Clarion PP-2121I-A, PN-2121N-A, PN-2121D-A Service Manual

Ciarion Co., Ltd.

Export Division- 22-3, Shibuya 2-chome, Shibuyaku, Tokyo, 150 Japan Tel: [phone] Fax: [phone] Telex: J22908, J22152
Service Dept.- 50 kamitoda,Toda-shi,Saitama,335 Japan Tel: [phone] Fax: [phone]

Service Manual

Published by Service Dept.

NISSAN Automobile Genuine
AM/FM Radio Cassette
Stereo CD Deck

(PN-2121N-A)

■ORIGINAL SERVICE MANUAL

This additional service manual is designed to be used
together with Model PN-2121K

Original model Manual No.
PN-2121K 298-5519-00

■SPECIFICATIONS

Radio section

Tuning system: PLL Frequency synthesizer system
Receive range: AM 530kHz to 1,710kHz

FM 87.75MHz to 107.9MHz

Intermediate frequency:

AM 450kHz
FM 10.7MHz

Quieting sensitivity: AM Less than 32dB

(at 20dB S/N)
FM Less than 10dB

(at 30dB S/N)
Separation: FM More than 20dB
Auto tuning stop sensitivity:

AM 32

±6dBμ

FM 25±6dBμ

Tape section

Reproducting system:

4 track,2 channel stereo

cassette tape playback
Wow and flutter: Less than 0.15
Separation: More than 35dB
Cross talk: More than 45dB
S/N ratio: Normal tape(120

47dB/55dB(DOLBY NR ON)

Metal tape(70

49dB/57dB(DOLBY NR ON)
FF/REW time: 110sec.(C-60)

μs)

μ

μ

％(W.R.M.S)

μs)

Model

PN-2121D-A

(Genuine No.28188 0L700/ID
No.CN555)

Model

PN-2121N-A

(Genuine No.28188 1W300/ID
No.CN575)

Model

PP-2121I-A

(Genuine No.28188 22Y00/ID
No.CN545)

CD section

Disc: 12cm,8cm Disc
Frequency response:

16Hz to 20kHz(

Separation: PN-2121D-A/PP-2121I-A

More than 52dB
PN-2121N-A
More than 40dB

S/N ratio: More than 80dB

General

Output level: PN-2121D-A/PP-2121I-A

6V

＋0.5V,−2.0V(CD 1kHz 0dB)

260mV

±3dB

(TEL 1kHz 100mV INPUT)
PN-2121N-A
3V

±0.6V(CD 1kHz 0dB)

130mV

±3dB

(TEL 1kHz 100mV INPUT)

Power supply voltage:

DC14.4V(10.8V to 15.6V)
Negative ground

Back-up consumption:

Less than 3mA
Dimensions(mm): 184(W)
Weight: 2.6kg

×112(H)×160(D)

±3dB)

- 1 -

Printed in Japan 298-5554-00 OCT.1996 P

PN-2121D

※ Dolby noise reduction manufactured under license

from Dolby Laboratories Licensing Corporation.

※ "DOLBY" and the double-D symbol are trademarks of

Dolby Laboratories Licensing Corporation.

※ Specifications and design are subject to change with-

out notice for further improvement.

■ COMPONENTS

PN-2121D-A/PN-2121N-A/PP-2121I-A

Main unit        1

■ To engineers in charge of repair or inspection of our products.

Before repair or inspection,make sure to follow the instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering any risk or injury.

1. Use specified parts.
The system uses parts with special safety features against fire and voltage.Use only parts with equivalent characteris­tics when replacing them.
The use of unspecified parts shall be regarded as remodeling for which we shall not be liable.The onus of product liability
(PL) shall not be our responsibility in cases where an accident or failure is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after replacement or re-wiring.
For proper circuit construction,use of insulation tubes,bonding,gaps to PWB,etc,is involved.The wiring connection and
routing to the PWB are specially planned using clamps to keep away from heated and high voltage parts.Ensure that
they are placed back in their original positions after repair or inspection.
If extended damage is caused due to negligence during repair,the legal responsibility shall be with the repairing com­pany.

