Clack WS2H, WS3 User Manual

Water Specialist

WS2H and WS3 Control Valve

Manual

HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC., MAY DAMAGE

PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK. DO NOT USE THE PRODUCT(S) CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS

SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

Page 2 WS2H and WS3 Manual

WS2H and WS3 Manual Page 3

TABLE OF CONTENTS

General Speci cations and Pre-Installation Checklist .................................................... 4

Software and Power Supply Compatibility....................................................................... 5

Communication Cable Connection to PC Board Layout ................................................. 5

Wiring for custom AC Adapter ......................................................................................... 6

Custom Meter Wiring ....................................................................................................... 6

Main PC Board with System Board .................................................................................. 7

Typical System Examples ................................................................................................. 8

Button Function and Programing Key Sequence ........................................................... 10

Programming Quick Reference ...................................................................................... 12

Typical User Screens ...................................................................................................... 14

Setting Time of Day ........................................................................................................ 16

Noti cations ................................................................................................................... 16

Errors .............................................................................................................................. 16

System Setup Screens ................................................................................................... 17

Cycle Setup Screens ...................................................................................................... 22

Timer Screens ................................................................................................................ 24

Installer Setup Screens .................................................................................................. 28

Diagnostic Screens ........................................................................................................ 30

Valve History ................................................................................................................... 34

Custom Motorized Drive Timing ..................................................................................... 35

Installation ...................................................................................................................... 36

Installation Summary ...................................................................................................... 39

Control Positions / Flow Diagrams ................................................................................. 40

Front Cover and Drive Assembly .................................................................................... 43

WS2H Drive Cap Assembly, Down ow Piston, Regenerant Piston,

Spacer Stack Assembly, Drive Back Plate, Main Body and Meter ................................ 44

WS3 Drive Cap Assembly, Down ow Piston, Regenerant Piston,

Spacer Stack Assembly, Drive Back Plate and Main Body............................................ 45

WS2H and WS3 Brine Valve Body and Injector Components ....................................... 46

Standard Injector Graphs ............................................................................................... 47

V3064 WS2H/2QC 4 INCH BASE ASY........................................................................... 49

V3055 WS2H/2QC 6 INCH FLANGE BASE ASY ............................................................ 49

WS2H/2QC SIDE MOUNT BASE ASSEMBLY ................................................................ 49

V3260BSPT-02 WS2H/2QC SIDE MOUNT BASE BSPT ASSEMBLY ............................ 49

Drain Line Flow Controls ................................................................................................ 50

M X F STAINLESS STEEL, 0.7 – 150 GPM ..................................................................... 51

V3764 WS3 DLFC NPT ASY or V3764BSPT WS3 DLFC BSPT ASY ............................. 52

Drain Line Flow Control Washers ................................................................................... 53

WS2H/ WS3 Trouble Shooting Guide ............................................................................. 54

Page 4 WS2H and WS3 Manual

GENERAL SPECIFICATIONS AND PRE-INSTALLATION CHECKLIST

TABLE 1

Minimum/Maximum Operating Pressures 20 psi (138 kPa) -125 psi (862 kPa)

Minimum/Maximum Operating Temperatures

Power Adapter: Supply Voltage Supply Frequency Output Voltage Output Current

40°F (4°C) – 110°F (43°C)

U.S. 120V AC 60 Hz 18V, 20V or 24V AC (see Table 2) 800 mA

International 230V AC 50 Hz 18V, 20V or 24V AC 800 mA

No user serviceable parts are on the PC board, the motor, or the Power adapter. The means of disconnection from

the main power supply is by unplugging the Power adapter from the wall.

Service  ow rate

Backwash  ow rate

CV Service

CV Backwash

WS2H Valve: 125 gpm (473 lpm, 28.4 m WS3 Valve: 250 gpm (946 lpm, 56.8 m3/h) @ 15 psig (103 kPa) drop

WS2H Valve: 125 gpm (473 lpm, 28.4 m3/h) @ 25 psig (172 kPa) drop WS3 Valve: 220 gpm (833 lpm, 50.0 m3/h) @ 25 psig (172 kPa) drop

WS2H Valve: 32.3 WS3 Valve: 64.6

WS2H Valve: 25.0 WS3 Valve: 44.0

3/h) @ 15 psig (103 kPa) drop

WS2H Valve: Meter: Accuracy Flow Range

Internal Meter

+ 5 %

1.5 – 125 gpm

WS3 Valve: Optional External Meter + 5 %

3.5 – 350 gpm (13.3 – 1325 lpm)

(5.7 – 473 lpm)

Regenerant Re ll Rate

WS2H and WS3 Valves: Variable - Shipped from Factory with 2.2 gpm

(8.33 lpm)

Injectors WS2H & WS3 Valves: See Injector Graphs V3010-2A through 2H

Brine Line Adapters Included 1” Male NPT Elbow & ¾” x 1” Solvent Weld Elbow

Inlet, Outlet and Drain Line Openings

WS2H Valve: 2” Female NPT or BSPT or 2.5” Groove Lock

WS3 Valve: 3” Female NPT or BSPT, No Groove Lock

Female NPT Inlet & Outlet Female BSPT Inlet & Outlet *Distributor Tube Sizing: WS2H Valve WS3 Valve

Tank Connection: WS2H Valve WS3 Valve

Shipping Weight

PC Board Memory

Compatible with the following typical concentrations of regenerants/chemicals

2.375” OD (2.0” NPS)

3.5” OD (3” NPS)

+2.25” -

+2.5”

+2.5” – 2.75”

63 mm OD 90 mm OD

4”-8UN, 6” Flange, Side Mount (2” Female NPT or BSPT or 2.5” Groove Lock) 6” Flange or Side Mount (3” Female NPT or BSPT)

WS2H Valve with Meter: 50 lbs. (22.7 kg) WS3 Valve: 57 lbs. (25.9 kg) Meter Sold Separately

Nonvolatile EEPROM (electrically erasable programmable read only memory)

Sodium chloride, potassium chloride, potassium permanganate, sodium bisul te, chlorine and chloramines

+57 mm - +64

+64 mm - + 70

*Height is based off the top of tank. Installer to verify proper engagement and allowance for tank expansion

WS2H and WS3 Manual Page 5

SOFTWARE AND POWER SUPPLY COMPATIBILITY

TABLE 2

Software Version Power Supply

V3242-01BOARD Main Board

114.10

114.11

115.17

200.01

215.02

215.04

215.10 1.11 or 1.13 20 VAC

216.04 or greater 1.13 or greater

It is recommended to maintain one version throughout a system.

Replacement V3461 power supplies have screw terminals and are shipped less a cord. Use cord from existing power

supply to connect to the screw terminals.

V3461EU-01 and V3461UK-01 will not be available for sale until August 2010.

V3243-01BOARD

System Board

1.03

1.07 or 1.08115.25

1.11 or 1.13215.03

Output Voltage

24 VAC

20 VAC 18 VAC

Part # and Description

V34612 WS2H/3 AC ADAPTER V3461EU WS2H/3 AC ADAPTER EU V3461UK WS2H/3 AC ADAPTER UK

V3461-01 WS2H/3 AC ADAPTER 20V

V3461EU-01 WS2H/3 AC ADAPTER EU 20V V3461UK-01 WS2H/3 AC ADAPTER UK 20V

V3461-01 WS2H/3 AC ADAPTER 18V V3461EU-01 WS2H/3 AC ADAPTER EU 18V V3461UK-01 WS2H/3 AC ADAPTER UK 18V

COMMUNICATION CABLE CONNECTION TO PC BOARD LAYOUT

Revised communication cable connectivity.

Refer to diagram (below) when combining 3- and 4-wire communication hardware.

View Of Revised 3 Wire Communication

Cable On 4 Terminal Header

3 Wire Cables Being Installed On 4

Terminal Headers Need Left Polarizer

Remove Ear

"Ear" Removed

Install cable flush to the right side leaving left terminal pin with no connection

View Of 4 Wire Communication Cable On 3

Terminal Header (System Board Is Optional)

Install right side of cable flush

to terminal leaving a vacant

position on the left of the cable

Page 6 WS2H and WS3 Manual

WIRING FOR CUSTOM AC ADAPTER

1. See Table 2 Software and Power Supply Compatibility.

2. Cable should be one unshielded pair of 22AWG, UV resistant UL2464 compliant wire.

3. Connector details: a. Terminate end with one Molex white housing,

P/N 09-50-8043 and four Molex pins, P/N 08-50-0108.

b. Pin 1 = AC from power supply (White)

Pin 2 = Jumper to Pin 3 Pin 3 = Jumper to Pin 2 Pin 4 = AV from power supply (Black)

CUSTOM METER WIRING

1) Terminate end with a Molex series 2695 housing, part num-

ber 22-01-3037 and (3) Molex series 41572 (or 40445) pins, part number 08-65-0805 (or 97-00-44).

2) Auxilliary meter must be able to operate on 5VDC

Pin 1 = +5VDC, Pin 2 (Center) = Signal Pin 3 = Ground

Molex Housing

Pin 1

3) Acceptable pulse input is .1 – 999 pulses/gallon, or

.4 –519 pulses / liter.

WS2H and WS3 Manual Page 7

MAIN PC BOARD WITH SYSTEM BOARD

1) Power Supply

2) Manual Override Switch

3) Flow Meter

4) Motorized Alternating Valve

5) POD Display Connection

10) System Board Connection

6) Auxiliary Input

11) Auxiliary Drive

11) Programming Port

13) Relay 2 12 ) Relay 1

9) Drive Motor

8) Communication Port

Item Board label Description

1 POWER Connect to proper power supply

2 SW1

3 FLOW Input for the units  ow meter

4 BYPASS Drive circuit for factory motorized isolating valve (MAV or NoHBP)

5 DISPLAY Connection for POD display or data extraction with the proper software and cabling

6 AUX INPUT Connect to external dry contacts to control functionality based on the unit’s settings

7 PROGRAM Factory use only

8 MASTER/SLAVE Communication port on the main board can be used on the master of a 2 unit system &

9 REGENERATION Motor circuit used to power the main drive of the unit during regeneration

10 SYSTEM BOARD

11 AUX DRIVE 2nd Drive circuit for factory motorized isolating valve (MAV or NoHBP)

12 AUX 1 Dry contact outputs to operate external devices based on the program settings of

13 AUX 2 Dry contact outputs to operate external devices based on the program settings of

14 SLAVE 1, 2 or 3

Manual override switch used to force isolation (On Line or Standby status) The units corresponding LED will  ash twice / second to alert its override condition

**Wiring units inputs in parallel requires matching each units polarity**

is the communication port for any slave unit **Greater than 2 unit systems require the optional system board on the master for additional ports**

The following connections are for an optional expansion board

Connection for the optional V3243 system board to expand communication ports, add a second motor circuit or relay output functionality

Relay 1

Relay 2

Maximum power through either relay to be: A) 1A, 30 VDC B) 1A, 30 VAC

Expanded communication ports for connecting up to 3 additional units to the master unit in a system

7) Programming Port

14) Communication Ports

Page 8 WS2H and WS3 Manual

TYPICAL SYSTEM EXAMPLES

Twin Tank System, Simple Alternator (Sharing a MAV)

System consists of 2 power heads, 1 communication cable and 1 MAV

Electrical Connections:

• The MAV’s motor wire is connected to the 2-pin connector labeled BYPASS on Unit 2 (Unit B) PC board

• The communication cable is connected to each unit’s 3-pin connector labeled MASTER/SLAVE

• If a single external meter is used, it should be connected to the 3-pin connector on Unit 2 (Unit B) labeled FLOW. NOTE: When using a single external meter, “SYSTEM PULSES” and the proper pulse rate must be selected in the programming section.

