Clack Water specialist WS3, Water specialist WS2H Programming And Wiring Manual

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Page 1

Water Specialist

WS2H and WS3 Control Valve

Programming and Wiring Manual

Page 2

Page 2 WS2H and WS3 Programming and Wiring Manual

Page 3

WS2H and WS3 Programming and Wiring Manual Page 3

Table of Contents

General Information ...........................................................................................................4

Software and Power Supply Compatibility ......................................................................... 5

Wiring for Custom AC Adapter and Custom Meter Wiring ...............................................6

PC Board layout .................................................................................................................. 7

Optional System PC Board Relay 1 and 2, and Separate Source drive connections .......... 9

Motorized Drive Operations ............................................................................................... 9

Wiring and System Conﬁ guration Guides ........................................................................ 10

Quick Reference Programming Screens ........................................................................... 20

User Screens ...................................................................................................................... 22

Setting Time of Day .......................................................................................................... 23

System Setup Screens ....................................................................................................... 24

Cycle Setup Screens .......................................................................................................... 27

Timer Screens ...................................................................................................................29

Installer Setup Screens ...................................................................................................... 31

Diagnostic Screens ............................................................................................................ 32

Valve History .................................................................................................................... 34

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Page 4 WS2H and WS3 Programming and Wiring Manual

Table 1

General Speciﬁ cations and Pre-Installation Checklist

Minimum/Maximum Operating Pressures 20 psi (138 kPa) -125 psi (862 kPa)

Minimum/Maximum Operating Temperatures

Power Adapter:

Supply Voltage Supply Frequency Output Voltage Output Current

No user serviceable parts are on the PC board, the motor, or the Power adapter. The means of

disconnection from the main power supply is by unplugging the Power adapter from the wall.

Service ﬂ ow rate

Backwash ﬂ ow rate

CV Service

CV Backwash

Meter:

Accuracy Flow Range

Regenerant Reﬁ ll Rate

Injectors WS2H & WS3 Valves: See Injector Graphs V3010-2A through 2H

Brine Line Adapters Included 1” Male NPT Elbow & ¾” x 1” Solvent Weld Elbow

Inlet, Outlet and Drain Line Openings

Distributor Tube Opening:

WS2H Valve WS3 Valve

Tank Connection:

WS2H Valve WS3 Valve

Shipping Weight

PC Board Memory

Compatible with the following typical concentrations of regenerants/chemicals

40°F (4°C) – 110°F (43°C)

U.S.

120V AC

60 Hz

20V or 24V AC see Table 2

800 mA

WS2H Valve: 125 gpm (473 lpm, 28.4 m3/h) @ 15 psig (103 kPa) drop WS3 Valve: 250 gpm (946 lpm, 56.8 m3/h) @ 15 psig (103 kPa) drop

WS2H Valve: 125 gpm (473 lpm, 28.4 m3/h) @ 25 psig (172 kPa) drop WS3 Valve: 220 gpm (833 lpm, 50.0 m3/h) @ 25 psig (172 kPa) drop

WS2H Valve: 32.3 WS3 Valve: 64.6

WS2H Valve: 25.0 WS3 Valve: 44.0

WS2H Valve: Internal Meter

+ 5 %

1.5 – 125 gpm (5.7 – 473 lpm)

WS2H and WS3 Valves: Variable - Shipped from Factory with 2.2 gpm (8.33 lpm)

WS2H Valve: 2” Female NPT or BSPT or 2.5” Groove Lock WS3 Valve: 3” Female NPT or BSPT, No Groove Lock

Female NPT Inlet & Outlet

2.375” OD (2.0” NPS)

3.5” OD (3” NPS)

4”-8UN, 6” Flange, Side Mount (2” Female NPT or BSPT or 2.5” Groove Lock) 6” Flange or Side Mount (3” Female NPT or BSPT)

WS2H Valve with Meter: 50 lbs (22.7 kg) WS3 Valve: 57 lbs (25.9 kg) Meter Sold Separately

Nonvolatile EEPROM (electrically erasable programmable read only memory)

Sodium chloride, potassium chloride, potassium permanganate, sodium bisulﬁ te, chlorine and chloramines

WS3 Valve: Optional External Meter

+ 5 %

3.5 – 350 gpm (13.3 – 1325 lpm)

Female BSPT Inlet & Outlet

International

230V AC

50 Hz

20V or 24V AC

800 mA

63 mm OD 90 mm OD

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WS2H and WS3 Programming and Wiring Manual Page 5

Table 2

Software and Power Supply Compatibility

Software Version Power Supply

V3242-01BOARD Main

Board

114.10

114.11

115.17

200.01

215.02

215.04

215.10 1.11 or 1.13

V3243-01BOARD

System Board

1.03

1.07 or 1.08115.25

1.11 or 1.13215.03

Output

Voltage

24 VAC

20 VAC

Part # and Description

V34612 WS2H/3 AC ADAPTER V3461EU WS2H/3 AC ADAPTER EU V3461UK WS2H/3 AC ADAPTER UK

V3461-01 WS2H/3 AC ADAPTER 20V

V3461EU-01 WS2H/3 AC ADAPTER EU 20V V3461UK-01 WS2H/3 AC ADAPTER UK 20V

It is recommended to maintain one version throughout a system.

Replacement V3461 power supplies have screw terminals and are shipped less a cord. Use cord from existing power supply to connect to the screw terminals.

V3461EU-01 and V3461UK-01 will not be available for sale until August 2010.

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Page 6 WS2H and WS3 Programming and Wiring Manual

Set clock from any USER  eld.

Medium Reset From User 1 Screen - Volume Remaining Press and hold the Set Clock and Regen buttons for 10 seconds to reset valve to factory default programming. History and Diagnostics are not changed.

Recommended System Setup Sequence:

1. Connect all wiring and communication cables.

2. Apply power.

3. Enter system setup screens and set screen 2 to number of units in the particular system. a. Setting this valve assigns master status to that unit. b. The master unit will establish communication with the remaining units and transfer the remaining settings to

them.