3. Check for safety after repair.
Check that the screws,parts and wires are put back securely in their original position after repair.Ensure for safety
reasons there is no possibility of secondary ploblems around the repaired spots.
If extended damage is caused due to negligence of repair,the legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts for the automobile.
Disconnect the battery terminal after turning the ignition key off.If wrong wiring connections are made with the battery
connected, a short circuit and/or fire may occur.If extensive damage is caused due to negligence of repair,the legal
responsibility shall be with the repairing company.

5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is observed in their appearance.Always replace them with new
ones.(The chip parts include resistors,capacitors,diodes,transistors,etc).The negative pole of tantalum capacitors is
highly susceptible to heat,so use special care when replacing them and check the operation afterwards.

6. Cautions in handling flexible PWB
Before working with a soldering iron,make sure that the iron tip temperature is around 270
iron tip repeatedly(more than three times)to the same patterns.Also take care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replacement.Recheck all work before you apply power to the unit.

8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through the lens of the optical pickup. When checking that the laser
optical diode lights up,keep your eyes more than 30cms away from the lens.Prolonged viewing of the laser within 30cms
may damage your eyesight.

9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by electrostatic charge caused by your clothes and body.Make
sure to avoid electrostatic charges on your clothes or body,or discharge static electricity before handling the optical
pickup.

9-1. Laser diode

The laser diode terminals are shorted for transportation in order to prevent electrostatic damage.After
replacement,open the shorted circuit.When removing the pickup from the mechanism,short the terminals by
soldering them to prevent this damage.

9-2. Actuator

The actuator has a powerful magnetic circuit.If a magnetic material is put close to it.its characteristics will
change.Ensure that no foreign substances enter through the ventilation slots in the cover.

9-3. Cleaning the lens

Dust on the optical lens affects performance.To clean the lens,apply a small amount of isopropylalcohol to
lens paper and wipe the lens gently.

℃.Take care not to apply the

PN-2121D

- 2 -

■DIFFERENCE FEATURE LIST

Illumination color Clock Pre output power
PN-2121K-A WHITE − 3V:300Ω
PN-2121D-A WHITE − 6V:300Ω
PN-2121N-A WHITE   3V:300Ω
PP-2121I-A GREEN − 6V:300Ω

■DIFFRENCE FROM ORIGINAL MODEL

■ ADJUSTMENS

Clock section/PN-2121N-A

Item Procedure

Measuring
instrument

Clock 1.Connect a electrical chronometer to CLOCK TP of Main PWB.

2.Adjust the TC101 so that Output of chronometer becomes

＋0.1±0.1 sec.

■ CIRCUT DIAGRAM

Main PWB section 2/2

Main PWB section 2/2 System control PWB section

・System control PWB section/PN-2121N-A

Electrical
chronometer

- 3 -

PN-2121D

Display PWB section/PN-2121N-A

TO SYSTEM CONTROL PWB (J502)

System control PWB section/PN-2121D-A/PN-2121N-A/PP-2121I-A

PN-2121D

- 4 -

■ PRINTED WIRING BOARD

System control PWB section(D519,D520,D521 diode SW)
PN-2121D-A/PN-2121N-A/PP-2121I-A

■ PARTS LIST/PN-2121D-A

Main PWB section

REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
C 114 184-4773-22 10V 470μF

R 154 117-4721-10 1/10W 4.7kΩ
R 157 117-4721-10 1/10W 4.7kΩ
R 226 117-5621-10 1/10W 5.6kΩ

Note)Several different parts of the same reference number are alternative parts.

One of those parts is used in the set.