Plumbing Connections:

• To regenerate with raw/untreated water, the outlet of each unit is piped to the MAV. Port A will be piped to the Master (Unit A) , Port B to the slave (Unit B), and Port C to the common supply outlet.

• To regenerate with soft/treated water, the inlet of each unit is piped to the MAV. Port A will be piped to the Master (Unit A), Port B to the slave (Unit B) and Port C to the common supply outlet.

WS2H and WS3 Manual Page 9

TYPICAL SYSTEM EXAMPLES (CONTINUED)

Multi-tank System, 3 Unit shown

System consists of 3 power heads, 2 communication cables and 3 No Hard Water Bypass (Isolation) valves

Electrical Connections:

• Each unit’s isolation valve motor wire is connected to the 2-pin connector labeled BYPASS on each unit’s PC board.• The communication cable is connected to each unit’s 3-pin connector labeled MASTER/SLAVE

• Communication cables are connected to each unit’s 3-pin connector labeled MASTER/SLAVE. NOTE: Systems with more than 2 units require the Master Unit to have the optional System Board for communication port expansion, routing communications from the expansion ports (Slave 1, 2 or 3) to each unit’s MASTER/SLAVE connector.

Plumbing Connections:

• To regenerate with raw/treated water, the isolation valve is piped into the outlet of each unit.

• To regenerate with soft/treated water, the isolation valve is piped into the inlet of each unit.

Page 10 WS2H and WS3 Manual

BUTTON FUNCTION AND PROGRAMING KEY SEQUENCE

Standby LED

•

Signals that a unit is not in service, or regen

•

Flashes to alert status conditions

- 1 per second indicates flow had been detected while the unit was offline

- 2 per second indicates the bypass override switch is being used to force the unit offline.

Online LED

•

Signals that a unit is currently in service

•

Flashes to alert status conditions

- 2 per second indicates the bypass override switch is being used to force the unit online.

Regen LED

•

Signals that a unit is currently in regen

WS2H and WS3 Manual Page 11

THIS PAGE WAS INTENTIONALLY LEFT BLANK

Page 12 WS2H and WS3 Manual

PROGRAMING QUICK REFERENCE

Recommended System Setup Sequence

1. Connect all wiring and communication cables

2. Apply power.

3. Enter system setup screens and set screen 2 to number of units in the particular system. a. Setting this value assigns master status to that unit b. The master unit will establish communication with the

remaining units and transfer the remaining settings to them.

4. Set cycle sequence

5. Set cycle times

6. Set installer data

WS2 Programming Screen Quick Reference

1. Individual screen descriptions and settings are detailed on the following pages.

2. Some screens have been omitted for clarity.

WS2H and WS3 Manual Page 13

PROGRAMING QUICK REFERENCE

List Of Error Codes

Code Description

1001 No Encoder Pulses 1002 Unexpected Stall, Main Drive

1003 Run Time Too Long, Main Drive 14001 Message Queue Full 15003 Run Time Too Long, Bypass Drive

15010

15011

16001 Communication Lost With Unit 2 16002 Communication Lost With Unit 3 16003 Communication Lost With Unit 4

17000

17002

18000 Reset Performed 18001 Power Loss 18002 Power Restored

Run Time Too Short, Bypass Drive Could Not Drive Of ine

Run Time Too Short, Bypass Drive Could Not Drive Online

Run Time Too Long, Auxiliary Drive Of Option Board

Run Time Too Short, Auxiliary Drive Of Option Board

Page 14 WS2H and WS3 Manual

TYPICAL USER SCREENS

USER 1

USER 2

USER 2B

USER 1 - Capacity Remaining

• Displays the units current capacity remaining

• This screen does not display on units with volumetric capacity turned off

• Can be manually decremented by holding the down arrow

USER 2 - Days Remaining, Single Unit

• Displays a single units days until a regeneration, based on the day override setting

• This screen does not display on units with day override turned off

• On systems the master unit displays the days remaining on the lead unit

• Days can be manually reduced by holding the down arrow

USER 2B - Days Remaining, System

• The master in a system displays the days until a regeneration, based on the day override settings.

• The displays also indicates which unit the day over ride is currently pertaining to

- Series regen systems do not display a unit as they will regenerate all units sequentially

USER 3

USER 4

USER 5

USER 3 - Time

• Displays the current time of day

USER 4 - Flow Rate, Unit

• Displays that units current  ow rate

USER 5 - Volume Totalizer, Unit

• Displays the total volume since install / reset

• Re-settable to zero, while in this screen, by holding the “Set Clock” & “Regen” buttons

WS2H and WS3 Manual Page 15

TYPICAL USER SCREENS (CONTINUED)

USER 6

USER 7

USER 1

USER 6 – Flow Rate, System

• Displays the current combined  ow rate of all the units in the system

• This screen does not display on single tank units, or systems with volumetric capacity turned off

USER 7 – Volume Totalizer, System

• Displays the total volume of the system since install / reset

• Re-settable to zero, while in this screen, by holding the “Set Clock” & “Regen” buttons

• This screen does not display on single tank units

Page 16 WS2H and WS3 Manual

SETTING TIME OF DAY

SET TIME

Accessed by pressing Set Clock while in the User Screens. Use UP and DOWN arrows to scroll hours. AM/PM alternates at midnight.

RETURN TO

NORMAL OPERATION

NOTIFICATIONS

• REGEN TODAY

- Flashing indicates a regeneration has been manually set and can be turned off by pressing and releasing the REGEN button

- A solid display indicates the regeneration has been scheduled by input requirements and can’t be manually turned off

• REGEN START / REGEN HOLD

- The display will  ash “REGEN” or “REGEN HOLD”, depending on settings, to indicate an external switch closure to the Aux. Input

• HIGH USAGE

- Screen  ashes indicating setpoint was reached when using relay outputs to signal high water usage. All LED lights  ash and the relay with that setpoint closes.

• Screen and the relay are re-set by pressing any button

• System operates as normal behind the indicator screen.

- Only active if Timer 2 or Timer 3 is set to “Day & Gal” or “Day & Gal & System”

ERRORS

• NUMBER OF UNITS ERROR

- The master unit of a system would  ash an error screen alerting of a loss of communication with a unit

- Check for proper operation and connectivity of the unit speci ed as lost communications

- Pressing any button will return the user to the # units set up screen to correct / verify the value of units in the system. Exiting will re-establish communications

- Each unit of the system will regenerate, based on its settings, with hard water bypass

• FUNCTIONAL ERROR

- “Error” and its code alternate on the display

- The unit attempts to return to service but will not regenerate until the error is cleared

- See troubleshooting section for a description of possible error codes.

WS2H and WS3 Manual Page 17

SYSTEM SETUP SCREENS

Accessed by pressing NEXT and DOWN simultaneously for >3 seconds.

• System setup screens will be hidden on units determined to be a slaves of a system

- Slave units need to be reset, “Next” & “Regen”, from the Timer 1 screen to have their slave status tuned off.

SYSTEM SETUP 1

SYSTEM SETUP 2A

SYSTEM SETUP 2B

Non-Default Settings

SYSTEM SETUP 1 – Select units of operation

US: Volume measurements are in gallons, time is displayed in 12 hour format, meter selections are in inches. SI: Volume measurements are in liters or cubic meters, time is displayed in 24 hour format, meter selections are in mm.

SYSTEM SETUP 2A - Set number of units

1 – 2 Up to 2 units can be connected off the communicate port of the main board 3 – 4 Requires an optional system board to expand communication ports

SYSTEM SETUP 2B – Select System Type / Operation

• Setting a  ow rate adder point determines the system operation

0: Parallel Flow; All units are always online unless they are regenerating.

• Units in a parallel  ow system will determine the need to regenerate based on:

- Any one unit reaching 0 capacity

- Day over ride

• Any one units need to regenerate will initiate sequential regenerations of all units (series regeneration)

• On0 systems will regenerate all units in series at the  rst available time slot

• Delayed units will regenerate at each available time slot, one unit per time slot

ALT: Operates the system as an alternator, having one unit off line at all times either regenerating or fully regenerated.

• A unit in an alternator system will determine the need to regenerate based on:

- The current “lead” unit reaching 0 capacity

• On0 systems immediately regenerate and alternate the exhausted unit with a fully regenerated standby unit.

• Delayed systems will immediately alternate the exhausted unit with a fully regenerated standby unit, and regenerate at the next available time slot.

- “Lead” unit regenerates based on “Lag” units

• The  rst “lag” unit depleting down to 15% less than its ratio of system capacity

- 1/3 for a 4 unit; ½ for a 3 unit

- The second “lag” unit depleting down to 15% less than its ratio of system capacity

• 2/3 for a 4 unit

• Delayed systems will  ag “lead” units based on “lag” capacity, but will not alternate with remaining capacity until the next available delayed time.

- Day over ride

• 1 day; 1 unit will regen

• Day triggered regens will run at the time set in DEL-1

CONTINUED...

Page 18 WS2H and WS3 Manual

SYSTEM SETUP SCREENS (CONTINUED)

1 – 499: Demand Recall; one unit is always online & additional units are added as the

online units exceed this  ow rate / unit set point.

• Additional units are brought online when:

- The adder point is exceeded for 30 seconds

- All required units required to cover the  ow conditions will be brought into service immediately if the  ow exceeds 120% of the adder point.

• Units will go of ine when

- System  ow reduces to 95% of the set adder point / unit for 1 minute.

• Any unit in a demand recall system will determine the need to regenerate based on:

- Each unit individually reaching 0 capacity

• On 0 systems will regenerate depleted units immediately after current  ow conditions allow depleted units of ine.

• Delayed units will alternate lead units immediately upon exhaustion & regenerate them at the next available time slot.

- Day Override

• One unit will be regenerated per delayed time slot (i.e. a 4 unit system will need 4

delayed times to regenerate all units / set number of days).