4. Set cycle sequence.

5. Set cycle times.

6. Set installer data.

Wiring for custom AC Adapter

1. See Table 2 Software and Power Supply Compatibility.

2. Cable should be one unshielded pair of 22AWG, UV resistant UL2464 compliant wire.

3. Connector details: a. Terminate end with one Molex white housing,

P/N 09-50-8043 and four Molex pins, P/N 08-50-0108.

b. Pin 1 = AC from power supply (White)

Pin 2 = Jumper to Pin 3 Pin 3 = Jumper to Pin 2 Pin 4 = AV from power supply (Black)

Molex

Housing

Pin 1

Custom Meter Wiring:

1) Terminate end with a Molex series 2695 housing, part number 2201-3037 and (3) Molex series 41572 (or 40445) pins, part number 08-65-0805 (or 97-00-44).

2) Auxilliary meter must be able to operate on 5VDC

Pin 1 = +5VDC, Pin 2 (Center) = Signal Pin 3 = Ground

3) Acceptable pulse input is .1 – 999 pulses/gallon, or .4 –519 pulses / liter.

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WS2H and WS3 Programming and Wiring Manual Page 7

Main PC Board with System Board

1) Power Supply

2) Manual Override Switch

3) Flow Meter

4) Motorized Alternating Valve

5) POD Display Connection

10) System Board Connection

6) Auxiliary Input

11) Auxiliary Drive

13) Relay 2 12 ) Relay 1

11) Programming Port

9) Drive Motor

1) Unit’s main power supply. Labeled POWER.

2) Isolation valve manual override switch will force the unit on-line or off-line. The corresponding LED indicator on the display POD will ﬂ ash rapidly, 2 times per second, to warn that the unit is in a forced state.

3) Flow meter input. Labeled FLOW.

4) Drive circuit for Motorized Alternating Valve (MAV) or for a Motorized Bypass valve (V3060). It will bring a unit on-line or off-line based on the programming of the current system. Labeled BYPASS.

5) POD connection for the display. This connection is also used as the data extraction port with the proper software and cabling.

6) Auxiliary Input to control/ trigger when or how a unit can regenerate based on the setting of the dP screen in the programming setup. External inputs should be dry contacts and units wired in parallel require matching each unit’s polarity. Labeled AUX INPUT.

7) Programming port connection for Main PC Board is for factory use only.

8) Main board communication port can be used as the communication port for a 2 unit master and is the communication port for every slave unit of a system. Labeled MASTER/ SLAVE.

9) Drive Motor circuit power the motor that drives the piston during regeneration. Labeled REGEN.

10) Connection for Optional System Board. This board would be added to units requiring the extra drive circuit to operate a separate source valve, if a 2, 3, or 4 unit progressive ﬂ ow/ alternator system was needed, or when relays would need to operate external devices. Labeled SYSTEM BOARD.

11) Auxiliary Drive circuit is used to operate a Motorized Alternating Valve (MAV) based on the program setting of the separate source inlet on or off. This drive circuit is timed to sequence after a unit is isolated from a system, or prior to regen for units with no isolation. Labeled AUX DRIVE.

12) Dry contact outputs to operate external devices based on the program setting of Relay 1. Labeled AUX 1.

13) Dry contact outputs to operate external devices based on the program setting of Relay 2. Labeled AUX 2.

14) Additional communication ports used on the master control valve for systems with 3 or 4 units. See wiring diagrams for examples. Labeled SLAVE 1, SLAVE 2, and SLAVE 3.

8) Communication Port

7) Programming Port

14) Communication Ports

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Page 8 WS2H and WS3 Programming and Wiring Manual

Communication Cable Connection to PC Board Layout

Revised communication cable connectivity.

View Of Revised 3 Wire Communication

Cable On 4 Terminal Header

3 Wire Cables Being Installed On 4

Terminal Headers Need Left Polarizer

Remove Ear

"Ear" Removed

Install cable flush to the right side leaving left terminal pin with no connection

View Of 4 Wire Communication Cable On 3

Terminal Header (System Board Is Optional)

Install right side of cable flush

to terminal leaving a vacant

position on the left of the cable

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WS2H and WS3 Programming and Wiring Manual Page 9

Separate

Source Inlet

Motor Drive

Relay 2 Relay 1

Optional System Board, Required For Relay Output And Separate Source Inlet

1) Relay outputs 1 & 2 have N.O., N.C. and common dry contacts.

2) Maximum power through relays to be: a. 1A, 30 VDC b. 1A, 30 VAC

3) Separate source inlet drives require connection to a V3063 or V3063BSPT, V3076 or V3076BSPT motorized alternating valve (MAV).

Motorized Drive Operation

Viewing the piston rod through the clear dome is a visual indicator of the drive’s current position. On the WS2 motorized bypass drive, viewing the rod indicates that the unit is in service. Viewing the rod as shown on the MAV indicates that the common port is currently connected to the “B” port. If the rod is not visible the unit is ofﬂ ine in the case of a bypass, or the common port is currently connected to the “A” port of a MAV. In this state the “B” port of a MAV is shut off. This drive logic is reversible to meet speciﬁ c plumbing applications by reversing the polarity of the drive motor wiring harness as shown below.

Push in Locking Tab While Pulling On Wire

Factory Wired As White Wire

"Com" Port

Flow Path

"B" Port

Piston MAV Poppet MAV

Reversing Motorized Drive Direction

WS2 motorized bypass and MAV drives are factory wired with the white wire on the right when viewing the wiring harness as shown, reversing the wires reverses the logic of the drive. The wires can be removed from the housing by holding down the locking tab in the small window while applying light pressure to the wire, being careful not to disengage the wire from its crimped on connector. The wires can then be re-inserted, being sure the locking tab re-engages in the window.

