Clarion PN-2445M-E, PN-2445M-G, PN-2445M-B, PN-2445M-C, PN-2445M-F User Manual

...

Clarion Co., Ltd.

5-35-2, Hakusan, Bunkyouku, Tokyo, 112-8608 Japan

Service Dept.- 50 kamitoda,Toda-shi,Saitama,335-8511 Japan Tel: 048-443-1111 FAX:048-433-6996

Service Manual

NISSAN Automobile Genuine FM/AM Radio CD Stereo

Published by Service Dept.

298-5971-00

Printed in Japan

Mar.2002 P

Model

PN-2445M-A

(Genuine No.28185 4Z500/ID No.CY290)

PN-2445M-B

(Genuine No.28185 4Z510/ID No.CY300)

PN-2445M-C

(Genuine No.28185 4Z520/ID No.CY310)

PN-2445M-D

(Genuine No.28185 4Z400/ID No.CY260)

PN-2445M-E

(Genuine No.28185 4Z410/ID No.CY270)

PN-2445M-F

(Genuine No.28185 4Z420/ID No.CY280)

PN-2445M-G

(Genuine No.28185 4Z700/ID No.CY320)

■SPECIFICATIONS

Radio section

Tuning system: PLL frequency synthesizer system Receive range: AM 530kHz to 1,710kHz

FM 87.75MHz to 107.9MHz

Intermediate frequency:

±3kHz

AM 450 FM 10.7

Quieting sensitivity: AM Less than 32dB

FM Less than 10dB Separation: FM More than 22 S/N ratio: AM More than 45dB

FM More than 50dB Auto tuning stop sensitivity:

AM 32

FM 25

(87.9/98.1/107.9MHz)

±0.3MHz

μ(at 20dB S/N) μ(at 30dB S/N)

＋5/−7dB(1kHz)

±6dBμ(600/1000/1400kHz) ±6dBμ

- 1 -

CD section

Disc: 12cm Disc Separation: More than 50dB(Filter:20kHz LPF) S/N ratio: More than 74dB Distortion: Less than 0.4%

(Filter:20kHz LPF)

General

Load impedance: 4Ω/CH Power output: 30W Power supply voltage: DC13.2V(10.8V to 16.0V)

Back-up consumption: Less than 3mA Dimensions(mm): 180(W) Weight: 1.4kg

※ Specifications and design are subject to change without

notice for further improvement.

×4

Negative ground

×52(H)×159(D)

PN-2445M

■COMPONENTS

PN-2445M-A/M-B/M-C/M-D/M-E/M-F/M-G

Main unit −−−−− 1

■NOTE

We cannot supply PWB with component parts in principle. When a circuit on PWB has failure, please repair it by component parts base. Parts which are not mentioned in service manual are not supplied.

■DIFFERENCE FEATURE LIST

Esctcheon Equalizer

PN-2445M-A Black PN-2445M-B Brown ○ PN-2445M-C Gray ○ PN-2445M-D Black × PN-2445M-E Brown × PN-2445M-F Gray × PN-2445M-G Black ○

○

■ To engineers in charge of repair or

inspection of our products.

Before repair or inspection, make sure to follow the instructions so that customers and Engineers in charge of repair or inspection can avoid suffering any risk or injury.

1. Use specified parts. The system uses parts with special safety features against fire and voltage. Use only parts with equivalent characteristics when replacing them. The use of unspecified parts shall be regarded as remodeling for which we shall not be liable. The onus of product liability (PL) shall not be our responsibility in cases where an accident or failure is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after replacement or re-wiring. For proper circuit construction, use of insulation tubes, bonding, gaps to PWB, etc, is involved. The wiring connection and routing to the PWB are specially planned using clamps to keep away from heated and high voltage parts. Ensure that they are placed back in their original positions after repair or inspection. If extended damage is caused due to negligence during repair, the legal responsibility shall be with the repairing company.

3. Check for safety after repair. Check that the screws, parts and wires are put back securely in their original position after repair. Ensure for safety reasons there is no possibility of secondary ploblems around the repaired spots. If extended damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts for the automobile. Disconnect the battery terminal after turning the ignition key off. If wrong wiring connections are made with the battery connected, a short circuit and/or fire may occur. If

extensive damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company.

5. Cautions regarding chips. Do not reuse removed chips even when no abnormality is observed in their appearance. Always replace them with new ones. (The chip parts include resistors, capacitors, diodes, transistors, etc). The negative pole of tantalum capacitors is highly susceptible to heat, so use special care when replacing them and check the operation afterwards.

6. Cautions in handling flexible PWB Before working with a soldering iron, make sure that the iron tip temperature is around 270 apply the iron tip repeatedly(more than three times)to the same patterns. Also take care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.