• Day triggered regens will run at the time set in DEL-1

- Units cannot regenerate if  ow demands them to remain online

• On 0 units regen immediately after  ow allows them of ine

• Del units regen at the next available time slot

• Day units regen at the next time slot

SYSTEM SETUP 2C

SYSTEM SETUP 3A

Non-Default Settings

SYSTEM SETUP 2C – Set Pre-Service Rinse

- Only available on Alternator systems

- Standby units will run through a rinse cycle before coming into service

SYSTEM SETUP 3A - Select isolation timing

• Selections allow enabling and timing control of motorized drive

• Selection availability can vary by the type of system

• Custom timing sequences can be con gured under “Custom Motorized Drive Timing” at the end of the programming section

HbP: Hardwater Bypass

• Only available on single units

• Unit will internally bypass hard water to the service lines while in regeneration

no.HbP: No Hardwater Bypass

• Each unit has isolation to control system operation and will not supply service water

during regeneration

• Drive timing will bring the unit into service during  ll

SEP.In: Separate Source

• Each unit has isolation to control system operation and will not supply service water

during regeneration

• Drive timing will keep units isolated through the entire regeneration sequence

ALT-A: Simple Alternator Sharing 1 MAV

• Only available when set to a 2 unit alternator

• A “Simple 2 Unit” shares one MAV to be electrically connected to the bypass connection

of the “B” (slave) unit

WS2H and WS3 Manual Page 19

SYSTEM SETUP SCREENS (CONTINUED)

SYSTEM SETUP 3B

Non-Default Settings

SYSTEM SETUP 3B - Select isolation type

• Piston: Factory motorized isolation drive has an internal piston & seals similar to the main piston

• Poppet: Factory motorized isolation drive uses a  at disc “face” seal

• Relay: Isolation will be done through the optional board relays & does not initialize the BYPASS motorized drive circuit

SYSTEM SETUP 4

Non-Default Settings

SYSTEM SETUP 5

SYSTEM SETUP 4 - Day override control

• 28 day time clock: Used to regenerate units based on a set number of days between regenerations

• 7 Day Time Clock: Used to control regeneration based on speci c days

• OFF: Days have no control on regenerations, and will not be a selection if volumetric capacity is set to OFF

SYSTEM SETUP 5 - Regeneration control Delayed 1 – 4

• Delays regeneration of units upon reaching 0 gallons capacity

• Allows setting of up to 4 regeneration times per day

• Systems with delayed regen will remove a unit from service based upon 0 capacity and regenerate at the scheduled regen time.

- Only one unit will regen / scheduled time

• Day driven regens will regen at the DEL-1 time slot

• Depleted units will regen at the next available delayed time slot

Non-Default Settings

On 0

-Immediate regeneration of units upon reaching 0 capacity

-Series regeneration systems set to On0 will sequentially regenerate all units at the

delayed time based on day override

Page 20 WS2H and WS3 Manual

SYSTEM SETUP SCREENS (CONTINUED)

SYSTEM SETUP 6

SYSTEM SETUP 7A

Non-Default Settings

SYSTEM SETUP 6 – Automatic reserve calculation

This screen will not display on units set to On 0, capacity set to Off, or any systems On: Unit will regenerate before reaching 0 capacity, based on previous usage trends Requires delayed regeneration OFF: Regeneration is scheduled after reaching 0 capacity

SYSTEM SETUP 7A - Auxiliary Input START REGEN

• Control will start an immediate regeneration upon switch closure

• Systems follow “on0 logic” regenerating all  agged units sequentially

START TIME REGEN dEL

• Control will immediately schedule a regeneration upon accumulating 2 minutes of intermittent switch closures

• Systems follow “Delayed Logic” regenerating  agged units in available time slots

START REGEN dEL

• Control will immediately schedule a regen upon switch closure

• Systems follow “Delayed Logic” regenerating  agged units in available time slots

LEVEL

• Only available on single units

• External switching can be used to control the On Line / Standby status

- Switch closure will trigger the unit to go to a standby condition

HOLD

• Regeneration will not be allowed as long as there is switch closure

- On0 units will regenerate immediately after the hold switch opens

- Delayed regenerations will be delayed until the next scheduled time if the hold is active

when the scheduled time passes

START TIME REGEN

• Control will immediately regenerate upon accumulating 2 minutes of intermittent switch closures

• Systems follow “on0 logic” regenerating all  agged units sequentially

SYSTEM SETUP 7B

SYSTEM SETUP 7B - Level option selected Set a time duration of switch closure when Level option is selected

WS2H and WS3 Manual Page 21

SYSTEM SETUP SCREENS (CONTINUED)

SYSTEM SETUP 8A

Non-Default Settings

SYSTEM SETUP 8A - Meter Calibration

2.0: Setting for using a factory 2” meter

3.0: Setting for using a factory 3” meter Pulses: Used to set meter input off custom pulse rate, typically for non-factory meters System Pulses: Only available on 2 unit alternators. The system shares 1 external meter which is connected to the slave unit’s meter connection.

SYSTEM SETUP 8B

SYSTEM SETUP 9

SYSTEM SETUP 8B - Set Meter Pulses / Gallon

-Only displays if “Pulses” or “System Pulses” is selected in the previous screen

-Set to the desired pulse rate of the installed metering device

SYSTEM SETUP 9 – Auxiliary Drive

• Selections allow enabling and timing control of the Auxilliary motorized drive circuit

- This screen does not display if the unit does not have a system board

• Requires a factory motorized drive to be connected to the drive circuit of the system board

• Custom timing sequences can be con gured under “Custom

Motorized Drive Timing” at the end of the programming section

Non-Default Settings

no.HbP: No Hard Water Bypass

• Each unit has isolation to control system operation and will not

supply service water during regeneration

• Drive timing will bring the unit into service during  ll

SEP.In: Separate Source

-Each unit has isolation to control system operation and will not

supply service water during regeneration

-Drive timing will keep units isolated through the entire

regeneration sequence

Page 22 WS2H and WS3 Manual

CYCLE SETUP SCREENS

Accessed by pressing NEXT and DOWN simultaneously for >3 seconds, then by pressing NEXT and DOWN simultaneously again for >3 seconds, then by pressing NEXT and DOWN simultaneously again for >3 seconds

CYCLE SETUP 1A

CYCLE SETUP 1B

CYCLE SETUP 1C

CYCLE SETUP 1A

Select  rst regeneration cycle.

CYCLE SETUP 1B

Select second cycle.

CYCLE SETUP 1C

After cycles are con gured, an END is added. (9 cycles maximum.)

Backwash Draw Slow Rinse Separate cycle from Draw 2nd Backwash Rinse (fast) Fill End Hold Piston in Service position

Available Cycles

Cycle Number Cycle Default

1 Backwash

2 Draw

3 2nd Backwash

4 Rinse

5 Fill

6 End

CYCLE SETUP 2

Select regeneration repeats, 1-9 or OFF. Repeats regeneration cycle Sequence 1 a selected number of times before regenerating a single time with Sequence 2.

The following screens will not appear if Cycle Setup 2 is set to OFF.

WS2H and WS3 Manual Page 23

CYCLE SETUP SCREENS (CONTINUED)

CYCLE SETUP 3A

CYCLE SETUP 3B

CYCLE SETUP 3C

CYCLE SETUP 3A

Select  rst cycle of “alternate” regeneration sequence (Sequence 2).

CYCLE SETUP 3B

Select second cycle of ‘alternate’ regeneration sequence.

CYCLE SETUP 3C

After cycles are con gured, an END is added. (9 cycles maximum.)

RETURN TO NORMAL

OPERATION

Page 24 WS2H and WS3 Manual

TIMER SCREENS

Accessed by pressing NEXT and DOWN simultaneously for >3 seconds, then by pressing

NEXT and DOWN simultaneously again for >3 seconds.

TIMER 1A

TIMER 1B

TIMER 1A2

TIMER 1A

Select runtime of cycle 1.

TIMER 1B

Select runtime of cycle 2.

1 or 2 will be displayed if set for Alternate Regenerations in Cycle Setup 2.

TIMER 1A2

If Alternate Regenerations has been selected in Cycle Setup 2, select runtime of Alternate Regeneration Cycle 1.

Cycle Units Range Increments

Backwash Minutes

Draw Minutes

Slow Rinse Minutes

Rinse Minutes

Fill Minutes

Hold Minutes

1-30

30-95

1-30

30-100

100-180

1-30

30-95

1-30

30-95

0.1-10.0

10.0-30.0

30.0-99.0 1-30

30-100

100-480

0.1

0.2

1.0

0.1

2.0

10.0

1 5

TIMER 1B2

Select runtime of Alternate Regeneration, cycle 2.

WS2H and WS3 Manual Page 25

TIMER SCREENS (CONTINUED)

TIMER 2

Non-Default Settings

TIMER 2 – Set Trigger for Output 1

•Timer screens are only available with a system board installed

Time

•The relay is actuated based on a set amount of time after the start of regeneration

Volume

• The relay is actuated, during service only, every speci ed amount of volume usage

Regen

• Relay actuation is based on regen status

Standby

• Relay actuation is based on the units Standby status

• Relays would be used to control external valving or signaling a units Online status.

Error

• Relay actuates to signal an error condition

Day & Gal & System

• Relay actuates, based on system usage, at a speci ed daily volume to signal a usage alarm.

• “Usage High”  ashes on the screen with unit continues to operate as normal. Pressing any button resets the relay and returns the unit to the user screens.

• Only available on the master unit of a system

Day & Gal

• Relay actuates, based on a units usage, at a speci ed daily volume to signal a usage alarm

• “Usage High”  ashes on the screen with unit continues to operate as normal. Pressing any button resets the relay and returns the unit to the user screens.

Volume & Regen

• Relay is actuates, during service & while in regen, every speci ed amount of service  ow

Volume & System

• Relay actuates, at a speci ed amount, based on combined volume usage of all units in the system

• Only available on the master unit of a system

Cycle

• Relay actuation is based on the start of a speci ed cycle

Page 26 WS2H and WS3 Manual

TIMER SCREENS (CONTINUED)

TIMER 3

TIMER 4

TIMER 5

TIMER 3 – Set Trigger for Output 2

• Trigger options are the same as for output 1

TIMER 4 – Set Output 1 Trigger

• Set the trigger point in these screens are based on the selection in the previous screens

TIMER 5 – Set the relays ON

time duration

• A unit’s ON time does not accumulate; ie a unit set to trigger the relay every 10 gallons and stay on for 5 minutes is  owing 10 gpm. The unit would not add 5 minutes every 10 gallons, it would reset the 5 minute countdown every 10 gallons

• A unit which is manually stepped through regeneration will reset the relay.

Trigger Units Range Increment Default

Time Min-

Cycle Slow

Volume Gal-

Volume Liters 5-750

Trigger Units Range Increment Default

Time Min-

Relay Trigger Settings

0-240 1 10

utes

1-200

lons

utes

200-1000

1000-

10000

750-4000

4000-

38000

Relay Duration Settings

:01-2:00

2:00-20:00

20-240

1 5

5 20 40

:01 :05

Rinse

3:00

TIMER 6

Select Relay 2 output “ON”, per units previously selected.