Piston Rod Is Visible

"A" Port

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Page 10 WS2H and WS3 Programming and Wiring Manual

WS2H Single Unit System Operations

Single tank system with a MAV valve for No Hard Water Bypass

• MAV valve will need to be installed on the control valve’s outlet port

• Port “B” or “C” of the MAV valve needs to be connected to the control valve’s outlet port

• Port “A” of the MAV valve needs to be plugged off

• The MAV valve’s motor wire needs to be connected to the two pin connection labeled “BYPASS” on the control valve’s PC Board

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Piston Style

MAV motor wire

MAV valve for NHWBP

Plug off “A” port when using as No Hard Water Bypass

Poppet Style

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WS2H and WS3 Programming and Wiring Manual Page 11

Single tank system with System Board and MAV valve for Separate Source with a secondary MAV valve for No Hard Water Bypass

• System Board required to operate Separate Source MAV valve

• The MAV valve for Separate Source needs to be installed on the control valve’s inlet port

• Port “C” of the MAV valve for Separate Source needs to be connected to the control valve’s inlet port

• Port “B” of the MAV valve for Separate Source will become the raw water inlet to the control valve

• Port “A” of the MAV valve for Separate Source will become the Separate Source inlet feed to the control valve

• The MAV valve’s motor wire for Separate Source needs to be connected to the two pin connection on the System Board labeled “AUX DRIVE”

• The MAV valve for No Hard Water Bypass will need to be installed on the control valve’s outlet port

• Port “B” or “C” of the MAV valve for No Hard Water Bypass needs to be connected to the control valve’s outlet port

• Port “A” of the MAV valve for No Hard Water Bypass needs to be plugged off

• The MAV valve’s motor wire needs to be connected to the two pin connection labeled “BYPASS” on the control valves PC Board

Single tank system with System Board for Relay Outputs

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Piston Style

MAV for Separate Source

No Hard Water Bypass MAV motor wire

Separate Source MAV motor wire

MAV valve for NHWBP

Plug off “A” port when using as No Hard Water Bypass

Poppet Style

Separate Source

Inlet

Untreated water inlet

Connect to Inlet on Control Valve

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Page 12 WS2H and WS3 Programming and Wiring Manual

WS2H Two Unit System Operations

Two tank system, Simple Alternator with (1) MAV valve

• (1) MAV valve and (1) communication cable is required for a Simple Alternator

• The MAV valve’s motor wire needs to be connected to the two pin connection labeled “BYPASS” on Unit 2’s PC Board

• The communication cable needs to be connected to Unit 1’s three pin connection labeled “MASTER/SLAVE” and Unit 2’s three pin connection labeled “MASTER/SLAVE”

• To regenerate with raw/ untreated water the outlet port of Unit 1 needs to be piped to Port “A” of the MAV valve, the outlet port of Unit 2 needs to be piped to Port “B” of the MAV valve, and Port “C” or common will be the common outlet for Unit 1 & Unit 2

• To regenerate with soft/ treated water the MAV valve needs to be installed on the main inlet feed line to Unit 1 & Unit 2, Port “C” of the MAV valve will become the new common inlet for both Unit 1 & Unit 2. Port “A” of the MAV valve will need to be piped to the inlet port of Unit 1, and Port “B” of the MAV valve will need to piped to the inlet port of Unit 2

• As a Alternator only, the unit in Stand-By will perform a Pre-Service downﬂ ow rinse to drain before coming on-line

• If a single external meter is to be used, the wire connection for that meter needs to be connected to Unit 2’s PC Board three pin connection labeled “FLOW.” Also when a single external meter is to be used, in System Setup Screens under system setup 10 “System Pulses” needs to be selected and then the proper meter pulses for the external meter needs to be set in the next screen.

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Piston Style Poppet Style

Unit 1/Alt A Unit 1/Alt A

Unit 2

Communication Cable

MAV motor wire

MAV for twin alternating

Connect to outlet of control valve set for ALT A

Common outlet

Unit 2

Connect to outlet of control valve deemed as ALT b

Page 13

WS2H and WS3 Programming and Wiring Manual Page 13

Two tank system, Alternator and/or Progressive Flow with a MAV valve on each for No Hard Water Bypass

• (2) MAV valves and (1) communication cable are required

• The communication cable needs to be connected to Unit 1’s three pin connection labeled “MASTER/SLAVE” and Unit 2’s three pin connection labeled “MASTER/SLAVE”

• Each MAV valve’s motor wire will need to be connected to the two pin connection on the PC Board labeled “BYPASS” for each control valve

• Each MAV valve will need to be installed on the outlet port of each control valve for No Hard Water Bypass, which allows for raw/ untreated water regeneration for twin alternating and/or progressive ﬂ ow

• Port “B” or “C” of each MAV valve needs to be connected to the control valve’s outlet port

• Port “A” of each MAV valve needs to be plugged off

• To regenerate with soft/ treated water each MAV valve would need to be installed on the inlet port of each control valve for No Hard Water Bypass. This will allow soft/ treated water from the opposing unit to back feed through the outlet of the unit that requires regeneration for twin alternating and/or progressive ﬂ ow

• As a Alternator only, the unit in Stand-By will perform a Pre-Service downﬂ ow rinse to drain before coming on-line

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Piston Style Poppet Style

Unit 1

Communication Cable

MAV motor wire

Unit 2

MAV valve for NHWBP

Plug off “A” port when using as No Hard Water Bypass

MAV motor wire

MAV valve for NHWBP

Plug off “A” port when using as No Hard Water Bypass

Unit 1

Unit 2

Page 14

Page 14 WS2H and WS3 Programming and Wiring Manual

Two tank system, Alternator and/or Progressive Flow with System Boards for Separate Source/ Relay Outputs and (2) MAV valves

on each for Separate Source and No Hard Water Bypass

• (2) System Boards are required to operate Separate Source MAV valve and/or Relay Outputs

• (4) MAV valves and (1) communication cable are required

• The communication cable needs to be connected to Unit 1’s three pin connection labeled “MASTER/SLAVE” and Unit 2’s three pin connection labeled “MASTER/SLAVE”

• (2) MAV valves for Separate Source need to be installed on each of the control valve’s inlet ports

• Port “C” of the MAV valves for Separate Source need to be connected to each of the control valve’s inlet ports

• Port “B” of the MAV valves for Separate Source will become the raw water inlets to each of the control valves

• Port “A” of the MAV valves for Separate Source will become the Separate Source inlet feeds to each of the control valves

• Each MAV valve’s motor wire for Separate Source need to be connected to the two pin connections on each of the System Boards labeled “AUX DRIVE”

• The MAV valves for No Hard Water Bypass will need to be installed on each of the control valve’s outlet ports

• Port “B” or “C” of the MAV valves for No Hard Water Bypass need to be connected to each of the control valve’s outlet ports

