connect the BLUE coloured cord to the plug terminal marked a letter “N”

If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace the fuse cover, ensure that the correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local Clarke dealer or most electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating and this replacement must be ASTA approved to BS1362.

If in any doubt, consult a qualified electrician. DO NOT attempt any electrical repairs yourself.

CABLE EXTENSION

Do not use an extension longer than 10 metres and one where the conductors, are less than 1.5mm2.

If used outdoors, ensure the extension cable is designed for outdoor use.

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COMPONENT IDENTIFICATION

1. Bit Holder (chuck)

2. Battery Release Button

3. Forward/Reverse Switch-bar

4. Battery Pack

5. Trigger

6. Wrist Strap

BATTERY CHARGING

1. The new battery pack will require charging before use.

2. Squeeze the battery release buttons on either side of the battery pack and pull gently down to disengage the battery pack from the machine body as in Fig 1.

3. Insert the battery pack into the battery charger, as shown in Fig 2, noting that it will only fit one way.

4. Plug the charger into a 230v (mains) power supply and switch ON.

• The green POWER ON light will illuminate

to show the unit is connected to the mains supply. The RED charging light will start flashing and charging will begin.

• If charging does not take place, ensure

all connections are clean and free of grease etc.

FIG 1

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• If the red charging light will not stay on for more than a few moments, the battery pack is likely to be defective and it must be replaced with a new one.

• When charging is complete (typically after about 1/2 hour), the RED charging light stops flashing and remains ON. The battery pack can be considered charged and be removed, whereupon the red light will go out. The charging time will be dependant upon the initial state of the batteries.

• During the charging cycle the red light should be flashing approximately once per second. If it flashes at a significantly faster rate, this indicates the battery temperature is too high. If this occurs, the battery should be removed, allowed

FIG 2

to cool down and then re-inserted.

The above can occur either because a fully charged battery has been inserted too quickly after being recharged, or if the battery has become warm during use. (This is normal when the impact wrench is used for an extended period and does not indicate a fault condition.

• When charging a new battery pack, it may not initially accept full charge. This is common & does not indicate a fault. It can be recharged fully after it has been discharged a couple of times.

5. After charging, switch off and unplug the charger from the power supply.

6. Remove the battery pack from the charger and slide it back into the machine until it clips into place. The battery pack should slide in easily. If the battery pack is not to be fitted immediately, ensure that the metal contacts are protected so as to avoid the possibility of a short circuit which would cause damage.

For maximum battery life, we recommend that you maintain the battery in a fully charged state at all times.

Remember to avoid extremes of heat or cold when charging. Avoid temperatures outside the range of Minimum 4°C /Maximum 40°C. Avoid placing batteries in direct strong sunlight or any other heat source.

NOTE:

Ni-Cad batteries should be given a full charge when first supplied new. Maximum battery performance will be achieved after approximately 5 complete charge/discharge cycles.

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The battery should be fully discharged before recharging in order to achieve its optimum performance.

charge has been used will, in effect, reduce its capacity.

Nickel cadmium batteries will slowly lose their power whilst in storage. If they become fully discharged, no not leave the batteries in this state for any length of time.

Constant topping up after only a small amount of

INSTALLING & REMOVING THE BIT

1. Pull the sleeve away from the machine body and insert the bit into the sleeve as far as it will go. Release the sleeve to secure the bit in place as shown in Fig 3.

2. To remove the bit, pull the sleeve and draw the bit out.

• If the bit is not inserted deep enough into the sleeve, the sleeve will not spring back and the bit will not be secured.

FIG 3

OPERATION

1. Squeeze the trigger to start the machine.

2. Increase the speed of the machine by increasing pressure on the trigger.

3. Release the trigger to stop.

4. To run the impact screwdriver in reverse, push the switch bar through the drive unit as shown in Fig 4. The direction of rotation is shown on the end face of the bar.

• The 3-position switch bar controls forward or reverse direction of rotation. Select the appropriate setting ONLY when the chuck is STATIONARY. Do not move the switch-bar when the chuck is moving. When the switch-bar is in the central position the trigger is locked.

5. Always check the direction of rotation before operation.

FIG 4

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6. Hold the machine firmly and place the point of the screwdriver bit in the screw head. Apply sufficient pressure that the bit will not slip off the screw and start the machine.

Note: Take care to use the correct bit for the head of screw that you wish to

use. Take care to point the machine straight at the screw.

7. Before starting work, always perform a test operation to determine the appropriate tightening effort for the screw in whatever material is being used.

8. Turn off the machine as soon as the impact sound is heard, taking care not to damage the screw. Extra care is needed with small screws.

Note: As the battery becomes discharged, the power available will drop.

Operating the machine at low speed will cause a reduction in torque.

9. After use, recharge the battery cartridge as shown on pages 7-8. Avoid leaving your batteries in a discharged state.

MAINTENANCE

Keep the unit clean by wiping with a dry cloth. DO NOT use solvents as a cleaning agent.

Keep the battery pack well charged at all times.

Check the battery charger power cable to ensure it is sound & free from cracks etc.

All bearings in this tool are lubricated with sufficient amount of high quality lubricant for the tool’s lifetime under normal operating conditions, therefore no further lubrication is required.

Refer to your Clarke dealer if internal maintenance is required.

Your Clarke Impact Screwdriver has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully you encounter problems, take the unit to your local Clarke dealer.

SPARE PARTS & SERVICE CONTACTS

For parts & servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

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TECHNICAL SPECIFICATION

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Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice.

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PARTS LIST

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1gniReiT10001SICZC191eldnipS91001SICZC1

2laeS20001SICZC102toggipS02001SICZC2

3gnirpS30001SICZC112raeGyratenalP12001SICZC2

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5wercS50001SICZC432tekcarByratenalP32001SICZC1

6gnisuoHesoN60001SICZC142gniraeB42

7hsuBdrawroF70001SICZC152gnisuoHraeG52001SICZC1

8gniRerbiF80001SICZC162raeGrotoM62001SICZC1

9teksaGrebbuR90001S

01teksaG01001SICZC182rotoM82001SICZC1

11llaBleetS11001SICZC192rabhctiwS92001SICZC1

elSgnikcoL40001SICZC122teksaG22001SICZC1

001SICZC1

ICZC172wercS72001SICZC1

21livnA21001SICZC103h

31llaBleetS31001SICZC213kcaPyrettaB13001SICZC1

41teksaG41001SICZC123)HL(gnisuoH23001SICZC1

51gnirpS51001S

61teksaG61001SICZC143tneV43001SICZC1

71gnirpS71001SICZC153)HR(gnisuoH53001SICZC1

81teksaG81001SIC

ICZC133dnabtsirW33001SICZC1

ZC163wercS63001SICZC6

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73regrahCyrettaB73001SICZC1

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PARTS DIAGRAM

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DECLARATION OF CONFORMITY

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NOTES

__________________________________________________________________________

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