Time

Time after the start of a regen before relay is actuated.

Cycle

Select a cycle which will actuate output 1.

Volume

Volume of water interval during service between relay actuations.

WS2H and WS3 Manual Page 27

TIMER SCREENS (CONTINUED)

TIMER 7

RETURN TO NORMAL

OPERATION

TIMER 7 – Set the relays ON time duration

• A unit which is manually stepped through regeneration will reset the relay.

Page 28 WS2H and WS3 Manual

INSTALLER SETUP SCREENS

Accessed by pressing NEXT and UP simultaneously for >3 seconds.

INSTALLER 1

INSTALLER 2

INSTALLER 3

INSTALLER 1 – Set Volumetric Capacity

Capacity: Set the units Volumetric Capacity in gallons or cubic meters

OFF

• Units will not regenerate based on volume but will track usage history

• Will not be an option on units with no day override set

Set current day and regen days when set as a 7 day time clock in System Setup 1. See next page.

INSTALLER 2 – Set Days Between Regenerations (Day override)

Set day override. 1-28 days between regenerations, or if set to 7 day time clock, see 7 day setup on next page. OFF will only be displayed if “OFF” is selected in System Setup 4.

• Settings will be based on the type of day override control set in system setup.

• Off will be displayed for units with day override turned off

1 – 28: When set as a 28 day override

• Set the days between regens

1 – 7: When set as a 7 day timeclock

• First, set 1 – 7 to signify the current day (1 = Sunday – 7 = Saturday)

• Next turn regen on or off for each speci c day of the week, 1 - 7

INSTALLER 3 – Set Delayed Regeneration Time

• Set the delayed time of regeneration, hour (AM / PM toggles at midnight)

• Units with no time dependent control (Aux Input settings or Day Override) will display on0

X1000 Indicator Illuminates At 10,000

Gallons

Units

(GAL)

(L)

10,000-100.00 x 1000

100.00-999.00 x 1000

50,000-50.00 x 1000

500.00-5000.0 x 1000

Range Increments

10-10,000

100

1000

50-50,000

5000

50 50

INSTALLER 4

INSTALLER 5

RETURN TO NORMAL

OPERATION

INSTALLER 4 – Set Delayed Regeneration Time

• Set delayed time of regeneration, minutes

INSTALLER 5 – Set Multiple Delayed Regeneration Times

• When con gured for multiple delayed regeneration times, repeat steps 3 & 4 for each additional time slot

WS2H and WS3 Manual Page 29

INSTALLER SETUP SCREENS (CONTINUED)

7 DAY OPTION

INSTALLER 2A

7 day time clock option. Set current day of the week:

1 = Sunday 2 = Monday 3 = Tuesday 4 = Wednesday 5 = Thursday 6 = Friday 7 = Saturday

INSTALLER 2B

INSTALLER 2C

INSTALLER 3

(see previous page)

INSTALLER 2B

1 – 7: Signi es each day of the week, Sunday thru Saturday

• Scroll through each day using the up & down arrow

• Use Set Clock to toggle between ON or OFF to control regeneration for each day

- i.e., regen on Monday, no regen on Sunday

INSTALLER 2C

(i.e., no regeneration on Saturday.)

Page 30 WS2H and WS3 Manual

DIAGNOSTIC SCREENS

Accessed by pressing UP and DOWN simultaneously for >3 seconds.

DIAGNOSTIC 1

DIAGNOSTIC 2

DIAGNOSTIC 3

DIAGNOSTIC 1

Days since the last regeneration.

All Diagnostic History screens are resettable with the History Reset sequence while in the Diagnostics 1 screen. Holding the Set Clock and Regen buttons for > 3 seconds initiates a totalizer or history reset.

DIAGNOSTIC 2

Volume since the last regeneration.

DIAGNOSTIC 3

• Displays the reserve history

• Does not display on systems, or units with

AUTOMATICALLY

TOGGLES

Reserve Value

reserve set to OFF

• Use the UP & DN arrows to scroll through each days history

- Day 0 is today’s reserve (tomorrows

anticipated usage)

- 1 was yesterday’s reserve (today’s

anticipated usage)

DIAGNOSTIC 4A

AUTOMATICALLY

TOGGLES

Simultaneously

press UP and

GO TO

DOWN.

DIAGNOSTIC 5A

GO TO

DIAGNOSTIC 4B

Gallons Used

DIAGNOSTIC 4A

History of volume used. Use UP and DOWN arrows to select a day. 0 = Today 1 = Yesterday 63 = 63 days ago (max.)

REGEN will display if a regeneration occurred that day.

WS2H and WS3 Manual Page 31

DIAGNOSTIC SCREENS (CONTINUED)

DIAGNOSTIC 4A

DIAGNOSTIC 5A

GO TO

DIAGNOSTIC 6

DIAGNOSTIC 4B

Hourly history of volume use. Use the UP and DOWN arrow to select the hours of the day.

AUTOMATICALLY

TOGGLES

Volume used within the

selected hour

Returns user back to USE Day 0 in Diagnostic 4 screen.

DIAGNOSTICS 5A

• Displays the max  ow rate and the hour it occurred

AUTOMATICALLY

TOGGLES

Max  ow rate of the day

• Use the UP & DN arrows to scroll through 28 days history

- Day 0 is today

- Day 1 was yesterday

Simultaneously

press UP and

DOWN.

DIAGNOSTIC 5B

DIAGNOSTIC 6

DIAGNOSTIC 7A

GO TO

DIAGNOSTIC 6

DIAGNOSTICS 5B

Hourly history of maximum  ow rate. Use the UP and DOWN arrow to select the hours of the

AUTOMATICALLY

TOGGLES

day from screen 5.

Max  ow within the

selected hour

Returns user back to USE Day 0 in Diagnostic 5 screen.

DIAGNOSTIC 6

Total volume through the unit.

DIAGNOSTICS 7A

Total system history of volume used use UP and DOWN arrows to select a day.

AUTOMATICALLY

TOGGLES

Max  ow rate of the day

0 = Today 1 = Yesterday 63 = 63 days ago (max.)

Simultaneously

press UP and

DOWN.

GO TO

DIAGNOSTIC 7B

Page 32 WS2H and WS3 Manual

DIAGNOSTIC SCREENS (CONTINUED)

DIAGNOSTIC 7B

AUTOMATICALLY

TOGGLES

Volume used within the

selected hour

Returns user back to USE Day 0 in Diagnostic 7 screen.

DIAGNOSTIC 8

AUTOMATICALLY

TOGGLES

RETURN TO USER

SCREEN

DIAGNOSTICS 7B

Total system hourly history of volume use Up and Down arrow to select the hours of the day from Screen 7.

WS2H and WS3 Manual Page 33

THIS PAGE LEFT INTENTIONALLY BLANK

Page 34 WS2H and WS3 Manual

VALVE HISTORY

Accessed by pressing UP and DOWN simultaneously for >3 seconds, then by pressing UP and DOWN simultaneously again for >3 seconds. Non-Resettable

HISTORY 1

HISTORY 2

HISTORY 3

HISTORY 1

Total days since startup. Time only accumulates while the unit is plugged in.

HISTORY 2

Total regenerations since startup.

HISTORY 3

Total volume treated since startup.

HISTORY 4

HISTORY 5

RETURN TO NORMAL

OPERATION

HISTORY 4

Main board software

HISTORY 5

System board software revision. Will display -nA- if no system board is detected.

WS2H and WS3 Manual Page 35

CUSTOM MOTORIZED DRIVE TIMING

• Used to alter the standard timing sequence of the motorized isolation valve for complete custom timing of the drive circuits

- Setup procedure applies to both the “Bypass” drive of the main board and “Aux

Drive” of the optional expansion board

• Customization needs to be done after de ning the regeneration cycle sequence

• Accessed by pressing the Up & Dn arrows simultaneously while in the No Hard

Water Bypass selection

- Next will scroll through each cycle of the regeneration program

- Arrow buttons toggle Standby and Online indicating the desired position the drive during that cycle of the regeneration.

- In the example screens the “Bypass” drive will be transitioning of ine for Backwash (Cycle 1) and coming online for Fill (Cycle 5).

• Timing can be further customized per cycle by adding a time delay to the sequence

- Accessed by pressing the Up & Dn arrows simultaneously while in the drive sequence screens

- Setting a “Start Time” delays the start of that transition after reaching set cycle

- A second time screen then sets the time the drive maintains that set position before transition back to its previous position.

- “Regen” will be illuminated to identify that a sequence has a time modi er associated with it

- In the example screens the “Bypass” drive will delay its transition to of ine until 2 minutes into Backwash (Cycle 1) and coming online for Fill (Cycle 5).

Page 36 WS2H and WS3 Manual

INSTALLATION

WS2H CONTROL VALVE TOP VIEW

BRINE/REFILL

INLET

DRAIN

INTERNAL

FLOW METER

BRINE/REFILL

INLET

OUTLET

WS3 CONTROL VALVE TOP VIEW

DRAIN

OUTLET

WS2H and WS3 Manual Page 37

INSTALLATION (CONTINUED)

GENERAL INSTALLATION & SERVICE WARNINGS

The control valve and  ttings are not designed to support the weight of the system or the plumbing.

Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary.

HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC., MAY DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK. DO NOT USE THE PRODUCT(S) CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS

Do not use pipe dope or other sealants on threads. Te on tape is recommended to be used on all threads.

Use of pipe dope may break down the plastics in the control valve.

When servicing the valve, water may leak from the valve. Water from the valve may create a slip hazard. Clean up water spills.

Allow two feet of clearance to service WS2H and WS3 valves.

The valve will withstand transportation and storage temperatures of -13 ˚F (-25 ˚C) to 131 ˚F (55 ˚C) and for short periods up to 158 ˚F (70 ˚C). If valve has been exposed to freezing conditions let valve warm up to room temperature before running water through it. The valve has been packaged to prevent damage from the effects of normal humidity, vibration and shock.

SITE REQUIREMENTS:

• The plug-in Power adapter is for dry locations only

• The tanks should be on a  rm, level surface

• Electrical: Use an uninterrupted outlet installed within 15 feet (4.57 meters) of the water conditioner.

All plumbing should be done in accordance with local codes.

1. Locate the water conditioner so the distance between the drain and the water conditioner is as short as possible.

2. Regenerant tanks that must be re lled should be located where they are easily accessible. It is recommended a safety brine valve be used.

3. Do not install any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater.

Disconnect from electrical power prior to servicing the valve.

4. Do not locate unit where it or its connections (including the drain and over ow lines) will ever be subjected to room temperatures under 40° F (4° C).

