CK WORLDWIDE CK24, CK24V FLEX User Manual
CK WORLDWIDE INC.
WARRANTY:
CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to
be free of defects in materials and workmanship. CK Worldwide, Inc. limits this
warranty to replacement of the product or parts thereof and excludes liability for
injury, property damage or economic loss attributable to product use or misuse.
In any event, CK Worldwide, Inc. will only be responsible for its products when
used with accessory items manufactured by CK Worldwide, Inc.
INSTALLATION:
Before using this torch, - tighten regulator, hose and power cable fittings with
proper wrenches. Using small pliers, securely tighten all knurled hose fittings
(Slide the torch handle back for access to the torch connections). Purge the
regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these
steps will ensure contamination free welds. Repeat this procedure whenever
torch or regulator fittings have been detached.
CONNECTION
DIAGRAM:
CAUT
ION:
Personal harm will result from touching the hot parts of a TIG torch without
insulative protection, or from looking directly or indirectly at an arc or reflected
arc. At no time should bare skin be exposed to a welding arc.
TUNGSTEN
PREPARATION:
GRINDING PREPARATION:
Use a 60 Grit or finer aluminum
oxide wheel
EXTENSION INSTRUCTION:
STANDARD PARTS
General Purpose:
Flat:
1/4 to 1/2 x Diameter
Taper:
2 to 3 x Diameter
3 x Diameter from end of cup.
END PREPARATION:
DCSP (EN)
General Purpose:
Ball tip by arcing on clean metal
at low current DCRP (EP) then
slowly increase current to form
the desired ball diameter.
The included angle determines weld
bead shape and size. Generally,
as the included angle increases,
penetration increases and bead
width decreases.
Maximum extension:
6 x Diameter from end of cup.
(In draft - free areas)
Ball:
Maximum 1 x Diameter
Remove sharp point to leave a
truncated point with a flat spot.
Diameter of flat spot determines
amperage.
3 x Diameter from end of cup.
Shape tungsten by grinding
logitudinally, never radially.
ACHF
General Purpose:
GAS LENS PARTS
General Purpose:
INFORMATION
CHA
RT:
ARGON FLOW
- ALUMINUM
ARGON FLOW
- FERROUS METALS
WELDING CURRENT (AMPS)
- TUNGSTEN TYPE
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
Gas Lens
Body
(Liters)
Standard
Body
(Liters)
DCSP
Thoriated
DCSP
Pure
AC
Thoriated
AC
Pure
.020 (0.50)
.040 (1.00)
1/16 (1.60)
3/32 (2.40)
1/8 (3.20)
5/32 (4.00)
3/16 (4.80)
1/4 (6.40)
Cup
Size
Electrode
Diameter
in inches
(mm)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-45 (12-21)
5-8 (3-4)
5-12 (3-6)
8-15 (4-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
25-40 (12-19)
30-55 (14-26)
5-8 (3-4)
5-8 (3-4)
5-10 (3-5)
8-10 (4-5)
8-12 (4-6)
12-25 (6-12)
20-35 (10-17)
10-15 (5-7)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-18 (5-9)
15-25 (7-12)
20-35 (10-17)
25-50 (12-24)
5 - 20
20 - 80
80 - 150
150 - 250
240 - 350
400 - 500
475-800
700 - 1100
5 - 15
15 - 70
70 - 130
150 - 220
220 - 330
375 - 475
475-800
5 - 20
15-80
70 - 150
140 - 235
220 - 325
300 - 425
400 - 525
500 - 700
5 - 15
10 - 60
50 - 100
100 - 160
150 - 210
200 - 275
250 - 350
325 - 700
4 or 5
4 or 5
4, 5 or 6
6, 7 or 8
7, 8 or 10
8 or 10
8 or 10
10
750 - 1000
1 PIECE
CABLE ASSEMBLY
2 PIECE
CABLE ASSEMBLY
CK WORLDWIDE INC. PHONE: (253) 854-5820 www.ckworldwide.com
3501 “C” ST. N.E. PHONE: (800) 426-0877 ck@ckworldwide.com
AUBURN, WA. 98002 FAX: (253) 939-1746
USA
IMPORTANT !!
READ AND UNDERSTAND THE
INFORMATION CONTAINED IN THIS
MANUAL BEFORE OPERATING THE EQUIPMENT !
TECHNICAL INFORMATION
TIG TORCH MANUAL
CK24F
CK24 & CK24V FLEX
RATING @ 100% DUTY CYCLE:
COOLING METHOD:
90 AMP ACHF OR DCSP
GAS COOLED
aCCeSSOry IteMS reQuIred FOr COMplete InStallatIOn:
HEAD ACCESSORIES:
POWER CABLE ADAPTOR:
8 SERIES HEAD ACCESSORIES
1PCA
MOdel SeleCtOr - tOrCH paCKageS
Head Style Standard #
Flex Head
w/o Valve
Flex Head
with Valve
Cable lengtH
2 Piece
1 Piece
2 Piece
1 Piece
12½ft (3.8m)
25ft (7.6m)
12½ft (3.8m)
25ft (7.6m)
12½ft (3.8m)
25ft (7.6m)
12½ft (3.8m)
25ft (7.6m)
CK24-12-2 FX
CK24-25-2 FX
CK24-12-R FX
CK24-25-R FX
CK24V-12-2 FX
CK24V-25-2 FX
CK24V-12-R FX
CK24V-25-R FX
SuperFlex #
CK24-12-2SF FX
CK24-25-2SF FX
CK24-12-RSF FX
CK24-25-RSF FX
CK24V-12-2SF FX
CK24V-25-2SF FX
CK24V-12-RSF FX
CK24V-25-RSF FX
PARTS:
CK 24 FL EX. .. ... .. ................
CK 24V F LEX .. .. ..................
10 0VK ... ... ... ... ... ... ... ..
20 0H . .. ... ... ... ... ... ... ...
10 0HV .. ... ... ... ... ... ... ... .
11 2CN ... ... ... ... ... ... ..
12 5CN ... ... ... ... ... ... ..
56 Y38 R .. ... ... .. ... ..
56 Y38 RSF . .. ... ... ... .. .
56 Y97 R .. ... ... .. ... ...
56 Y97 RSF .. ... ... .. ... ...
56 Y38 -2 ... ... .. ... ... .. ..
56 Y38 -2S F .. ... ... .. ... .. ..
56 Y97 -2 ... ... .. ... ... .. ..
56 Y97 -2S F .. ... ... .. ... .. ..
10 0R .. ... ... ... ... ... ... ... ..
45 V09 .. .. ... ... ... ... ... .. .
45 V09 SF .. ... ... ... ... .. ... ..
45 V10 .. .. ... ... ... ... ... .. .
45 V10 SF .. ... ... ... ... .. ... ..
8 0 T H S . . . . . . . . . . . . . . . . . . . .
2 A N . . . . . . . . . . . . . . . . . . . . . .
3 HF . . . . .. . . . . .. . . . . .. . .. . . . .
5 PF . . . .. . . . . .. . .. . . . .. . . . . ..
1 P FN . . . . . . . . . .. . . . . . . . . . ..
1 PF . . .. . . . .. . . .. . . . .. . . .. . . . .
S L 2 . . . . . . . . . . . . . . . . . . . . .
S L 2 - 2 5 . . . . . . . . . . . . . . . . . . .
S L 2 - 3 5 . . . . . . . . . . . . . . . . . . .
S L 2 -3 5 M .. . . . . . .. . . .. . . . . .
PART NUMBER DESCRIPTION
PARTS LIST:
Torch Body, Rigid, 70 degree, 80 Amp
Torch Body with Valve, Rigid, 70 degree, 80 Amp
Gas Valve, Top Mounted
Handle
Handle For Valved Torch
Power Cable with Fittings, 12-1/2 ft.
Power Cable with Fittings, 25 ft.
Power Cable Assembly, Hi-Flex 1 Piece, 12-1/2 ft.
Power Cable Assembly, Super Flex 1 Piece, 12-1/2 ft.
Power Cable Assembly, Hi-Flex 1 Piece, 25 ft.
Power Cable Assembly, Super Flex 1 Piece, 25 ft.
Power Cable Assembly, Hi-Performance 2 Piece, 12-1/2 ft.
Power Cable Assembly, Super Flex 2 Piece, 12-1/2 ft.
Power Cable Assembly, Hi-Performance 2 Piece, 25 ft.
Power Cable Assembly, Super Flex 2 Piece, 25 ft.
O-Ring
Gas Hose with Fittings, 12-1/2 ft.
Gas Hose with Fittings, 12-1/2 ft., Super Flex
Gas Hose with Fittings, 25 ft.
Gas Hose with Fittings, 25 ft., Super Flex
Heat Shield
Gas Nut
Hose Fitting
Power Cable Fitting
Power Cable Fitting
Power Cable Fitting
Tweco Power Cable Adapter
Dinse 25 Power Cable Adapter
Dinse 35 Power Cable Adapter
Dinse 35 Flow-thru Gas Power Cable Adapter
CK24 FLEX
CK24V FLEX
80THS
100VK
100HV
100R
(2 REQ’D)
80THS
200H
ACCESSORIES:
56Y38RSF(12-1/2 ft.) 56Y97RSF(25 ft.)
112CN (12-1/2 ft.) 125CN (25 ft.)
45V09SF(12-1/2 ft.) 45V10SF(25 ft.)
56Y38-2SF(12-1/2 ft.) 56Y97-2SF(25 ft.)
56Y38R (12-1/2 ft.) 56Y97R (25 ft.)
45V09 (12-1/2 ft.) 45V10 (25 ft.)
56Y38-2 (12-1/2 ft.) 56Y97-2 (25 ft.)
2AN
3HF
5PF
1PFN
1PF
1PF
Size Suffix Inches Millimeters
020 .020" .5mm
040 .040" 1.0mm
116 1/16" 1.6mm
332 3/32" 2.4mm
418 1/8" 3.2mm
532 5/32" 4.0mm
TUNGSTEN ELECTRODE CONVERSION CHART
8 SERIES HEAD ACCESSORIES
CUP COLLET BODY COLLET HEATSHIELD
TORCH
STANDARD STANDARD STANDARD
8C20 (53N15)
8C40 (53N16)
8C116 (53N14)
8C332 (24C332)
80THS8CB20 (53N17)
8CB40 (53N18)
8CB116 (53N19)
8CB332 (24CB332)
CERAMIC - LONG
8C4L (53N28) 8C6L (53N26)
ALUMINA - GAS LENS
2AG4(53N58)
2AG5 (53N59)
2AG6(53N60)
2AG7 (53N61)
GAS LENS GAS LENS GAS LENS
8CG20 (53N62)
8CG40 (53N63)
8GHS
2GL20(45V41)
2GL40 (45V42)
2GL116 (45V43)
2GL332 (45V44)
8CG116 (53N64)
8CG332 (24GLC332)
WEDGE
8CG116GS
8CG332GS
CERAMIC
8C4 (53N24)
8C5 (53N25)
8C6 (53N27)
ALUMINA
8A1(A53N23)
8A4 (A53N24)
8A5(A53N25)
8A6 (A53N27)
GAS LENS
CERAMIC - LONG
8C4L (53N28)
8C6L (53N26)
CERAMIC
8C4 (53N24)
8C5 (53N25)
8C6 (53N27)
ALUMINA
8A1(A53N23)
8A4 (A53N24)
8A5(A53N25)
8A6 (A53N27)
GAS LENS
8GL332
8C332 (24C332)
2
CK WORLDWIDE INC.
APPLICATIONS OF:
STANDARD PARTS:
ARE FOR GENERAL PURPOSE USE.
WEDGE COLLETS:
IMPROVE ARC STARTING.
IMPROVE ARC STABILITY.
IMPROVE ARC CONTROL.
CERAMIC (LAVA) CUPS:
ARE USED WHEN REFLECTED HEAT IS
HIGH.
ALUMINA CUPS:
ARE USED FOR GENERAL PURPOSE,
AND WHEN IMPACT RESISTANT CUPS
ARE REQUIRED.
GAS LENS PARTS:
ARE USED TO REDUCE TURBULENCE
AND IMPROVE SHIELD GAS COVERAGE
PATTERNS,
INCREASES DUTY CYCLE OF TORCH
AND INCREASES TUNGSTEN STICK
OUT.
SHORT (STUBBY) PARTS:
ARE USED TO SHORTEN THE OVERALL
LENGTH OF THE TORCH HEAD.
REDUCES DUTY CYCLE OF TORCH
GAS SAVER® PARTS:
ARE USED TO SAVE UP TO 40% ON GAS
CONSUMPTION.
ARE USED TO SAVE UP TO 60% ON
CONSUMABLE PARTS.
ARE USED TO CLEARLY SEE THE WELD
PUDDLE.
ARE USED TO ACHIEVE GAS LENS
3
CK WORLDWIDE INC.
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