R 227 117-5621-10 1/10W 5.6kΩ
R 228 117-2431-15 1/10W 24kΩ
R 229 117-2431-15 1/10W 24kΩ
R 230 117-5621-10 1/10W 5.6kΩ

R 231 117-5621-10 1/10W 5.6kΩ
R 232 117-2431-15 1/10W 24kΩ
R 233 117-2431-15 1/10W 24kΩ

System control PWB section

REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
D 520 001-0330-00 1SS119 D 520 001-0352-00 1SS176 D 521       DELETE

■ PARTS LIST/PN-2121N-A

Main PWB section

REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
C 114 184-4773-22 10V 470μF

C 157 176-1011-00 100pF

Note)Several different parts of the same reference number are alternative parts.

One of those parts is used in the set.

L 106 010-2174-16 22μH
R 180 117-1021-10 1/10W 1kΩ

- 5 -

R 181 117-1041-10 1/10W 100kΩ
TC 101 004-1580-09

PN-2121D

System control PWB section

REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
D 519 001-0330-00 1SS119

D 519 001-0352-00 1SS176

D 521 001-0330-00 1SS119
D 521 001-0352-00 1SS176

R 521 111-1021-91 1/4W 1kΩ

Display PWB section

REF No. PART No. DESCRIPTION
S 717 013-6300-00

■ PARTS LIST/PP-2121I-A

Main PWB section

REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
C 114 184-4773-22 10V 470μF

R 154 117-4721-10 1/10W 4.7kΩ
R 157 117-4721-10 1/10W 4.7kΩ
R 226 117-5621-10 1/10W 5.6kΩ

Note)Several different parts of the same reference number are alternative parts.

One of those parts is used in the set.

R 227 117-5621-10 1/10W 5.6kΩ
R 228 117-2431-15 1/10W 24kΩ
R 229 117-2431-15 1/10W 24kΩ
R 230 117-5621-10 1/10W 5.6kΩ

R 231 117-5621-10 1/10W 5.6kΩ
R 232 117-2431-15 1/10W 24kΩ
R 233 117-2431-15 1/10W 24kΩ

System control PWB section

REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
D 520 001-0330-00 1SS119 D 520 001-0352-00 1SS176 D 521       DELETE

Display PWB section

REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
PL 701 017-0433-05 14V 40mA

PL 702 017-0433-05 14V 40mA
PL 703 017-0433-05 14V 40mA

PL 704 017-0433-05 14V 40mA
PL 705 017-0433-05 14V 40mA
PL 706 017-0433-05 14V 40mA

PL 707 017-0433-05 14V 40mA
PL 708 017-0433-05 14V 40mA
PL 709 017-0433-05 14V 40mA

■ EXPLODED VIEW・PARTS LIST

Escutcheon section

NO. PART NO. DESCRIPTION Q'TY

1 940-7759-00 ESCUTCHEON ASS'Y(D-A,I-A) 1

6 017-0433-02 PILOT LAMP(D-A,N-A) 9

940-7765-00 ESCUTCHEON ASS'Y(N-A)

017-0433-05 PILOT LAMP(I-A)

NO. PART NO. DESCRIPTION Q'TY

23 320-0512-05 DUSTPROOF COVER(D-A) 1

320-0512-04 DUSTPROOF COVER(N-A)
320-0512-03 DUSTPROOF COVER(I-A)

Main section

NO. PART NO. DESCRIPTION Q'TY

24 286-8153-04 SETPLATE(D-A) 1

PN-2121D

286-8153-08 SETPLATE(N-A)
286-8153-05 SETPLATE(I-A)

- 6 -

Main PWB section 2/2

System control PWB secstion

PN-2121N-A

D519,D521
PN-2121N-A

D520
PN-2121D-A
PP-2121I-A

Main PWB section 2/2

System control PWB secstion

PN-2121N-A

D519,D521
PN-2121N-A

D520
PN-2121D-A
PP-2121I-A

- 7 -

PN-2121D