5. The use of resin cleaners in a non-vented enclosure is not recommended.

Page 38 WS2H and WS3 Manual

INSTALLATION (CONTINUED)

6. INLET/OUTLET PLUMBING: Connect to a supply line downstream of outdoor spigots. Install inlet and outlet

shutoff valves for the control valve; see top view drawings for control valve inlet and outlet locations. Installation of a three valve bypass is recommended. If using plastic  ttings ground the water conditioner per local electric codes. If an external water meter is used, install the water meter on the outlet side of the control valve. It is recommended that the meter assembly be installed horizontally or in a down ow vertical position to reduce turbine bearing wear. The turbine assembly may be orientated in any direction. Remove the cover and drive bracket and thread the water meter cord through the hole in the back plate. Reinstall the drive bracket. Weave the cord through the strain relief on the backplate and connect the end to the three prong connector labeled FLOW on the printed circuit board. Re-install the cover.

7. Drain: Verify that the drain can handle the backwash rate of the water conditioner. Correctly size the drain line and install an appropriately sized drain line  ow control. For WS2H and WS3 valves a drain line  ow control are NOT supplied with a valve. For WS2H valves the drain outlet is 2” Female NPT or BSPT threads or 2.5” groove lock connection. For WS3 valves the drain port is 3” Female NPT or BSPT, no groove lock connection. If using copper, solder joints near the drain must be done prior to connecting the drain line  ow control  tting. Leave at least 6” (152.4 mm) between the drain line  ow control  tting and solder joints to prevent heat from damaging the  ow control. Avoid elevating the drain line above the control valve where possible. Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes.

IMPORTANT: Never insert a drain line directly into a drain, sewer line, or trap. Always allow an air gap between the drain line and the receptacle to prevent back siphonage.

8. Regeneration: If the control valve is to be used to regenerate the water conditioner with brine (saturated salt

solution) or other regenerants. The WS2H and WS3 control valves regenerant port has a 1” 90° Male NPT threaded outlet connection that swivels 360°. To ensure acceptable operation of the injectors use 1” pipe to connect to the brine tank. Smaller drain line  ow controls may result in the injector performance not matching the injector graphs. Use an adequately size drain line  ow control to ensure proper brine draw. See Table 3 for injector order number and size for tank diameter. An over ow drain line from the regenerant tank that discharges into an acceptable drain is recommended, as a regenerant over ow could damage furnishings or the building structure. Connect a line to the over ow  tting on the regenerant tank. If an over ow  tting is not already installed on the regenerant tank, install one. Do not elevate the over ow drain line. Discharge the over ow drain line through an air gap to a receptacle in accordance with local plumbing codes.

9. Power Adapter: If a Power Adapter is already connected to the control valve, plug the Power Adapter into an uninterrupted outlet. If the Power Adapter cord has not yet been connected to the control valve, remove the control valve cover and the drive bracket and thread Power Adapter cord through the hole in the back plate. Reinstall the drive bracket. Weave the cord through the strain relief on the backplate and connect the end to the four pin connector on the printed circuit board labeled POWER. Reinstall the cover. Plug the Power Adapter into an uninterrupted outlet.

10. Program the control valve: It is very important to program the control valve for the type of system (e.g. water softener of  lter) and the end use application. Check the program used prior to testing the system.

WS2H and WS3 Manual Page 39

INSTALLATION SUMMARY

Installation Date: ___________________________________________ Installation Location: _______________________________________ Installer(s): ________________________________________________ Phone Number: Application Type: (Softener) __________Other: _____________

Water Source: ____________________________________________

Water Test Results:

Hardness: ______________Iron: _______________pH: ___________ Other: ____________________________________________________ __________________________________________________________

Misc:

Service Flow Rates: min. ______________ max. ______________ Tank Size: Diameter ______________ Height: __________________ Resin or Media Volume: ____________________________________ Resin or Media Type: _______________________________________ Capacity: _________________________________________________ Salt or Fill Setting per Regeneration: _________________________ Brine Tank Size: ___________________________________________

Control Valve Con guration:

Valve Type:________________________________________________ Valve Part Number: ________________________________________ Valve Serial Number: _______________________________________ Regenerant Re ll Control: _________________________ gpm/lpm Injector Size: ______________________________________________ Drain Line Flow Control: __________________________ gpm/lpm

Page 40 WS2H and WS3 Manual

CYCLE POSITIONS / FLOW DIAGRAMS

SERVICE

Raw Water

Treated Water Outlet

Inlet

Raw/Hard Water is bypassed during regeneration

BACKWASH

Backwash Water

to Drain

Raw Water

Inlet

WS2H and WS3 Manual Page 41

CYCLE POSITIONS / FLOW DIAGRAMS (CONTINUED)

DRAW

Backwash Water

to Drain Raw/Hard Water is bypassed during regeneration

Raw Water

Inlet

Regenerant solution being drawn in

Injector feed water from Raw Water Inlet supply

Raw/Hard Water is bypassed during regeneration

SLOW RINSE

Slow Rinse Water

to Drain

Raw Water

Inlet

Injector feed water from Raw Water Inlet supply

Page 42 WS2H and WS3 Manual

CYCLE POSITIONS / FLOW DIAGRAMS (CONTINUED)

RINSE

Rinse Water to

Drain Raw/Hard Water is bypassed during regeneration

Raw Water

Inlet

Treated Water Supply

Re ll port to re ll tube for treated water

SOFT WATER REFILL

Raw Water

Inlet

Treated Water to

Regenerant Tank

Treated water

from Re ll Tube

WS2H and WS3 Manual Page 43

FRONT COVER AND DRIVE ASSEMBLY

Drawing No. Order No. Description Quantity

1 V3068 WS2H/3 POD FRNT-BK COVERS 1

1a V3082 WS2H/3 POD ASY COMPLETE W/BOARD* Optional

2 V3241-01 BOARD WS2H/3 PC BOARD DISPLAY 1

3 V3248 WS2H/3 CABLE DISPLAY POD 1

4 V3242-01BOARD WS2H/3 PC BOARD VALVE

5 V3224-01R WS2H/3 COVER ASY PLATINUM 1

6 V3107-01 WS1 MOTOR ASY 1

7 V3226-01 WS2H/3 DRIVE BRACKET ASY 1

8 V3110 WS1 DRIVE GEAR 12X36 3

9 V3109 WS1 DRIVE GEAR COVER 1

V3461-01 WS2H/3 AC ADAPTER 18VAC 1

Not Shown

V3461EU-01 WS2H/3 AC ADAPTER EU 18VAC

V3461UK-01 WS2H/3 AC ADAPTER UK 18VAC

10 V3243-01BOARD WS2H/3 PC BOARD SYSTEM

Not Shown V3475-12 WS2H/3 SYS CONNECT CORD 12 FT RED Optional

Not Shown V3475-24 WS2H/3 SYS CONNECT CORD 24 FT BL Optional

Not Shown V3475-36 WS2H/3 SYS CONNECT CORD 36 FT YEL Optional

See Table 2 Software and

Power Supply Compatibility

for option Selection

See Table 2 Software and Power

Supply Compatibility for option

selection

See Table 2 Software and

Power Supply Compatibility

for option Selection

*Contains items 1,2 & 3 Pod Assembly, PC Board and Cable

Page 44 WS2H and WS3 Manual

WS2H DRIVE CAP ASSEMBLY, DOWNFLOW PISTON, REGENERANT PISTON, SPACER

STACK ASSEMBLY, DRIVE BACK PLATE, MAIN BODY AND METER

Drawing No. Order No. Description Quantity

1 V3275 WS2H/3 SCW BSHD SS3/8-16X2-1/4 (7/32” hex allen wrench required) 4 2 V3291 WS2H/3 WASHER SS 3/8 4 3 V3225 WS2H/3 BACK PLATE 1 4 V3066 WS2H DRIVE ASY 1 5 V3289 O-RING 344 1 6 V3204-01 WS2H PISTON 1 7 V3238-01*** WS2H/3 BRINE PISTON 1 8 V3065 WS2H STACK ASY 1

Not Shown

10 V3632* WS1.5/2/3 METER RETAINING CLIP 1 11 V3003-02 WS1.5/2H METER COMMERCIAL ASY 1 12 V3118-03 WS1.5/2 TURBINE ASY 1 13 V3105 O-RING 215 1 14 V3501 WS1.5/2 TURBINE CLIP 1 15 V3279 O-RING 346 1

17 V3054** WS2H 4 IN BASE CLAMP ASY 1 18 V3276 WS2H/3 BOLT HEX SS 5/16-18X1-3/4 1 19 V3269 WS2H/3 NUT 5/16-18 SS HEX 1

Not Shown D1300-01 TOP BAFFLE DFSR CLACK 2/63MM 1

* In 2008 a modi cation was made to Meter Housings to use V3632 WS1.5/2/3 Meter Retaining Clip. Do not use V3632 on old style housings which have holes through the castings to accept the U-shaped V3223 WS2 Meter Clip. **V3054 WS2 4 IN BASE CLAMP ASY includes a V3276 WS2 BOLT HEX SS 5/16-18X1-3/4 and V3269 WS2 NUT 5/16-18 SS HEX. ***V3238-01 Brine Piston is used for Backwash Only valves.

THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS.

Service or replace the turbine by:

1. Turn the bypass for the system off and relieve the pressure on the system.

2. Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 (or the U-shaped V3223 WS2 Meter Clip). Remove the clip and take the meter assembly out of the housing.

3. Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip.

4. Service or replace the V3118-03 WS15/2 Turbine Assembly and place it back in the turbine shaft.

5. Insert the V3501 WS15/2 Turbine Clip and re-bend the exposed ends of the clip. The V3118-03 turbine has a groove to line up with the V3501 WS15/2 Turbine Clip.

6. Insert meter assembly back into the meter housing.

7. Re-install the meter retaining clip V3632 as shown below (or the U-shaped V3223 WS2 Meter Clip).

8. Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks.

V3468-04 WS15/2/3 PLUG 1/4NPT PLST TAPE V3465-04 WS15/2/3 PLG 1/4BSPT PLST TAPE V3201-03 WS15/2/3 PLG 1/4BSPT PLST TAPE

V3201BSPT-03 WS2H BSPT BODY W/V3465 PLUG

V3280 O-RING 332 FOR VALVE BODIES WITH NPT THREADS V3452 O-RING 230 FOR VALVE BODIES WITH BSPT THREADS

Typical meter retaining clip

installation. Ensure clip is fully

engaged in groove and tabs positioned in slot as shown.

