CK WORLDWIDE MR140 User Manual

H EA D
S TYL E
C AB LE
S TYL E
C AB LE
L EN GT H
PA RT #
Ri gid H ea d -
w/o va lve
12 -1 /2 f t. (3 .8 m)
M R1 41 2S F
25 ft. (7. 6 m )
M R1 42 5S F
CK WORLDWIDE INC.
WARRANTY:
CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to be free of defects in materials and workmanship. CK Worldwide, Inc. limits this warranty to replacement of the product or parts thereof and excludes liability for injury, property damage or economic loss attributable to product use or misuse. In any event, CK Worldwide, Inc. will only be responsible for its products when used with accessory items manufactured by CK Worldwide, Inc.
INSTALLATION:
Before using this torch, - tighten regulator, hose and power cable fittings with proper wrenches. Using small pliers, securely tighten all knurled hose fittings (Slide the torch handle back for access to the torch connections). Purge the regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these steps will ensure contamination free welds. Repeat this procedure whenever
torch or regulator fittings have been detached.
CONNECTION DIAGRAM:
CAUT
ION:
Personal harm will result from touching the hot parts of a TIG torch without insulative protection, or from looking directly or indirectly at an arc or reflected arc. At no time should bare skin be exposed to a welding arc.
TUNGSTEN PREPARATION:
GRINDING PREPARATION:
Use a 60 Grit or finer aluminum
oxide wheel
EXTENSION INSTRUCTION:
STANDARDPARTS
General Purpose:
Flat: 1/4 to 1/2 x Diameter
Taper: 2 to 3 x Diameter
3 x Diameter from end of cup.
END PREPARATION:
DCSP (EN)
General Purpose:
Ball tip by arcing on clean metal at low current DCRP (EP) then slowly increase current to form the desired ball diameter.
The included angle determines weld bead shape and size. Generally, as the included angle increases, penetration increases and bead width decreases.
Maximum extension: 6 x Diameter from end of cup. (In draft - free areas)
Ball: Maximum 1 x Diameter
Remove sharp point to leave a
truncated point with a flat spot. Diameter of flat spot determines
amperage.
3 x Diameter from end of cup.
Shape tungsten by grinding logitudinally, never radially.
ACHF
General Purpose:
GAS LENS PARTS
General Purpose:
INFORMATION CHA
RT:
ARGON FLOW
-ALUMINUM
ARGON FLOW
- FERROUS METALS
WELDING CURRENT (AMPS)
-TUNGSTEN TYPE
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
DCSP
Thoriated
DCSP
Pure
AC
Thoriated
AC
Pure
.020 (0.50)
.040 (1.00)
1/16 (1.60)
3/32 (2.40)
1/8 (3.20)
5/32 (4.00)
3/16 (4.80)
1/4 (6.40)
Cup Size
Electrode Diameter in inches
(mm)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-45 (12-21)
5-8 (3-4)
5-12 (3-6)
8-15 (4-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-40 (12-19)
30-55 (14-26)
5-8 (3-4)
5-8 (3-4)
5-10 (3-5)
8-10 (4-5)
8-12 (4-6)
12-25 (6-12)
20-35 (10-17)
10-15 (5-7)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-18 (5-9)
15-25 (7-12)
20-35 (10-17)
25-50 (12-24)
5 - 20
20 - 80
80 - 150
150 - 250
240 - 350
400 - 500
475-800
700 - 1100
5 - 15
15 - 70
70 - 130
150 - 220
220 - 330
375 - 475
475-800
5 - 20
15-80
70 - 150
140 - 235
220 - 325
300 - 425
400 - 525
500 - 700
5 - 15
10 - 60
50 - 100
100 - 160
150 - 210
200 - 275
250 - 350
325 - 700
4 or 5
4 or 5
4, 5 or 6
6, 7 or 8
7, 8 or 10
8 or 10
8 or 10
10
750 - 1000
CK WORLDWIDE INC. PHONE: (253) 854-5820 www.ckworldwide.com 3501 “C” ST. N.E. PHONE: (800) 426-0877 ck@ckworldwide.com AUBURN, WA. 98002 FAX: (253) 939-1746 USA
IMPORTANT !!
READ AND UNDERSTAND THE
INFORMATION CONTAINED IN THIS
MANUAL BEFORE OPERATING THE EQUIPMENT !
TECHNICAL INFORMATION
TIG TORCH MANUAL
RATING @ 100% DUTY CYCLE:
COOLING METHOD:
HEAD ACCESSORIES:
POWER CABLE ADAPTOR:
140 AMP ACHF OR DCSP WATER COOLED
MICRO TORCH 45V11 (2PCA)
MR140 MICRO TORCH
MR140
ACCESSORY ITEMS REQUIRED FOR COMPLETE INSTALLATION:
MODEL SELECTOR - TORCH PACKAGES
PARTS:
MR140.. ......... ......... .
140H... ......... ......... ...
212WHSF ......... .......
225WHSF ......... .......
212PCSF ......... ........
225PCSF ......... ........
212AHSF ......... ........
225AHSF .. ......... .....
MRHB.........................
MR4P..........................
MR040C......................
MR116C......................
MR332C......................
MR180H......................
MR45H........................
MR90H.......................
MRTI...........................
T0409S20GC2............
T1169S20GC2............
T3329S20GC2............
PART NUMBER DESCRIPTION
PARTS LIST:
212PCSF (12-1/2 ft.) 225PCSF (25 ft.)
140H
MRHB
212AHSF (12-1/2 ft.) 225AHSF (25 ft.)
212WHSF (12-1/2 ft.) 225WHSF (25 ft.)
2WN
3HF
2AN
3HF
2PN
2PF2
2PF1
PART NUMBER DESCRIPTION
ACCESSORIES:
1192
1192
MR180H, MR45H, MR90H
Torch B ody, 140 Amp Handle Water H ose, Supe r Flex, 1 2-1/2 ft. Water H ose, Supe r Flex, 2 5 ft. Power C able, Sup er Flex, 12-1/2 ft . Power C able, Sup er Flex, 25 ft. Gas Hos e, Super Flex, 12- 1/2 ft. Gas Hos e, Super Flex, 25 ft. Handle Bushing Cup Cle ar Pyrex Collet .040 Collet 1/16 Collet 3/32 Head 18 0° Head 45 ° Head 90 ° Neck In sulator Tungste n .040” 2 % Ceriate d Tungste n 1/16” 2 % Ceriate d Tungste n 3/32” 2 % Ceriate d
2PCA (4 5V11).... .......
SLWHAT- T........ ........
SLWHAT- 25....... .......
SLWHAT- 35....... .......
SLWHAT- 35M...... .....
Power C able Adap ter
TWECO DINSE 2 5 DINSE 3 5 DINSE 3 5 Flow-Th ru Gas
Safe-Lo c Quick C onnectors
MRTI
MR040C, MR116C, MR332C
MR4P
MR140
2
CK WORLDWIDE INC.
3
CK WORLDWIDE INC.
Tungsten Stick-Out Gauge and Wrench (included in torch package)
Part # TG1-24
TURBO-SHARP® V is an enclosed electrode grinder, which eliminates grinding-dust exposure to both the user and the environment.
TURBO-SHARP® V includes a metal carrying case containing:
Standard head for diameters: .040”(1.0mm),1/16”(1.6mm), 3/32”(2.4mm) and 1/8”(3.2mm) Accessory for stationary mounting Adapter for vacuum cleaning Pen style electrode holder Multi-functional cover Tools for assembling and replacement of grinding wheel User instructions
Consistent Results:
Part # TS5
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