8. Cautions in checking that the optical pickup lights up. The laser is focused on the disc reflection surface through the lens of the optical pickup. When checking that the laser optical diode lights up, keep your eyes more than 30cms away from the lens. Prolonged viewing of the laser within 30cms may damage your eyesight.

9. Cautions in handling the optical pickup The laser diode of the optical pickup can be damaged by electrostatic charge caused by your clothes and body. Make sure to avoid electrostatic charges on your clothes or body, or discharge static electricity before handling the optical pickup.

9-1. Laser diode

The laser diode terminals are shorted for transportation in order to prevent electrostatic damage. After replacement, open the shorted circuit. When removing the pickup from the mechanism, short the terminals by soldering them to prevent this damage.

9-2. Actuator

The actuator has a powerful magnetic circuit. If a magnetic material is put close to it. Its characteristics will change. Ensure that no foreign substances enter through the ventilation slots in the cover.

9-3. Cleaning the lens

Dust on the optical lens affects performance. To clean the lens, apply a small amount of isopropyl alcohol to lens paper and wipe the lens gently.

℃. Take care not to

- 2 -PN-2445M

■ADJUSTMENT

Item Procedure

FM noise convergence

Clock accuracy

1. Input the 98.1MHz/55dB

2. Adjust the outputs to

1. Turn off and on the ACC switch twice, while holding the buttons of power switch

μ(1kHz 30% MOD) signal.

−18±3dB by VR102 when the SG output is set to −20dBμ.

and CD eject to make the unit the test mode.

2. Set a universal timer to TP101(T-BASE), adjust TC201 so that a reading of the meter is 0

±0.1 sec./day.

■EXPLANATION OF IC

052-1163-20 uPD178076GF-540-3BA CD & Radio System control

1.Terminal Description pin 1: EJECT SW : IN : Eject switch ON signal input.

pin 2: NU : - : Not in use.

pin 3: NU : - : Not in use.

pin 4: VOL DATA : O : The serial data output to the volume IC.

pin 5: VOL CLK : O : The clock pulse output to the volume IC.

pin 6: VOL CE : O : The chip enable signal output to the vol-

pin 7: NU : - : Not in use.

pin 8: LCD DI : IN : The srial data input from the LCD driver.

pin 9: LCD DO : O : The srial data output to the LCD driver.

pin 10: LCD CLK : O : The clock pulse output to the LCD driv-

pin 11: LCD CE : O : The chip enable signal output to the LCD

pin 12: NU : - : Not in use.

pin 13: POWER SW :IN: Power switch ON signal input.

pin 14: VOL 1 : IN: Volume control pulse input from the rota-

pin 15: VOL 2 : IN: Volume control pulse input from the rota-

pin 16: ILL : IN : Illumination ON signal input.

pin 17: NU : - : Not in use.

pin 18: NU : - : Not in use.

pin 19: NU : - : Not in use.

pin 20: NU : - : Not in use.

pin 21: NU : - : Not in use.

pin 22: NU : - : Not in use.

pin 23: NU : - : Not in use.

pin 24: NU : - : Not in use.

pin 25: NU : - : Not in use.

pin 26: NU : - : Not in use.

pin 27: A VDD : - : Positive supply voltage for the Analog sec-

pin 28: NU : - : Not in use.

pin 29: NU : - : Not in use.

pin 30: NU : - : Not in use.

pin 31: NU : - : Not in use.

pin 32: A VSS : - : Analog ground.

pin 33: REG CPU : IN : The capacitor connection terminal to sup-

pin 34: VDD : - : Positive supply voltage.

pin 35: REG OSC :IN : The capacitor connection terminal to sup-

pin 36: X 2 : - : Crystal connection.

pin 37: X 1 : - : Crystal connection.

pin 38 : GND : - : Ground.

pin 39: NU : - : Not in use.

pin 40 : GND : - : Ground.

pin 41: AM IF :IN : Input terminal of the internal universal

pin 42: FM IF : IN: Input terminal of the internal universal

pin 43: VDD PLL : - : Positive supply voltage for the PLL.

pin 44: FM OSC : IN : Input terminal of the internal counter for

pin 45: AM OSC : IN: Input terminal of the internal counter for

pin 46: GND PLL : - : Ground for the PLL.

pin 47: Voltage Tune : O : PLL error output.

ume IC.

er.

driver.

ry encoder.

tion.

press the ripple.

counter for AM IF.

counter for FM IF.

FM OSC( Local Oscillation ).

AM OSC( Local Oscillation ).