Install D1300-01 upper diffuser (not shown) when using the 4” Quick Disconnect (V3064)

B or indent

indicates BSPT

N or no mark

indicates NPT

WS2H and WS3 Manual Page 45

WS3 DRIVE CAP ASSEMBLY, DOWNFLOW PISTON, REGENERANT PISTON, SPACER STACK

ASSEMBLY, DRIVE BACK PLATE AND MAIN BODY

Drawing No. Order No. Description Quantity

1 V3275 WS2H/3 SCW BSHD SS3/8-16X2-1/4 (7/32” hex allen wrench required) 4 2 V3291 WS2H/3 WASHER SS 3/8 4 3 V3225 WS2H/3 BACK PLATE 1 4 V3093 WS3 DRIVE ASY 1 5 V3289 O-RING 344 1 6 V3666-01 WS3 PISTON 1 7 V3238-01** WS2H/3 BRINE PISTON 1 8 V3092 WS3 STACK ASY 1

Not Shown

10 V3763 O-RING 361 1 11 V3762 O-RING 341 FOR VALVE BODIES WITH NPT OR BSPT THREADS 1 12 V3091* WS3 BASE CLAMP ASY 1 13 V3276 WS2H/3 BOLT HEX SS 5/16-18X1-3/4 1 14 V3269 WS2H/3 NUT 5/16-18 SS HEX 1

Not Shown V3672 TOP BAFFLE DFSR CLACK 3/90MM 1

*V3091 WS3 BASE CLAMP ASY includes a V3276 WS2H/3 BOLT HEX SS 5/16-18X1-3/4 and V3269 WS2H/3 NUT 5/16-18 SS HEX. **V3238-01 Brine Piston is used for Backwash Only valves.

V3468-04 WS15/2/3 PLUG 1/4NPT PLST TAPE V3465-04 WS15/2/3 PLG 1/4BSPT PLST TAPE V3667-03 WS3 BODY W/V3468 PLUG

V3667BSPT-03 WS3 BSPT BODY W/V3465 PLUG

B Indicates BSPT N Indicates NPT

Install V3672 upper diffuser (not shown) when using the 6” Flange Base (V3090)

Page 46 WS2H and WS3 Manual

WS2H AND WS3 BRINE VALVE BODY AND INJECTOR COMPONENTS

Drawing No. Order No. Description

1 V3237-01 WS2H/3 SOFTFILL TUBE ASY 1 1 2a V3236-04* WS2H INJECTOR TUBE ASY FOR A THRU H 1 2b V3670-01** WS3 INJECTOR TUBE DOWNFLOW ASY 1

3 V3289 O-RING 344 1 1

4 V3067 WS2H/3 BRINE BODY ASY 1 1

5 V3477 WS2H/3 INJECTOR CAP 1 1

6 V3152 O-RING 135 1 1

7 V3275 WS2H/3 SCREW BSHD SS 3/8-16X2-1/4 (7/32” hex allen wrench required) 4 4

8 V3291 WS2H/3 WASHER SS 3/8 4 4

9 V3162-022*** WS1 DLFC 022 FOR 3/4 1 1 10 V3231 WS2H/3 REFILL FLOW CNTRL RETAINER 1 1 11 V3277 O-RING 211 1 1 12 V3105 O-RING 215 1 1 13 V3150 WS1 SPLIT RING 1 1 14 V3151 WS1 NUT 1 QC 1 1 15 V3149 WS1 FTG 1 MALE NPT ELBOW 1 1

Not Shown V3189 WS1 FTG 3/4&1 PVC SLVNT 90 Optional Optional Not Shown V3499***** WS2H/3 FITTING CAP 1 IN THREADED 1 1 Not Shown V3797****** WS1 FTG 1 MALE BSPT ELBOW BSPT Only BSPT Only

*V3236-04 WS2H INJECTOR TUBE ASY A thru H contains a V3285 O-RING 213 and a V3286 O-RING 216. **V3670-01 WS3 INJECTOR TUBE DOWNFLOW ASY contains a V3285 O-RING 213, V3286 O-RING 216 and a V3163 O-RING 019. ***Any V3162-XXX  ow control may be used. V3237-01 WS2H SOFTFILL TUBE ASY contains a V3155 O-RING 112, V3287 O-RING 110 and a V3288 O-RING 206. ****V3010-2A through V3010-2G injectors contain a V3283 O-RING 117 and a V3284 O-RING 114. V3010-2H injectors use a V3283 O-RING 117 and D1263 O-RING 116. Backwash Only Valves include a V3499 but do not include the following parts: V3189, V3162-022, V3231 and V3277. ***** Install V3499 on V3149 if valve is to be set up as a backwash only valve. ****** BSPT valves also include a V3797 WS1 FTG 1 MALE BSPT ELBOW

WS2H AND WS3 VALVE INJECTOR

ORDER INFORMATION

Injector Order

Number

Typical Tank

Diameter

Proper RFC orientation directs re ll water  ow towards the washer face with radius and text.

V3010-2A 18”

V3010-2B 21”

V3010-2C 24”

V3010-2D 30”

V3010-2E 36”

V3010-2F 42”

V3010-2G 48”

V3010-2H 63”

Actual injector size used may

vary depending on the design and

WATER

FLOW

application of the system. Injectors in table are sized for a typical down ow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride.

Quantity

WS2H WS3

Backwash Only

V3499 Cap

installed

from factory

WS2H and WS3 Manual Page 47

STANDARD INJECTOR GRAPHS

Order No. V3010-2A

Flow Rate (gpm)

20 40 60 80 100 120

US Units

Total

Slow Rinse

Draw

Pressure (psi)

Order No. V3010-2C

US Units

Flow Rate (gpm)

20 40 60 80 100 120

Total

Slow Rinse

Draw

Pressure (psi)

Order No. V3010-2B

Flow Rate (gpm)

20 40 60 80 100 120

US Units

Total

Slow Rinse

Draw

Pressure (psi)

Order No. V3010-2D

US Units

Flow Rate (gpm)

20 40 60 80 100 120

Total

Slow Rinse

Draw

Pressure (psi)

Order No. V3010-2E

Flow Rate (gpm)

20 40 60 80 100 120

US Units

Pressure (psi)

Order No. V3010-2G

US Units

Flow Rate (gpm)

20 40 60 80 100 120

Pressure (psi)

Total

Slow Rinse

Total

Slow Rinse

Order No. V3010-2F

US Units

Draw

Flow Rate (gpm)

20 40 60 80 100 120

Total

Slow Rinse

Draw

Pressure (psi)

Order No. V3010-2H

US Units

Draw

Flow Rate (gpm)

20 40 60 80

Total

Slow Rinse

Draw

100 120

Pressure (psi)

Page 48 WS2H and WS3 Manual

STANDARD INJECTOR GRAPHS (CONTINUED)

Order No. V3010-2A

Metric Units

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Pressure (kPa)

Order No. V3010-2C

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Metric Units

Total

Pressure (kPa)

Order No. V3010-2E

Metric Units

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Total

Slow Rinse

Pressure (kPa)

Order No. V3010-2G

Metric Units

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Slow Rinse

Pressure (kPa)

Total

Draw

Slow Rinse

Draw

Total

Draw

Slow Rinse

Order No. V3010-2B

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Metric Units

Total

Slow Rinse

Draw

Pressure (kPa)

Order No. V3010-2D

Metric Units

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Total

Slow Rinse

Draw

Pressure (kPa)

Order No. V3010-2F

Metric Units

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Total

Slow Rinse

Draw

Pressure (kPa)

Order No. V3010-2H

Metric Units

160

140

120

100

Flow Rate (lpm)

100 200 300 400 500 600 700 800 900

Total

Slow Rinse

Draw

Pressure (kPa)

WS2H and WS3 Manual Page 49

V3064 WS2H/2QC 4 INCH BASE ASY (FOR USE ON WS2H OR WS2QC ONLY)

Drawing No. Order No. Description Quantity

1 V3202-01 WS2H BASE 1

2 V3419 O-RING 347 1

V3055 WS2H/2QC 6 INCH FLANGE BASE ASY or V3090 WS3 6 INCH FLANGE BASE ASY

Drawing

No.

1 V3444 WS2H SCREW HEXCAP 5/16-18X2 SS 12 12 2 V3293 WS2H WASHER SS 5/16 FLAT 24 24 3 V3445 WS2H WASHER SPLIT LOCK 5/16 SS 12 12 4 V3447 NUT HEX 5/16-18 SILICON BRASS 12 12 5 COR60FL O RING 6 FLANGE ADAPTER 1 1

Order

No.

V3261-01 WS2H FLANGE BASE 1 V3671-01 WS3 FLANGE BASE 1

Description

WS2H/2QC SIDE MOUNT BASE ASSEMBLY

Order No. Description Inlet/Outlet For Valve

V3260-02 WS2H/2QC SIDE MOUNT

NPT ASY

V3674-02 WS3 SIDE MOUNT

NPT ASY

V3674BSPT-02 WS3 SIDE MOUNT

BSPT ASY

Quantity

V3055 V3090

2” Female NPT or

2.5” Groove Lock 3” Female NPT WS3 NPT

3” Female BSPT WS3 BSPT

WS2H NPT

V3260BSPT-02 WS2H/2QC SIDE MOUNT BASE BSPT ASSEMBLY

Drawing No. Order No. Description Quantity

1 V3280 O-RING 332 1 2 V3260BSPT-01 WS2H SIDE MOUNT BASE BSPT 1

When using a side mount base with 2H or 2QC BSPT valves replace distributor pilot o-ring V3452 O-RING 230 with V3280 O-RING 332. See exploded view of 2H or 2QC valve for speci c location of distributor pilot o-ring.

Page 50 WS2H and WS3 Manual

DRAIN LINE FLOW CONTROLS

All drain line  ow control housings are shipped without  ow control washers.

See drain line  ow control washer section for available  ow selections.

PVC Elbow, 0.7 - 10 GPM

Inline Plastic, 9 - 25 GPM

Item Part# Description Qty.

V3158-04 WS Drain Fitting, 3/4” Elbow

1 V3158-03 Drain Elbow, 3/4 NPT 1

2 V3159-01 DLFC Retainer Assembly 1

3 V3163 O-ring, -019 1

4 H4615 Locking Clip 1

5* V3983 WS2 DLFC Adapter 1

6 V3162-xx See DLFC Section 1

*Also available: V3414 WS1.5 DLFC Adapter

Direction of Flow

Item Part# Description Qty.

V3008-05 WS Drain Fitting, 1” Straight

1 V3167 WS Drain Fitting Adapter, 1” NPT 1

2 V3166-01 Drain Fitting Body 1

3 V3151 WS1 Nut, QC 1

4 V3150 WS1 Split Ring 1

5 V3105 O-ring -215 1

6 V3163 O-ring -019 1

7 H4615 Locking Clip 1

8** V3983 WS2 DLFC Adapter 1

9 V3190-xx See DLFC Section 1

**Also available: V3414 WS1.5 DLFC Adapter

Direction of Flow

8**

Drawing

No.

Order

No.

1 V3081 WS15 RETAINER DLFC ASY 1111

V3645 WS15 DLFC FLANGE OUTLET FNPT 1 1

V3645BSPT WS15 DLFC FLANGE OUTLET FBSPT 1 1 3 V3646 WS15 DLFC FLANGE INLET MNPT 1 1 4 V3388 WS125 DLFC FLANGE INLET MNPT 1 1 5 V3652 B S 5/16-18x3/4 4444 6 V3441 O-RING 226 1111 7 V3162-xx See DLFC Table 0-6 0-6 0-6 0-6 8 V3190-xx See DLFC Table 1111

Stainless Steel, 9 - 85 GPM

Description

Direction of Flow

DLFC not supplied. At least one V3190-XXX must be installed in center hole.