• Port “A” of the MAV valves for No Hard Water Bypass need to be plugged off

• The MAV valve’s motor wire for No Hard Water Bypass need to be connected to the two pin connection labeled “BYPASS” on each of the control valve’s PC Boards

• As a Alternator only, the unit in Stand-By will perform a Pre-Service downﬂ ow rinse to drain before coming on-line

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Unit 1

No Hard Water Bypass MAV motor wire

Communication Cable

Unit 2

Piston Style

Separate Source MAV motor wire

No Hard Water Bypass MAV

Plug off “A” port when using as No Hard Water Bypass

Separate Source MAV

Separate Source Inlet

Connect to Control Valve Inlet

Untreated Water Inlet

Poppet Style

Unit 1

Unit 2

Page 15

WS2H and WS3 Programming and Wiring Manual Page 15

WS2H Three Unit System Operations

Three tank system, Alternator and/or Progressive Flow with System Board and MAV valve on each for No Hard Water Bypass

• (1) System Board and (2) communication cables required to communicate between 3 units

• (3) MAV valve’s are required

• (1st) communication cable needs to be connected to Unit 1’s System Board three pin connection labeled “SLAVE 1” and Unit 2’s three pin connection on the PC Board labeled “MASTER/SLAVE”

• (2nd) communication cable needs to be connected to Unit 1’s System Board three pin connection labeled “SLAVE 2” and Unit 3’s three pin connection on the PC Board labeled “MASTER/SLAVE”

• Each MAV valve’s motor wire will need to be connected to the two pin connection on the PC Board labeled “BYPASS” for each control valve

• Each MAV valve will need to be installed on the outlet port of each control valve for No Hard Water Bypass, which allows for raw/ untreated water regeneration for triplex alternating and/or progressive ﬂ ow

• Port “B” or “C” of each MAV valve needs to be connected to each of the control valve’s outlet ports

• Port “A” of each MAV valve needs to be plugged off

• To regenerate with soft/ treated water each MAV valve would need to be installed the inlet port of each control valve for No Hard Water Bypass. This will allow soft/ treated water from the opposing unit to back feed through the outlet of the unit that requires regeneration for triplex alternating and/or progressive ﬂ ow

• As a Alternator only, the unit in Stand-By will perform a Pre-Service downﬂ ow rinse to drain before coming on-line

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Unit 1

Unit 2

Piston Style Poppet Style

MAV motor wire

Communication Cables

MAV for No Hard Water Bypass

Plug off “A” port when using as No Hard Water Bypass

Unit 1

Unit 2

Unit 3

Page 16

Page 16 WS2H and WS3 Programming and Wiring Manual

Three tank system, Alternator and/or Progressive Flow with System Boards for Separate Source/ Relay Outputs and (2) MAV valves on each for Separate Source and No Hard Water Bypass

• (3) System Boards are required to communicate 3 units and operate Separate Source MAV valves and/or Relay Outputs

• (6) MAV valves and (2) communication cable are required

• (1st) communication cable needs to be connected to Unit 1’s System Board and three pin connection labeled “SLAVE 1” and Unit 2’s three pin connection on the PC Board labeled “MASTER/SLAVE”

• (3) MAV valves for Separate Source need to be installed on each of the control valve’s inlet ports

• Port “C” of the MAV valves for Separate Source need to be connected to each of the control valve’s inlet ports

• Port “B” of the MAV valves for Separate Source will become the raw water inlets to each of the control valves

• Port “A” of the MAV valves for Separate Source will become the Separate Source inlet feeds to each of the control valves

• The MAV valve’s motor wire for Separate Source need to be connected to the two pin connections on each of the System Boards labeled “AUX DRIVE”

• The (3) MAV valves for No Hard Water Bypass will need to be installed on each of the control valve’s outlet ports

• Port “B” or “C” of the MAV valves for No Hard Water Bypass need to be connected to each of the control valve’s outlet ports

• Port “A” of the MAV valves for No Hard Water Bypass need to be plugged off

• The MAV valve’s motor wire for No Hard Water Bypass need to be connected to the two pin connection labeled “BYPASS” on each of the control valve’s PC Boards

• As a Alternator only, the unit in Stand-By will perform a Pre-Service downﬂ ow rinse to drain before coming on-line

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Unit 1

No Hard Water Bypass MAV motor wire

Communication Cables

Unit 2

Unit 3

Piston Style Poppet Style

Separate Source MAV

Separate Source MAV motor wire

No Hard Water Bypass MAV

Plug off “A” port when using as No Hard Water Bypass

Separate Source Inlet

Connect to Control Valve Inlet

Untreated Water Inlet

Unit 1

Unit 2

Unit 3

Page 17

WS2H and WS3 Programming and Wiring Manual Page 17

WS2H Four Unit System Operations

Four tank system, Alternator and/or Progressive Flow with System Board and MAV valve on each for No Hard Water Bypass

• (1) System Board and (3) communication cables required to communicate between 4 units

• (4) MAV valves are required

• (3rd) communication cable needs to be connected to Unit 1’s System Board three pin connection labeled “SLAVE 3” and Unit 4’s three pin connection on the PC Board labeled “MASTER/SLAVE”

• Each MAV valve’s motor wire will need to be connected to the two pin connection on the PC Board labeled “BYPASS” for each control valve

• Port “B” or “C” of each MAV valve needs to be connected to each of the control valve’s outlet ports

• Port “A” of each MAV valve needs to be plugged off

• As a Alternator only, the unit in Stand-By will perform a Pre-Service downﬂ ow rinse to drain before coming on-line

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Unit 1

Unit 2

Unit 3

Piston Style Poppet Style

MAV motor wire

Communication Cables

MAV for No Hard Water Bypass

Plug off “A” port when using as No Hard Water Bypass

Unit 1

Unit 2

Unit 3

Unit 4

Page 18

Page 18 WS2H and WS3 Programming and Wiring Manual

Four tank system, Alternator and/or Progressive Flow with System Boards for Separate Source/ Relay Outputs and (2) MAV valves on each for Separate Source and No Hard Water Bypass

• (4) System Boards are required to communicate 4 units and operate Separate Source MAV valves and/or Relay Outputs

• (8) MAV valves and (3) communication cable are required

• (4) MAV valves for Separate Source need to be installed on each of the control valve’s inlet ports

• Port “C” of the MAV valves for Separate Source need to be connected to each of the control valve’s inlet ports

• Port “B” of the MAV valves for Separate Source will become the raw water inlets to each of the control valves

• Port “A” of the MAV valves for Separate Source will become the Separate Source inlet feeds to each of the control valves

• Each MAV valve’s motor wire for Separate Source need to be connected to the two pin connections on each of the System Boards labeled “AUX DRIVE”

• The (4) MAV valves for No Hard Water Bypass will need to be installed on each of the control valve’s outlet ports

• Port “B” or “C” of the MAV valves for No Hard Water Bypass need to be connected to each of the control valve’s outlet ports

• Port “A” of the MAV valves for No Hard Water Bypass need to be plugged off

• Each MAV valve’s motor wire for No Hard Water Bypass need to be connected to the two pin connection labeled “BYPASS” on each of the control valve’s PC Boards

• As a Alternator only, the unit in Stand-By will perform a Pre-Service downﬂ ow rinse to drain before coming on-line

• System Board required to operate available Relay Outputs

• System Board provides (2) Relay Outputs with N.O. , COM , and N.C. SPST dry contacts

Unit 1

No Hard Water Bypass MAV motor wire

Communication Cables

Unit 2

Unit 3

Piston Style Poppet Style

Separate Source MAV motor wire

No Hard Water Bypass MAV

Plug off “A” port when using as No Hard Water Bypass

Separate Source MAV

Separate Source Inlet

Connect to Control Valve Inlet

Untreated Water Inlet

Unit 1

Unit 2

Unit 3

Unit 4

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WS2H and WS3 Programming and Wiring Manual Page 19

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INTENTIONALLY BLANK.

Page 20

Page 20 WS2H and WS3 Programming and Wiring Manual

WS2H/WS3 Programming Screen Quick Reference

1. Individual screen descriptions and settings are detailed on the following pages.

2. Some screens have been omitted for clarity.

Page 21

WS2H and WS3 Programming and Wiring Manual Page 21

Page 22

Page 22 WS2H and WS3 Programming and Wiring Manual

Typical User Screens

“REGEN TODAY” will display when a regeneration is scheduled, or ﬂ ash for a manually set regeneration.

“HOLD” or “START” REGEN will ﬂ ash in all user screens while the auxiliary input is actuated.

USER 1

Displays capacity remaining Does not display if volumetric capacity is set to OFF.

Capacity remaining can be adjusted in 10 gallon increments by holding the DOWN arrow for >3 seconds.

USER 2

Displays days remaining Does not display if days override is set to OFF. Days remaining can be decremented one day at a time by holding the DOWN arrow >3 seconds.

USER 3

Displays time of day.

USER 4

Displays the unit’s current ﬂ ow rate.

USER 5

USER 6

USER 7

USER 5

Displays total unit volume since install/reset Individually re-settable using history reset sequence.

USER 6

Displays the current system ﬂ ow rate Does not display on single tank units.

USER 7

Displays total system volume since install/reset Individually re-settable using history reset sequence Does not display on single tank units.

User 1

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WS2H and WS3 Programming and Wiring Manual Page 23

Setting Time of Day

SET TIME

Accessed by pressing Set Clock while in the User Screens. Use UP and DOWN arrows to scroll hours. AM/PM alternates at midnight.

Return to

Normal Operation

UNIT COUNT ERROR

Error and the slave’s unit number will ﬂ ash when it is not detected. Pressing any button will return the user to the #units set up screen to correct the value.

ERROR SCREEN

Error and its code alternate. The unit returns to home and ﬂ ashes its 3 LEDs. The unit continues to try and function, but must be reset to correct the error screen.

Automatically toggles.

Indicates that a speciﬁ ed volume per day has been reached. (All LED lights ﬂ ash). Only displayed if Timer 2 or Timer 3 is set to “Day & Gal” or “Day & Gal & System”. Resettable by pressing any button.

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Page 24 WS2H and WS3 Programming and Wiring Manual

System Setup Screens

Accessed by pressing NEXT and DOWN

simultaneously for >3 seconds.

SYSTEM SETUP 1

Select country. US or SI. This sets the use of a 12 or 24 hour clock and the display of gallons or liters.

SYSTEM SETUP 2

Select the total number of units, from 1-4, in a system. This screen will only allow 1 or 2 if a system board is not installed.

Communication cables are required to link multiple units together.

Returns to normal operation after 5 minutes

SYSTEM SETUP 3A

The screen will not display if set to 1 unit. Select unit ﬂ ow rate unit add point.

1. If set to 0, all units are online unless one is regenerating.

2. If greater than 0, the system acts as a progressive ﬂ ow system by adding units as ﬂ ow rate increases.

3. If set to ALT the system acts as an alternator system, keeping one unit off line at all times. An additional screen will appear after ALT is set that will allow the programmer to adjust a pre-service rinse to drain to the stand-by unit before it is called on-line for service.

1. Unit Flow Rate Add Point

- 0: operates the system as a parallel ﬂ ow system keeping all units online and

only allowing one unit to regen at a time. When one unit needs to regenerate it will ﬂ ag all units to regenerate in series.

- Units in a parallel ﬂ ow system will determine the need to regenerate based on:

- Any unit reaching 0 capacity;

- Delayed units will regenerate at the next available time slot

- Day over ride

- 1 day; all units will regen every day as long as it has been >12 hours since any other regenerations

- Day triggered regens will run in the sequence of times set in the delayed time screens.

2. - 1 – 499: the system acts as a stage by ﬂ ow keeping one unit online at all times and adding units at this set point.

- Additional units will be brought online when the adder point is exceeded for >30 seconds or immediately if the ﬂ ow

exceeds 120% of the adder point.

- Additional units will go ofﬂ ine when system ﬂ ow reduces to 95% of adder point / unit for > 1 minute.

- Any unit in a demand recall system will determine the need to regenerate based on:

- Reaching 0 capacity

- Delayed units will regenerate at the next available time slot

- Day over ride

- 1 day; 1 unit will regen / day as long as it has been >12 hours since any other regenerations

- Day triggered regens will run at the time set in DEL-1

- Units can not regenerate if ﬂ ow demands them to remain online

- On 0 units regen immediately after ﬂ ow allows them ofﬂ ine

- Delayed units regen at the next available time slow

- Day units regen at the next time slot

3. - ALT: operates the system as an alternator, having one unit off line at all times either regenerating or fully

regenerated.

- A unit in an alternator system will determine the need to regenerate based on:

- The current “lead” unit reaching 0 capacity

Progressive Flow Unit

Units Range Increments

(L)

0-499 1

0-1896 4

(GAL)

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WS2H and WS3 Programming and Wiring Manual Page 25

- Delayed systems will immediately remove depleted units & regenerate at the next available time slot

- “Lead” unit regenerates based on “Lag” units (i) The ﬁ rst “lag” unit depleting down to 15% less than its ratio of system capacity

1. 1/3 for a 4 unit; ½ for a 3 unit (ii) The second “lag” unit depleting down to 15% less than its ratio of system capacity

1. 2/3 for a 4 unit

- Delayed systems will ﬂ ag “lead” units based on “lag” capacity, but will not alternate with remaining capacity until the next available delayed time.

- Day over ride

- 1 day; 1 unit will regen / day as long as it has been >12 hours since any other regenerations

SYSTEM SETUP 3B

SYSTEM SETUP 4

- Day triggered regens will run at the time set in DEL-1

SYSTEM SETUP 3B

Set Pre-Service Rinse time for units coming online. Adjustable from OFF - 20 minutes in 30 second increments. This screen only displays for alternator systems. Default: 1:00

SYSTEM SETUP 4

Hardwater Bypass

- Single units have a selection of Hbp, noHbP or Relay

- 2 unit alternators have a selection of noHbP, Relay or ALT-A

- All other systems have a choice of noHbP or Relay

SYSTEM SETUP 5

1. If set to HbP: Units will have hard water bypass while in a regeneration

2. If set to noHbP: Single units or multiple tank systems require a motorized bypass valve or motorized alternating valve to be connected to the bypass connector on the main valve PC board. This setting will force an initialization of the motorized drive to determine its current position.

3. If set to Relay: Units will have other types of external valves controlling the water supply. If relay 1 & 2 are both set to STbY, relay 1 will close to remove a unit from service & open to add a unit. Relay 2 will actuate 15 seconds after relay 1 and will operate in the opposite sequence as relay 1. To come back online is the opposite; relay 2 actuates 1st & relay 1 actuates after 15 seconds relay 2.

4. If set to ALT-A: requires a Motorized Alternating Valve (MAV) to be connected to the two pin connection labeled “BYPASS” on Unit 2’s PC Board. A communication cable is required to connect ALT-A and Unit 2 together.

- Any setting requiring a motorized bypass valve or motorized alternating valve will cause the drive to initialize to determine its current position.

- Units going through a reset or initial startup, the bypass or motorized alternating valve may torque early which would cause the unit to run the drive in the opposite direction, then re-home

- Pressing any button while in the Error / Hbp screen will kick the user into hbp setting screen and allow correction. Upon exiting the unit will try to re-initialize the motorized drive.

Piston Rod

SYSTEM SETUP 5

Is Visible

Select between piston or poppet style bypass drive. Default - PISTn

SYSTEM SETUP 6

Select day control type. Time clock 1-28 day; Time clock 7 day; or OFF. When volumetric capacity is set, volume regeneration can be combined with time clock control. OFF will not be an option if volumetric capacity is OFF.

"Com" Port

Flow Path

Piston MAV Poppet MAV

"A" Port

"B" Port

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System Setup Screens (continued)

SYSTEM SETUP 7

SYSTEM SETUP 8

SYSTEM SETUP 9

SYSTEM SETUP 7

Select regeneration type. Delayed (dEL-1) Delayed, 2 regenerations per day (dEL-2) Delayed, 3 regenerations per day (dEL-3) Delayed, 4 regenerations per day (dEL-4) On 0 Delayed regeneration times are set in installer screens. Delayed with multiple regenerations allowed per day would be used either to reduce the reserve volume, or to accommodate a small system relative to the treatment demand.

SYSTEM SETUP 8

Select reserve calculation ON or OFF. OFF will schedule a regen when the volumetric capacity reaches 0. This screen will not display for “on0” units or systems.

SYSTEM SETUP 9

Set auxiliary initiated regen. START TIME REGEN: regeneration will start immediately after 2 cumulative minutes of switch closure. START TIME REGEN dEL: regeneration will start at the delayed time after 2 cumulative minutes of switch closure. START REGEN: regeneration will start immediately upon switch closure. START REGEN dEL: regeneration will start at the delayed time upon switch closure. HOLD REGEN: regeneration will not be allowed as long as there is switch closure.

SYSTEM SETUP 10A

SYSTEM SETUP 10B

SYSTEM SETUP 11

SYSTEM SETUP 10A

Select meter type, meter pulses or system pulses.

2.0 meter (type)

3.0 meter (type) Meter Pulses (used on single units for non-Clack meters) System Pulses (used on two unit systems that share one meter)

SYSTEM SETUP 10B

Select meter type pulses. Screen does not show if Pulses or System Pulses is not selected in the previous screen.

SYSTEM SETUP 11

Separate source inlet. This screen will not display if a system board is not installed. One System Board is required and 2 Motorized Alternating Valves (MAV) are needed. One will be used on the inlet water supply to alternate between the raw water supply and the separate source regeneration water supply. The other MAV will be used on the outlet to create No Hard Water Bypass. Refer to wiring diagrams for proper connections.

Return To

Normal Operation

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WS2H and WS3 Programming and Wiring Manual Page 27

Cycle Setup Screens

Returns to normal operation after 5 minutes.

Accessed by pressing NEXT and DOWN simultaneously for >3 seconds,

then by pressing NEXT and DOWN simultaneously again for >3 seconds,

then by pressing NEXT and DOWN simultaneously for >3 seconds a third time.

Available Cycles

Backwash

CYCLE SETUP 1A

Select ﬁ rst cycle.

Draw

Slow Rinse Separate cycle from Draw

2nd Backwash

Rinse (fast)

Fill

End

Hold Piston in Service position

CYCLE SETUP 1B

CYCLE SETUP 1C

CYCLE SETUP 1B

Select second cycle.

CYCLE SETUP 1C

After cycles are conﬁ gured, an END is added. (9 cycles maximum.)

Cycle #

1 Backwash

2 Draw

3 2nd Backwash

4 Rinse

5 Fill

6 End

Cycle

Default

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Page 28 WS2H and WS3 Programming and Wiring Manual

Cycle Setup Screens (continued)

CYCLE SETUP 2

CYCLE SETUP 3A

CYCLE SETUP 3B

CYCLE SETUP 2

Select regeneration repeats, 1-10 or OFF. Repeats regeneration cycle Sequence 1 a selected number of times before regenerating a single time with Sequence 2.

The following screens only show if the unit is programmed for multiple regenerations in the previous screen.

CYCLE SETUP 3A

Select ﬁ rst cycle of “alternate” regeneration sequence (Sequence 2).

CYCLE SETUP 3B

Select second cycle of ‘alternate’ regeneration sequence.

Return To

Normal Operation

CYCLE SETUP 3C

After cycles are conﬁ gured, an END is added. (9 cycles maximum.)

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WS2H and WS3 Programming and Wiring Manual Page 29

Timer Screens

Returns to normal operation after 5 minutes.

Accessed by pressing NEXT and DOWN simultaneously

for >3 seconds, then by pressing NEXT and DOWN

simultaneously again for >3 seconds.

“1” is displayed if set for more than one sequence

TIMER 1A

TIMER 1B

TIMER 1A2

TIMER 1A

Select time of cycle 1.

A NEXT & DN reset from this screen unlocks the setup screens.

TIMER 1B

Select time of cycle 2.

The following screens only show if the unit is programmed for multiple regenerations in the Cycle Setup 2 screen.

TIMER 1A2

Select time of alternate regen, cycle 1.

Cycle Units Range Increments

Backwash Minutes

Draw Minutes

Slow Rinse Minutes

Rinse Minutes

Fill Minutes

Hold Minutes

1-30

30-95

1-30

30-100

100-180

1-30

30-95

1-30

30-95

0.1-10.0

10.0-30.0

30.0-99.0

1-30

30-100

100-480

1 5

0.1

0.2

1.0

0.1

2.0

10.0

TIMER 1B2

Select time of alternate regen, cycle 2.

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Page 30 WS2H and WS3 Programming and Wiring Manual

Timer Screens (continued)

TIMER 2

TIMER 3

TIMER 4

TIMER 2

Set output for Relay 1. These settings will only be allowed with the system board installed.

Time: Relay is activated after speciﬁ ed time from the start of regen and is left on for a speciﬁ ed time. Cycle: Relay is activated after the start of a speciﬁ ed cycle and is left on for a speciﬁ ed time. Volume: Relay is activated, during service ﬂ ow only, every speciﬁ ed number of volume units and is left on for a speciﬁ ed time. Volume & Regen: Relay is activated every speciﬁ ed number of volume units, and is left on for a speciﬁ ed time. Volume & System: This option, only available on master units, would calculate relay actuation based on system ﬂ ow, monitoring all

units current ﬂ ow rate. Day & Gal: Relay actuates at speciﬁ ed daily volume & “Usage High” is displayed on the screen. Pressing any button resets relay and returns unit to user screens. Day & Gal & System: Only available on the master unit. Relay actuates after a speciﬁ ed daily volume is used by the system & “Usage High” ﬂ ashes on the screen. Pressing any button resets relay and returns unit to user Screens.

STbY: Relay would be used to control external valving, closing for unit regeneration, or when it would be ofﬂ ine in system operation. REGEN: Relay is activated when the unit is in regen. Err: Relay is activated when the unit is in any error mode.

TIMER 3

Set output for Relay 2. These settings will only be allowed with the system board installed.

STbY: Relay would be used to control external valving, closing for unit regeneration, or when it would be of REGEN: Relay is activated when the unit is in regen. Err: Relay is activated when the unit is in any error mode.

TIMER 4

Select Relay 1 output “ON” trigger set point, per units previously selected. This screen will not display if the unit does not have a system board, or if STbY was selected as the trigger.

Time: Time after the start of a regen before relay is activated. Cycle: Select a cycle which will actuate output 1. Volume: Volume of water interval during service between relay actuations.

Timer 4 and 6 screens will not display if display if STbY, REGEN or Err are selected in TIMER 2 and TIMER 3.

ﬂ ine in system operation.

TIMER 5

TIMER 6

TIMER 7

Return To

Normal Operation.

TIMER 5

Set duration of how long Relay 1 output will be on before turning “OFF.” This screen will not display if the unit does not have a system board.

TIMER 6

Select Relay 2 output “ON”, per units previously selected. This screen will not display if the unit does not have a system board, or if STby was selected as the trigger

Time: Time after the start of a regen before relay is actuated. Cycle: Select a cycle which will actuate output 1. Volume: Volume of water interval during service between relay

actuations.

TIMER 7

Set duration of how long Relay 2 output will be on before turning “OFF.” This screen will not display if the unit does not have a system board.

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WS2H and WS3 Programming and Wiring Manual Page 31

Installer Setup Screens

Accessed by pressing NEXT and UP simultaneously for >3 seconds.

Set current day and regen days when set as a 7 day time clock or hybrid in System Setup 1.

INSTALLER 1

INSTALLER 2 INSTALLER 2

INSTALLER 3

Returns to normal operation after 5 minutes.

INSTALLER 1

Set volumetric capacity or OFF. OFF will not be an option if the day control is set to OFF.

X1000 Indicator Illuminates At 10,000 Gallons

Units

US (GAL)

SI (L)

INSTALLER 2

Set day override. 1-28 days between regenerations, or if set to 7 day time clock, see 7 day setup below. OFF will only be displayed if “OFF” is selected in System Setup Screen 6.

INSTALLER 3

Select time of regen. Use up and down arrows to scroll hours. AM/PM alternates at midnight. “on0” will be displayed on units with no time dependent regen control.

(“1” only shows if set for multiple regens.)

Range Increments

10-10,000

10,000-100.00 x 1000

100.00-999.00 x 1000

50-50,000

50,000-50.00 x 1000

500.00-5000.0 x 1000

100

1000

50 50

5000

Return To

Normal Operation.

INSTALLER 4

7 Day Option

INSTALLER 2A

INSTALLER 2B

INSTALLER 2C

INSTALLER 4

Select time of regen. Use up and down arrows to scroll minutes.

INSTALLER 5

Select time of 2nd regen (if conﬁ gured as a multiple regenerating unit.)

INSTALLER 2A

7 day time clock option. Set current day of the week:

1 = Sunday 2 = Monday 3 = Tuesday 4 = Wednesday 5 = Thursday 6 = Friday 7 = Saturday

INSTALLER 2B

Scroll through days 1-7 using the UP and DOWN arrows. Pressing the Set Clock will toggle regen ON or OFF for that day. (i.e., regen on Monday.)

INSTALLER 2C

(i.e., no regeneration on Saturday.)

Installer 3

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Page 32 WS2H and WS3 Programming and Wiring Manual

Diagnostic Screens

Accessed by pressing UP and DOWN

simultaneously for >3 seconds.

DIAGNOSTIC 1

DIAGNOSTIC 2

DIAGNOSTIC 3

Returns to normal operation after 5 minutes.

DIAGNOSTICS 1

Days since the last regeneration.

DIAGNOSTICS 2

Gallons or Liters x1000 since the last regeneration.

DIAGNOSTICS 3

Reserve history. This screen only appears if valve is set to calculate Reserve in System Setup 8. Use arrows to select a day. 0 = Today 1 = Yesterday 6 = 6 days ago (max.)

All Diagnostic History screens are resettable with the History Reset sequence while in the Diagnostics 1 screen. Holding the Set Clock and Regen buttons for > 3 seconds initiates a totalizer or history reset.

Reserve Value

DIAGNOSTIC 4A

Automatically Toggles

DIAGNOSTICS 4A

History of volume used. Use UP and DOWN arrows to select a day. 0 = Today 1 = Yesterday 63 = 63 days ago (max.)

Automatically Toggles

Simultaneously press UP and DOWN.

DIAGNOSTIC 4B

Returns user back to USE Day 0 in Diagnostic 4 screen.

DIAGNOSTICS 4B

Hourly history of volume use. Use the UP and DOWN arrow to select the hours of the day from screen 4.

Automatically Toggles

REGEN will display if a

regeneration occurred that day.

Gallons Used

Volume used within the selected hour

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WS2H and WS3 Programming and Wiring Manual Page 33

Diagnostic Screens (continued)

DIAGNOSTIC 5A

DIAGNOSTIC 6

DIAGNOSTICS 5A

Maximum ﬂ ow rate for the last 28 days.

Automatically Toggles

Simultaneously press UP and DOWN.

DIAGNOSTIC 5B

Returns back to Day 0 in Diagnostic 5 screen.

DIAGNOSTICS 6

Total volume through the unit.

Max ﬂ ow rate of the day

DIAGNOSTICS 5B

Hourly history of maximum ﬂ ow rate. Use the UP and DOWN arrow to select the hours of the day from screen 5.

Automatically Toggles

Max ﬂ ow within the selected hour

DIAGNOSTIC 7A

DIAGNOSTIC 8

DIAGNOSTICS 7A

Total system history of volume used use UP and DOWN arrows to select a day.

0 = Today 1 = Yesterday 63 = 63 days ago (max.)

Automatically Toggles

Simultaneously press UP and DOWN.

DIAGNOSTIC 7B

Returns user back to System USE Day 0 in Diagnostic 7 screen.

Automatically Toggles

DIAGNOSTICS 7B

Total system hourly history of volume use Up and Down arrow to select the hours of the day from Screen 7.

Automatically Toggles

DIAGNOSTICS 8

Error log. Use UP & DN arrows to scroll through the last 20 errors.

Return To

Normal Operation

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Page 34 WS2H and WS3 Programming and Wiring Manual

Valve History

Returns to normal operation after 5 minutes.

Non-Resettable

Accessed by pressing UP and DOWN simultaneously

for >3 seconds, then by pressing UP and DOWN

simultaneously again for >3 seconds.

HISTORY 1

Total days since startup. Time only accumulates while the unit is plugged in.

HISTORY 2

HISTORY 3

HISTORY 4

HISTORY 2

Total regenerations since startup.

HISTORY 3

Total volume since startup.

HISTORY 4

Main board ﬁ rmware revision.

Return To

Normal Operation

HISTORY 5

System board ﬁ rmware revision. Will display -nA- if no system board is detected.

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WS2H and WS3 Programming and Wiring Manual Page 35

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Page 36 WS2H and WS3 Programming and Wiring Manual

Revision History:

6/11/2010

PAGE 4:

Table 1 Output Voltage 20V or 24V AC see Table 2

PAGE 5:

Added Table 2

PAGE 6:

Added:

See Table 2 Software and Power Supply Compatibility.

b. Pin 1 = AC from power supply (White)Pin 2 = Jumper to Pin 3Pin 3 = Jumper to Pin 2Pin 4 = AV from power supply (Black)

PAGE 7:

Layout drawing revised.

PAGE 8:

Wiring drawing revised

PAGE 9:

System board drawing revised.

PAGE 10-18:

Revised drawings for Poppet MAV setups.

5/20/2010

PAGE 12:

change four pin to three pin

PAGE 13:

change four pin to three pin

PAGE 14:

• The communication cable needs to be connected to Unit 1’s three pin connection labeled “MASTER/SLAVE” and Unit 2’s three pin connection labeled “MASTER/SLAVE”

PAGE 15:

change four pin to three pin

PAGE 16:

change four pin to three pin

PAGE 17:

change four pin to three pin

PAGE 18:

change four pin to three pin

Form No. V3215-10 – 5/20/2011

U.S. Patents: 6,402,944 • 6,444,127 • 6,776,901

Clack Water specialist WS3, Water specialist WS2H Programming And Wiring Manual

Specifications and Main Features

Frequently Asked Questions

User Manual