Measuring instrument

SSG AC volt meter

Chronometer

pin 48: NU : - : Not in use.

pin 49: IC : IN : Connected to the ground.

pin 50: RESET :IN : Reset signal input.

pin 51: NU : - : Not in use.

pin 52: NU : - : Not in use.

pin 53: ST/TWEET :I/O: Outputs "L" at AM 900kHz receiving. In-

pin 54: CLK INT :IN: Without a clock = "H".

pin 55: AUX ON :IN: AUX ON signal input.

pin 56: TEST : - : For the Test.

pin 57: LCD ON : O : LCD back light ON signal output.

pin 58: NU : - : Not in use.

pin 59: BEEP : O : Beep out.

pin 60: NU : - : Not in use.

pin 61: NU : - : Not in use.

pin 62: CD RESET : O : The reset pulse output to the CD IC.

pin 63: NU : - : Not in use.

pin 64: AF MUTE : O : Audio frequency signal muting.

pin 65: NU : - : Not in use.

pin 66: FM ON : O : FM ON signal output.

pin 67: AM ON : O : AM ON signal output.

pin 68: CD ON : O : CD ON signal output.

pin 69: NU : - : Not in use.

pin 70: NU : - : Not in use.

pin 71: NU : - : Not in use.

pin 72: RF MUTE : O : Radio frequency signal muting.

pin 73: DX/LO : O : DX/Local select signal output.

pin 74: SYS ON : O : System ON signal output.

pin 75: AMP ON : O : Audio power amplifier ON signal output.

pin 76: COMBI ON : O : Combi ON signal output.

pin 77: NU : - : Not in use.

pin 78: ACC IN :IN : ACC detection signal intput.

pin 79: RADIO ON : O : Radio ON signal output.

pin 80: NU : - : Not in use.

pin 81: SBSY :IN : Sub code sync input.

pin 82 : GND : - : Ground.

pin 83: CD CONNECT : IN : CD connection check signal input.

pin 84: BUS 0 :I/O: CD IC Data input / output.

pin 85: BUS 1 :I/O: CD IC Data input / output.

pin 86: BUS 2 :I/O: CD IC Data input / output.

pin 87: BUS 3 :I/O: CD IC Data input / output.

pin 88: BUS CK : O : Clock pulse output to the CD IC.

pin 89: CCE : O : The chip enable signal output.

pin 90: GS1 TEST : O : Test data output.

pin 91: S STOP : IN : In side limit signal input.

pin 92: CHU SW :IN: CD disc chucking signal input.

pin 93: TR B : IN: Photo sensor signal input from the CD

pin 94: TR A : IN: Photo sensor signal input from the CD

pin 95: LD CONT :IN : Loading control signal input.

pin 96: LD MUTE : O : Muting signal output to the CD mecha-

pin 97: NU : - : Not in use.

pin 98: BAND SEL :IN : Band selection input.

pin 99: VDD : - : Positive supply voltage.

pin100: GND : - : Ground.

puts "L" at FM stereo receiving.

mechanism.

nism.

- 3 -

PN-2445M

■EXPLODED VIEW・PARTS LIST

Main section

1 940-7943-86 ESCUTCHEON ASSY 1

940-7943-87 ESCUTCHEON ASSY(M-B,M-E) 940-7943-88 ESCUTCHEON ASSY(M-C,M-F)

1-1 716-0872-00 PAD SCREW(M1.7×5 SILVER) 6

2 039-2055-00 SWITCH PWB 1

3 013-6300-51 SWITCH 13

4 013-6302-50 SWITCH 1

5 017-0433-58 PILOT LAMP(14V40mA) 5

6 017-0447-59 PILOT LAMP(8V105mA) 2

7 016-0010-15 VR-W/SHAFT 1

(M-A,M-D,M-G)

(WITHOUT COMPONENT)

NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY

8 335-6541-80 ILLUMI HOLDER 1

9 335-5777-00 LCD ILLUMI 1

10 335-5779-00 COLOR FILTER 1

11 379-1217-30 INDICATOR 1

12 331-2448-01 LCD COVER 1

13 074-1151-14 OUTLET SOCKET(14P) 1

14 073-0774-00 TERMINAL 2

15 380-5515-80 KNOB 1

- 4 -PN-2445M

16 373-0957-04 DIAL COVER(M-A) 1

17 716-0872-00 PAD SCREW(M1.7×5 SILVER) 4

18 347-2510-00 CUSHION TAPE 4

19 039-2054-00 MAIN PWB 1

20 076-0540-14 PLUG(14P) 1

21 074-1191-26 OUTLET SOCKET(26P) 1

22 103-2012-00 TRANSISTOR(2SD2012) 1

23 051-2040-00 IC(TA8276H) 1

24 074-0850-08 OUTLET SOCKET(DIN8P) 1

25 074-1068-11 OUTLET SOCKET 1

26 880-1917B AM/FM TUNER 1

27 073-0762-90 TERMINAL 2

28 307-0683-05 REAR PLATE 1

29 313-1825-15 HEAT SINK 1

30 092-0702-00 ANT RECEPT 1

373-0957-05 DIAL COVER(M-B) 373-0957-06 DIAL COVER(M-C) 373-0957-07 DIAL COVER(M-D) 373-0957-08 DIAL COVER(M-E) 373-0957-09 DIAL COVER(M-F) 373-0957-22 DIAL COVER(M-G)

(WITHOUT COMPONENT)

NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY

31 716-0878-00 IT SCREW(M2.6×5) 3 32 714-2606-81 MACHINE SCREW(M2.6×6) 15 33 714-2612-81 MACHINE SCREW(M2.6×12) 2

34 073-0774-00 TERMINAL 1

35 305-0316-00 SIDE COVER(L) 1

36 305-0317-00 SIDE COVER(R) 1

37 331-3268-00 ES-PLATE 1

38 929-0220-81 CD MECHANISM 1

39 331-3254-10 MECHANISM BRACKET 1

40 816-2549-00 FLAT WIRE 1

41 311-1833-10 LOWER CASE 1

42 310-1739-10 UPPER CASE 1

43 286-9269-13 SETPLATE(M-A) 1

44 714-2603-81 MACHINE SCREW(M2.6×3) 2 45 702-3008-81 TAP SCREW(φ3×8) 2

286-9269-14 SETPLATE(M-B) 286-9269-15 SETPLATE(M-C) 286-9269-16 SETPLATE(M-D) 286-9269-17 SETPLATE(M-E) 286-9269-18 SETPLATE(M-F) 286-9269-19 SETPLATE(M-G)

CD mechanism section : 929-0220-81

※The exploded view of CD mechanism is on page 6.

1 966-0595-24 DRIVE PLATE ASSY 1

2 969-0060-30 PICK UP UNIT 1

3 039-1944-21 LED PWB 1

4 039-1945-20 CD PWB 1

5 SMA-182-100 MOTOR ASSY(SPINDLE) 1

6 SMA-183-100 MOTOR ASSY(SLED) 1

7 HBS-516-100 CLAMPER SUB ASSY 1

8 803-4906-60 VINYL COAT WIRE(ORG) 1

9 816-2591-00 LEAD WIRE(YEL) 1

10 620-1025-21 ID-LOCK PLATE 1

11 620-1026-21 SPRING PLATE 1

12 620-1027-24 LOWER CHASSIS 1

13 620-1028-21 UPPER CHASSIS 1

14 620-1029-21 SH-SPRING 1

15 621-0598-25 UPPER GUIDE 1

16 621-0599-25 ROLLER GUIDE 1

17 621-0600-25 SHIFT LEVER 1

18 621-0601-21 RACK 1

19 621-0602-22 LOCK ARM L 1

20 621-0603-23 LOCK ARM R 1

21 621-0604-21 GEAR BASE 1

22 621-0605-21 GEAR COVER 1

23 621-0606-21 IDLE CASE 1

24 816-2590-00 VINYL COAT WIRE(GRN) 1

25 621-0608-21 SECOND GEAR 1

26 621-0609-20 BASE GEAR 1

27 621-0610-20 IDLE GEAR A 1

28 621-0611-20 IDLE GEAR B 1

29 621-0612-21 ROLLER GEAR A 1

(WITHOUT COMPONENT)

NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY

30 621-0613-20 ROLLER GEAR B 1

31 621-0614-20 ROLLER GEAR C 1

32 621-0615-21 ROLLER GEAR D 1

33 621-0616-20 POWER GEAR A 1

34 621-0617-20 POWER GEAR B 1

35 621-0618-20 POWER GEAR C 1

36 621-0619-20 POWER GEAR D 1

37 621-0620-20 THREAD GEAR A 1

38 621-0621-20 THREAD GEAR B 1

39 621-0622-21 ROLLER SLEEVE 2

40 621-0623-21 LS-HOLDER 1

41 621-0624-21 GUIDE RAIL 1

42 816-2593-00 LEAD WIRE(PUR) 1

43 816-2542-01 FLAT WIRE(10P) 1

44 716-3473-00 SCREW 2

45 621-0628-21 SH-BASE 1

46 621-0629-20 LOADING ROLLER 2

47 345-8704-20 CUSHION RUBBER 1

48 622-1571-21 ROLLER SHAFT 1

49 624-0018-01 LEAD SCREW 1

50 629-0081-20 DAMPER F 2

51 629-0082-20 DAMPER R 1

52 714-2003-81 MACHINE SCREW 2

53 716-1507-00 SCREW 8

54 716-1733-00 SCREW 2

55 716-3469-00 SPECIAL SCREW 2

56 716-3446-00 SCREW 2

57 750-3465-21 ROLLER SPRING L 1

58 750-3466-20 ROLLER SPRING R 1

59 750-3467-21 SHIFT SPRING 1

- 5 -

PN-2445M

+ 11 hidden pages