Quantity

V3079 V3079BSPT V3080 V3080BSPT

B indictates

BSPT

N indicates

NPT

Plugs may be knocked out or drilled to use up to six V3162-XXX.

WS2H and WS3 Manual Page 51

M X F STAINLESS STEEL, 0.7 – 150 GPM

Drawing

No.

1 V3052 WS2 DLFC Retainer Asy 1 1

4 V3273 Bolt Hex Hd S/S HCS 3/8-16x3/4 4 4

5 V3278 O-ring 338 1 1

6 V3162-XX See DLFC table 0-5 0-5

7 V3190-XX See DLFC table 0-4 0-4

Assemblies are shipped without drain line  ow control (DLFC). Assembly instructions:

1. Determine the desired  owrate. Select a combination of V3162-XXX’s and V3190-XXX’s to arrive at the desired  ow rate. Up to  ve of the smaller V3162-XXX’s may be used. Up to four of the larger V3190-XXX’s may be used.

2. Using a drill or punch remove the desired knockout(s) in V3052.

3. Smooth hole(s).

4. Install appropriate size(s) of drain line  ow control washers. Pay close attention to proper DLFC orientation.

5. Assemble. Properly orientate the V3052 in the direction of  ow.

6. Inlet and outlet threads are 2”. Couplings for iron pipe may also be used.

Order

No.

V3245 WS2 DLFC Flange Inlet NPT 1

V3245BSPT WS2 DLFC Flange Inlet BSPT 1

V3246 WS2 DLFC Flange Outlet NPT 1

V3246BSPT WS2 DLFC Flange Outlet BSPT 1

Description

V3051 V3051BSPT

Quantity

B indictates BSPT N indicates NPT

Direction of Flow

Washer Radius

Direction

of Flow

Page 52 WS2H and WS3 Manual

MXF STAINLESS STEEL, 9-225 GPM

Drawing

No.

Order No. Description

V3764 V3764BSPT

V3765-01 WS3 DLFC HOUSING NPT 1 V3765BSPT-01 WS3 DLFC HOUSING BSPT 1

Quantity

2 V3766 WS3 DLFC RETAINER 1

3 V3767 WS3 DLFC RETAINER COVER 1 1 4 V3768 WS3 DLFC RETAINER RING 1 1 5 V3769 O-RING 336 1-2 1-2

6 V3190-XX See DLFC table 1-9

Interlock between two V3766’s

Larger hole for DLFC installation

Positioning of V3767 into V3766

1-9

V3768 retainer ring position if two V3766 are used

Assemblies are shipped without drain line  ow control (DLFC) washers.

Assembly instructions:

1. Determine the desired  ow rate. Select a combination of V3190-XXX’s to arrive at the desired  ow rate.

2. Using a drill or punch remove the desired knockout(s) in V3766. Each V3766 retainer contains two types of knock outs. The larger knockouts are removed to install a DLFC. If two V3766 retainers are needed remove the smaller diameter knockout that lines up with the DLFC installed in the other retainer. One or two V3766 retainers may be used. When using one V3766 retainer V3190-XXX must be installed in the center hole. When using two V3766 retainers a V3190-XXX must be installed in the center hole of one of the retainers and the center hole on the other retainer must remain open.

3. Smooth hole(s).

4. Install appropriate size(s) of drain line  ow control washers. Pay close attention to proper DLFC orientation.

5. Assemble. Each V3766 retainer must have a V3769 o-ring installed. One each of the V3767 retainer cover and V3768 retainer ring must be used whether one or two V3766 retainers are used. The positioning of the V3768 retainer ring varies depending on the number of V3766 retainer(s) used. Properly orientate the V3766(s) in the direction of  ow.

6. Properly orientate the complete assembly in the direction of  ow. Inlet and outlet threads are 3”.

WS2H and WS3 Manual Page 53

DRAIN LINE FLOW CONTROL WASHERS

Order No. Description

V3162-007 .7 GPM Drain line  ow control

V3162-010 1.0 GPM Drain line  ow control

V3162-013 1.3 GPM Drain line  ow control

V3162-017 1.7 GPM Drain line  ow control

V3162-022 2.2 GPM Drain line  ow control

V3162-027 2.7 GPM Drain line  ow control

V3162-032 3.2 GPM Drain line  ow control

V3162-042 4.2 GPM Drain line  ow control

V3162-053 5.3 GPM Drain line  ow control

V3162-065 6.5 GPM Drain line  ow control

V3162-075 7.5 GPM Drain line  ow control

V3162-090 9.0 GPM Drain line  ow control

V3162-100 10.0 GPM Drain line  ow control

V3190-090 9.0 GPM Drain line  ow control

V3190-100 10.0 GPM Drain line  ow control

V3190-110 11.0 GPM Drain line  ow control

V3190-130 13.0 GPM Drain line  ow control

V3190-150 15.0 GPM Drain line  ow control

V3190-170 17.0 GPM Drain line  ow control

V3190-200 20.0 GPM Drain line  ow control

V3190-250 25.0 GPM Drain line  ow control

All DLFC housings ship without DLFC installed. Select control from table for proper backwash, based on media manufacturer's recommendations.

Flow Rate

Identication

Tooling

Identication

Flow Rate

Identication

Tooling

Identication

V3162-XXX

V3162-xx

V3190-XXX

V3190-xx

5/8"

Proper DLFC orientation directs water ow towards the washer face with rounded edge & identication.

Page 54 WS2H and WS3 Manual

WS2H/ WS3 TROUBLE SHOOTING GUIDE

Problem Possible Cause Solution

a. No power at electric outlet b. Control valve Power Adapter not

plugged into outlet or power cord end not connected to PC board connection

c. Improper power supply

1. No Display on POD

2. POD does not display correct time of day

3. Display does not indicate that water is  owing. Refer to user instructions for how the display indicates water is  owing

4. Control valve regenerates at wrong time of day

5. Time of day  ashes on and off a. Power outage a. Reset time of day.

6. Control valve does not regenerate automatically when the REGEN button is depressed and held.

d. Poor connection between POD

connector and PC Board.

e. Defective Power Adapter f. Defective PC Board a. Power Adapter plugged into electric

outlet controlled by light switch

b. Tripped breaker switch and/or

tripped GFI c. Power outage d. Defective PC Board a. Bypass/ isolation valve in bypass

position b. Meter is not connected to meter

connection on PC Board c. Restricted/ stalled meter turbine

d. Meter wire not installed securely

into three pin connector

e. Defective meter f. Defective PC Board a. Power outage b. Time of day not set correctly c. Time of regeneration set incorrectly d. Control valve set at “on 0”

(immediate regeneration)

Defective PC Board

b. For the case of systems, another

unit in regen would not allow

another unit to go into regeneration.

a. Repair outlet or use working outlet b. Plug Power Adapter into outlet or

connect power cord end to PC Board connection

c. Verify proper voltage is being delivered

to PC Board

d. Check connector on POD, possible

broken wire or terminal pin not inserted properly in connector. Clean pins on PC Board by plugging & unplugging the POD connector a few times to remove

excess protective coating. e. Replace Power Adapter f. Replace PC Board a. Use uninterrupted outlet

b. Reset breaker switch and/ or GFI switch c. Reset time of day d. Replace PC Board

a. Turn bypass/ isolation handles to place

in service position b. Connect meter to three pin connection

labeled FLOW on PC Board c. Remove meter and check for rotation or

foreign material

d. Verify meter cable wires are installed

securely into three pin connector

labeled FLOW e. Replace meter f. Replace PC Board a. Reset time of day. b. Reset to correct time of day c. Reset regeneration time d. Check programming setting and reset to

dEL (for a delayed regen time)

a. Replace PC Board

b. Wait for unit in regeneration to  nish

WS2H and WS3 Manual Page 55

WS2H/ WS3 TROUBLE SHOOTING GUIDE (CONTINUED)

Problem Possible Cause Solution

7. Control valve does not regenerate automatically but does when the REGEN button is depressed and held.

8. Hard or untreated water is being delivered

9. Control valve uses too much regenerant

a. Bypass/ isolation valves in bypass

position

b. Meter is not connected to meter

connection on PC Board

c. Restricted/ stalled meter turbine

d. Incorrect programming e. Meter wire not installed securely into

three pin connector

f. Defective meter

g. Defective PC Board

Check water quality directly at unit outlet

1. Water quality is good a) Bypass/ isolation valves are open

or faulty

2. Water quality is poor a) Damaged seal/stack assembly b) Faulty riser tube or seal

c) Control valve body type and piston

type mix matched

3. Media is exhausted, water quality is

poor

a) Higher than anticipated water

usage

b) Meter not registering c) No regenerant or low level of

regenerant in regenerant tank

d) Control fails to draw in regenerant e) Water quality  uctuation

f) Fouled media bed

a. Improper re ll setting or re ll  ll  ow

control is not sized properly

b. Improper program settings

c. Control valve regenerates frequently

a. Turn bypass/ isolation valves handles

to place in service position

b. Connect meter to three pin

connection labeled FLOW on PC Board

c. Remove meter and check for rotation

or foreign material d. Check for programming error e. Verify meter cable wires are installed

securely into three pin connector

labeled FLOW f. Replace meter g. Replace PC Board

1. External Bypass Leak

a) Fully close bypass/ isolation valves

or replace

2. Internal Bypass Leak

a) Replace seal/stack assembly b) Verify seal placement &

engagement with riser

c) Verify proper control valve body

type and piston type match

3. No internal leaks

a) Check program settings or

diagnostics for abnormal water

usage b) See Troubleshooting Guide #3 c) Check refill setting in programming.

Check refill flow control for

restrictions or debris and clean or

replace, check refill flow control rate

for proper fill time. d) Refer to Troubleshooting Guide # 12 e) Test water and adjust program

values accordingly f) Replace media bed

a. Check re ll setting and check re ll

 ow control for proper re ll rate.

b. Check program setting to make sure

they are speci c to the water quality and application needs

c. Check for leaking  xtures that may

be exhausting capacity or system is undersized

Page 56 WS2H and WS3 Manual

WS2H/ WS3 TROUBLE SHOOTING GUIDE (CONTINUED)

Problem Possible Cause Solution

a. Check incoming water pressure

– water pressure must remain at minimum of 25 psi

b. Inspect and clean or replace injector,

or replace injector

for the application

c. Check drain line for restrictions or

debris and clean

d. Check seal/ stack assembly and

piston for damage and replace e. Program proper draw time needed f. Program proper re ll time needed g. Locate vacuum leak and  x

1. Excess from  ll cycle a) Verify program settings b) Visual inspection / measure volume

output into container

2. See Troubleshooting Guide #12

a. Remove injector and clean or replace b. Replace regenerant piston c. Inspect regenerant line for air leak d. Inspect drain line and clean to correct

restriction e. Shorten length and/or height f. Check incoming water pressure

– water pressure must remain at

minimum of 25 psi

g. Inspect seal stack assembly for

damage and replace

a. Upon power being restored control

will  nish the remaining regeneration

time. Reset time of day. b. Replace seal/ stack assembly c. Replace piston assembly d. Re-tighten the drive cap assembly

Supply Compatibility

with correct size

10. Residual regenerant being delivered to service

11. Excessive water in regenerant tank

12. Control valve fails to draw in regenerant

13. Water running to drain

14. Motor drives intermittently during regeneration.

a. Low water pressure

b. Plugged, fouled, or incorrect injector

size

c. Restricted drain line

d. Damaged seal/ stack assembly or

piston allowing leakage during draw e. Draw time too short f. Excessive re ll g. Vacuum leak in draw line / elbow

1. Tank is being over lled

a) Improper program settings b) Missing re ll  ow controller

2. Previous regenerant is not being

drawn out

a. Injector is plugged b. Faulty regenerant piston c. Regenerant line connection leak d. Drain line restriction or debris cause

excess back pressure e. Drain line too long or too high f. Low water pressure

g. Damaged seal/ stack assembly

a. Power outage during regeneration or

unit is currently in regeneration

b. Damaged seal/ stack assembly c. Piston assembly failure d. Drive cap assembly not tightened

properly a. Low power a. See Table 2 Software and Power

WS2H and WS3 Manual Page 57

WS2H/ WS3 TROUBLE SHOOTING GUIDE (CONTINUED)

Problem Possible Cause Solution

a. Disconnect power, make sure motor

is fully engaged, check for broken wires, make sure two pin connector on motor is connected to the two pin connection on the PC

labeled REGEN. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

b. Properly snap PC Board into drive

bracket and then Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston

position. c. Replace missing gears d. Clean or replace reduction gear

e. Clean or replace PC Board

a. Open up control valve and pull out

piston assembly and seal/ stack

assembly for inspection. Press NEXT

and REGEN buttons for about 3

seconds to resynchronize software

with piston position. b. Check piston and seal/ stack

assembly, check reduction gears,

check drive bracket and main drive

gear interface. Press NEXT and

REGEN buttons for about 3 seconds

to resynchronize software with piston

position. Check that pinion is not

pressed up tight against motor c. Loosen main drive gear. Press NEXT

and REGEN buttons for about 3

seconds to resynchronize software

with piston position. Verify free

motion by rotating main drive gear by

hand, driving piston in and out d. Verify that proper voltage is being

supplied. Press NEXT and REGEN

buttons for about 3 seconds to

resynchronize software with piston

position.

Board

15. Err – 1001 = Control unable to sense motor movement

16. Err – 1002 = Control valve motor ran too short and was unable to  nd the next cycle position and stalled

a. Motor not inserted fully to engage

pinion, motor wires broken or disconnected

b. PC Boar

drive bracket

c. Missing reduction gears d. Damaged or dirty reduction gear

re ectors

e. Faulty or dirty optics on back of PC

board

a. Foreign material is lodged in control

valve

b. Mechanical binding

c. Main drive gear too tight

d. Improper voltage being delivered to

PC Board

d not properly snapped into

Page 58 WS2H and WS3 Manual

WS2H/ WS3 TROUBLE SHOOTING GUIDE (CONTINUED)

Problem Possible Cause Solution

17. Err – 1003 = Control valve motor ran too long and was unable to  nd the next cycle position

18. Err - 14001 = Message queue full

19. Err -15003 = Motorized Bypass or MAV for NHBP valve motor ran too long and unable to  nd the proper park position

Motorized Alternating Valve = MAV

No Hard Water Bypass = NHBP

a. Motor failure during a regeneration

b. Foreign matter built up on piston and

stack assemblies creating friction and drag enough to time out motor

c. Drive bracket not snapped in properly

and out of position enough that reduction gears and drive gear do not interface

d. Low voltage slowing drive

a. Master PC Board did not receive a

response from slave units.

a. Control valve programmed for

ALT A or noHbP without having a motorized drive securely connected to the 2 pin terminal labeled “BYPASS” on the main PC Board

b. Poor wire connection

c. Excess drag causing timeout

before stall

d. Motorized Bypass or MAV for

NHBP motor not fully engaged with reduction gears

a. Check motor connections then Press

NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

b. Replace piston and stack assemblies.

Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

c. Snap drive bracket in properly then

press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

d. See Table 2 Software and Power

Supply Compatibility

a. Press NEXT and REGEN buttons for

about 3 seconds to resynchronize software with piston position.

a. Press NEXT and REGEN

buttons for about 3 seconds to resynchronize software with

piston position. Then re-program valve to proper setting

b. Remove power and check

connection for Motorized Bypass or MAV for NHBP motor to PC Board two pin connection labeled BYPASS. Make sure wires in connector are inserted securely and no wires are broken. Clean pins on PC Board by plugging and unplugging the connector a few times to remove excess protective coating. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

c. Open up Motorized Bypass or

MAV for NHBP to check for

obstructions

d. Properly insert motor into casing,

do not force into casing. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

WS2H and WS3 Manual Page 59

WS2H/ WS3 TROUBLE SHOOTING GUIDE (CONTINUED)

Problem

20. Err – 15010 = Motorized Bypass or MAV for NHBP valve motor ran too short (stalled) while trying to drive

off-line

Motorized Alternating Valve = MAV

No Hard Water Bypass = NHBP

21. Err – 15011 = Motorized Bypass or MAV for NHBP valve motor ran too short (stalled) while trying to drive

on-line

Motorized Alternating Valve

= MAV

No Hard Water Bypass

= NHBP

Possible Cause Solution

a. Foreign material is lodged in

Motorized Bypass or MAV for NHBP valve

b. Mechanical binding

a. Foreign material is lodged in

Motorized Bypass or MAV for NHBP valve

b. Mechanical binding

a. Open up Motorized Bypass or MAV

for NHBP and check for foreign material. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

b. Check poppet drive assembly or

piston and seal/ stack assembly, check reduction gears, drive gear interface, and check Motorized Bypass or MAV for NHBP black drive pinion on motor. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

a. Open up Motorized Bypass or MAV

for NHBP and check for foreign material. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

b. Check poppet drive assembly or

Page 60 WS2H and WS3 Manual

WS2H/ WS3 TROUBLE SHOOTING GUIDE (CONTINUED)

Problem Possible Cause Solution

Correct all errors on satellite units before attempting to reset error on master

22. # of units error: Communications has been broken with the unit speci ed in the error message. These errors are logged as 16K series errors as follows:

16001: error with unit 2 16002: error with unit 3 16003: error with unit 4

23. Err – 17000 = MAV for Separate Source valve motor ran too long while trying to  nd proper park position

a. System is programmed for the

wrong number of units or a Slave unit is in “error # of units” mode due to loss of power.

b. Poor connection on PC Boards

c. More than one unit has determined

that it is the master control

a. Control valve programmed for “ON

SEP In” with out having a MAV for separate source attached

b. MAV for separate source motor

wire not connected to System Board or poor connection

c. MAV for separate source motor not

fully engaged with reduction gears

a. Pressing any button while in the # of

units error will enter the user into the setting screen. Adjust to the correct units for the system and press NEXT to exit the set up screen. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position. Re-program valve to proper setting.

b. Make sure wires in connector are

inserted securely and no wires are broken. Clean pins on PC Board by plugging and unplugging the connector a few times to remove excess protective coating. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

c. Press NEXT and REGEN buttons for

about 3 seconds to resynchronize software with piston position. Then re-program each valve to operate as single individual unit. Re-program the control that is to be the master control and it will  lter down the programming to the slave controls automatically.

a. Press NEXT and REGEN buttons for

about 3 seconds to resynchronize software with piston position. Reprogram valve to proper setting

b. Remove power and check connection

on MAV for separate source motor wire to System Board two pin connection labeled AUX DRIVE. Make sure wires in connector are inserted securely and no wires are broken. Clean pins

on System Board by plugging and unplugging the connector a few times to remove excess protective coating. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

c. Properly insert motor into casing, do

not force into casing. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

WS2H and WS3 Manual Page 61

WS2H/ WS3 TROUBLE SHOOTING GUIDE (CONTINUED)

Problem Possible Cause Solution

24. Err – 17002 = MAV for Separate Source valve motor ran too short while trying to  nd proper park position

25. Err – 18000 = Reset was performed, this error code will display in the diagnostics under the error log

26. Err – 18001 = Power loss, this error code will display in the diagnostics under error log

27. Err – 18002 = Power restored, this error code will display in the diagnostics under error log

a. Foreign material is lodged in MAV

for separate source valve

b. Mechanical binding

a. Press the NEXT and REGEN

buttons for about 3 seconds to resynchronize software with piston position.

a. When power is lost a signal is sent

to log the power loss

a. When power is restored a signal

is sent to log the power being restored

a. Open up MAV for separate source

and check for foreign material. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

b. Check poppet drive assembly or piston

and seal/ stack assembly, check reduction gears, drive gear interface, and check MAV for separate source black drive pinion on motor. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

Page 62 WS2H and WS3 Manual

WS2H and WS3 Manual Page 63

Page 64 WS2H and WS3 Manual

Revision History:

2/3/2017

PAGE 4:

New table

PAGE 8:

New drawing

PAGE 9:

New drawing

PAGE 37:

Removed Distributer Pipe Height

3/10/2017

PAGE 5:

V3461-01 WS2H/3 AC ADAPTER 20V

216.04 or greater 1.13 or greater 20 VAC

V3461EU-01 WS2H/3 AC ADAPTER EU 20V V3461UK-01 WS2H/3 AC ADAPTER UK 20V

12/5/2017

PAGE 44 & 45:

1 V3275 WS2H/3 SCW BSHD SS3/8-16X2-1/4 (7/32” hex allen wrench required) 4

1/10/2018

PAGE 46:

Remove the word “PVC”

2/12/2018

PAGE 4:

Output Voltage 18V, 20V or 24V AC (see Table 2) 18V, 20V or 24V AC

PAGE 5:

V3461-01 WS2H/3 AC ADAPTER 18V V3461EU-01 WS2H/3 AC ADAPTER EU 18V V3461UK-01 WS2H/3 AC ADAPTER UK 18V

See Table 2 Software and Power

Supply Compatibility for option

PAGE 43:

Not Shown

216.04 or greater 1.13 or greater

V3461-01 WS2H/3 AC ADAPTER 18VAC 1

V3461EU-01 WS2H/3 AC ADAPTER EU 18VAC

V3461UK-01 WS2H/3 AC ADAPTER UK 18VAC

20 VAC 18 VAC

selection

Form No. V3215 – 2/12/2018 U.S. Patents: 6,402,944 • 6,444,127 • 6,776,901

Clack WS2H, WS3 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual