CK WORLDWIDE CK200 RIGID, CK200V RIGID User Manual

H EA D

ST YL E

C AB LE
ST YL E

C AB LE L EN GT H

ST AN D AR D

C AB LE

SU P ER F LE X

C AB LE

RIG ID H EA D

-w/ VA LV E

TR I-FL EX

12 -1/ 2 ft. (3 .8 m ) C K2 12 C K2 12 SF

25 ft. (7.6 m ) C K 22 5 CK 22 5S F

RIG ID H EA D

-w/ o V ALV E

TR IFLE X

12 -1/ 2 ft. (3 .8 m ) C K2 12 V CK 21 2V S F

25 ft. (7.6 m ) C K2 25 V CK 22 5V S F

CK WORLDWIDE INC.

WARRANTY:

CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to
be free of defects in materials and workmanship. CK Worldwide, Inc. limits this
warranty to replacement of the product or parts thereof and excludes liability for
injury, property damage or economic loss attributable to product use or misuse.
In any event, CK Worldwide, Inc. will only be responsible for its products when
used with accessory items manufactured by CK Worldwide, Inc.

INSTALLATION:

Before using this torch, - tighten regulator, hose and power cable fittings with
proper wrenches. Using small pliers, securely tighten all knurled hose fittings
(Slide the torch handle back for access to the torch connections). Purge the
regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these
steps will ensure contamination free welds. Repeat this procedure whenever

torch or regulator fittings have been detached.

CONNECTION
DIAGRAM:

CAUT

ION:

Personal harm will result from touching the hot parts of a TIG torch without
insulative protection, or from looking directly or indirectly at an arc or reflected
arc. At no time should bare skin be exposed to a welding arc.

TUNGSTEN
PREPARATION:

GRINDING PREPARATION:

Use a 60 Grit or finer aluminum

oxide wheel

EXTENSION INSTRUCTION:

STANDARDPARTS

General Purpose:

Flat:
1/4 to 1/2 x Diameter

Taper:
2 to 3 x Diameter

3 x Diameter from end of cup.

END PREPARATION:

DCSP (EN)

General Purpose:

Ball tip by arcing on clean metal
at low current DCRP (EP) then
slowly increase current to form
the desired ball diameter.

The included angle determines weld
bead shape and size. Generally,
as the included angle increases,
penetration increases and bead
width decreases.

Maximum extension:
6 x Diameter from end of cup.
(In draft - free areas)

Ball:
Maximum 1 x Diameter

Remove sharp point to leave a

truncated point with a flat spot.
Diameter of flat spot determines

amperage.

3 x Diameter from end of cup.

Shape tungsten by grinding
logitudinally, never radially.

ACHF

General Purpose:

GAS LENS PARTS

General Purpose:

INFORMATION
CHA

RT:

ARGON FLOW

-ALUMINUM

ARGON FLOW

- FERROUS METALS

WELDING CURRENT (AMPS)

-TUNGSTEN TYPE

Gas Lens

Body

(Liters)

Standard

Body

(Liters)

Gas Lens

Body

(Liters)

Standard

Body

(Liters)

DCSP

Thoriated

DCSP

Pure

AC

Thoriated

AC

Pure

.020 (0.50)

.040 (1.00)

1/16 (1.60)

3/32 (2.40)

1/8 (3.20)

5/32 (4.00)

3/16 (4.80)

1/4 (6.40)

Cup
Size

Electrode
Diameter
in inches

(mm)

5-8 (3-4)

5-10 (3-5)

7-12 (4-6)

10-15 (5-7)

10-20 (5-10)

12-25 (6-12)

15-30 (7-14)

25-45 (12-21)

5-8 (3-4)

5-12 (3-6)

8-15 (4-7)

10-20 (5-10)

12-25 (6-12)

15-30 (7-14)

25-40 (12-19)

30-55 (14-26)

5-8 (3-4)

5-8 (3-4)

5-10 (3-5)

8-10 (4-5)

8-12 (4-6)

12-25 (6-12)

20-35 (10-17)

10-15 (5-7)

5-8 (3-4)

5-10 (3-5)

7-12 (4-6)

10-15 (5-7)

10-18 (5-9)

15-25 (7-12)

20-35 (10-17)

25-50 (12-24)

5 - 20

20 - 80

80 - 150

150 - 250

240 - 350

400 - 500

475-800

700 - 1100

5 - 15

15 - 70

70 - 130

150 - 220

220 - 330

375 - 475

475-800

5 - 20

15-80

70 - 150

140 - 235

220 - 325

300 - 425

400 - 525

500 - 700

5 - 15

10 - 60

50 - 100

100 - 160

150 - 210

200 - 275

250 - 350

325 - 700

4 or 5

4 or 5

4, 5 or 6

6, 7 or 8

7, 8 or 10

8 or 10

8 or 10

10

750 - 1000

CK WORLDWIDE INC. PHONE: [phone] www.ckworldwide.com
3501 “C” ST. N.E. PHONE: [phone] [e-mail]
AUBURN, WA. 98002 FAX: [phone]
USA

IMPORTANT !!

READ AND UNDERSTAND THE

INFORMATION CONTAINED IN THIS

MANUAL BEFORE OPERATING THE EQUIPMENT !

TECHNICAL INFORMATION

TIG TORCH MANUAL

RATING @ 100% DUTY CYCLE:

COOLING METHOD:

HEAD ACCESSORIES:

POWER CABLE ADAPTOR:

250 AMP ACHF OR DCSP
WATER COOLED

2 SERIES HEAD ACCESSORIES
45V11 (2PCA)

CK200 & CK200V RIGID

CK200R

ACCESSORY ITEMS REQUIRED FOR COMPLETE INSTALLATION:

MODEL SELECTOR - TORCH PACKAGES

PARTS:

200R

200M

TRI-FLEXPOWER CABLES 212TF(12-1/2 FT)

225TF

(25FT)

2PF1

2AN

3HF

2PN

2PF2

3HF

2WN

CK200RIGID

100VK

2GHS

100R
(2REQ’D)

CK200VRIGID

200H

200HV

CK200 RIGID .... ..

CK20 0V RIGID... ..

200H .... .... ... .... .

200HV... ....... ......

TORCHBODY
TORCHBODY VALVED
HANDLE
HANDLE FOR VALVED

DESCRIPTION

212TF...................

225TF..................

01-0032.............

2AN....................

2PF1....................

2PF2....................

2PN.....................

2WN....................

3HF....................

PART #

TRI-FLEXPOWER CABLE &
HOSE ASSEMBLY

-12-1/2FOOT
(INCLUDES FITTINGS)
TRI-FLEXPOWER CABLE &
HOSE ASSEMBLY

-25FOOT (INCLUDES FITTINGS)
CABLE TIE
GASHOSE NUT
POWERCABLE FITTING
POWERCABLE FITTING
POWERCABLE NUT
WATERHOSE NUT
HOSEFITTING (2 REQUIRED)

212AH (45V 09). ....

212AHSF(45V09SF)...

212P C (4 5V0 3).. ..

212PCSF(45V03SF)...

212WH (45V07).........

212WHSF(45V07SF)...

225AH (45V10)... ....

225AHSF(45V10SF)...

225PC (45 V04). .....

225PCSF(45V04SF)...
225WH (45V0 8).. .
225WHSF(45V08SF)...

2PCA (45V1 1).. .....

SLW HA T- T. .. ... .. .. .

SL WH AT - 25 .. .. . .. .

SL WH AT - 35 .. .. . .. .

SL W HA T - 35 M .. . . .

200 R.. ... .. ... ... .. ..

200M ... ... ... ... ... ..

2G HS . .. . .. . .. . .. . .

C K X X L 2 0 0 . . . . . .

C K X L 2 0 0 . . .. .. .

CK L 2 0 0 .. . . . . .. . .

TORCH

INDIVIDUAL CABLE, HOSES

TRI-FLEX POWER CABLE

GAS HOSE-12-1/2FOOT (INCLUDES FITTINGS)
GAS HOSE-12-1/2FOOT (INCLUDES FITTINGS)
POWERCABLE-12-1/2 FOOT (INCLUDES FITTINGS)
POWERCABLE-12-1/2 FOOT (INCLUDES FITTINGS)
WATERHOSE-12-1/2 FOOT (INCLUDES FITTINGS)
WATERHOSE-12-1/2 FOOT (INCLUDES FITTINGS)
GASHOSE-25 FOOT (INCLUDES FITTINGS)
GASHOSE-25 FOOT (INCLUDES FITTINGS)
POWERCABLE-25 FOOT (INCLUDES FITTINGS)
POWERCABLE-25 FOOT (INCLUDES FITTINGS)
WATERHOSE-25 FOOT (INCLUDES FITTINGS)
WATERHOSE-25 FOOT (INCLUDES FITTINGS)

POWERCABLE ADAPTER (ORDER SE PARATLEY)
SAFELOCK QUICK CONNECT
TWECOPOWER CABLE ADAPTER
DINSE25 POWER CABLE ADAPTER
DINSE35 POWER CABLE ADAPTER
DINSE35 FLOW-THRU GAS
POWER CABLE ADAPTER
O-RING
BACKCAP
HEATSHIELD

10-1/2”LONG MODEL
7-1/2”LONG MODEL
4-1/2”LONG MODEL

ACCESSORIES

NOTE:

TRI-FLEXCABLE CAN BE SEPERATED

TOREPLACE GAS HOSE, WATER HOSE OR

POWERCABLE INDIVIDUALLY

212WH(12-1/2 ft) 225WH (25ft)

212PC(12-1/2 ft) 225PC (25 ft)

212AH(12-1/2 ft) 225AH(25 ft)

2PF1

2AN

3HF

2WN

3HF

2PN

2PF2

212WHSF(12-1/2ft) 225WHSF(25ft)

212PCSF(12-1/2ft) 225PCSF(25ft)

212AHSF(12-1/2ft) 225AHSF(25ft)

EXTRALONG MODELS AVAILABLE

CKXXL200

CKXL200

CKL200

EXTRA LONGTORCH HEADS

2GHS

CUP COLLET BODY COLLET HEATSHIELD TORCH

BACKCAP

ALUMINA STANDARD

2A4GS
2A5GS
2A6GS

2CBGS 2HSGS

WEDGE

2C040GS
2C116GS
2C332GS
2C418GS

STANDARD

ADAPTER

WITH SCREEN

LONG

200L (41V24)

MEDIUM

200M (41V35)

SHORT

200S (41V33)

2A7GS
2A8GS

CLEAR

2P8GS

WITHOUT SCREEN

TORCHES
USED ON:
CK100
CK110
CK130
CK200
CK230
FL2L
CKM230
CWH230

CLEAR LARGE DIAMETER

2P18GSLD 2CBGSLD 2HSGSLD

WEDGE

See Above

LARGE DIAMETER

TAS040GSLD
TA

S116GSLD
TAS332GSLD
TAS418GSLD

LARGE DIAMETER
WITH SCREEN

TAS040GS
TAS116GS
TAS332GS
TAS418GS

TA040GS
TA116GS
TA332GS

TA418GS

CWM230
CK9
CK20

2 SERIES HEAD ACCESSORIES GAS SAVER

CUP COLLET BODY COLLET HEATSHIELD TORCH

BACKCAP

ALUMINA

STANDARD

STANDARD

STANDARD

2A7 (13N11)
2A8 (13N12)
2A10 (13N13)

2C20 (13N20)
2C40 (13N21)
2C116 (13N22)
2C332 (13N23)
2C418 (13N24)

2GHS2CB20 (13N25)
2CB40 (13N26)
2CB116 (13N27)
2CB332 (13N28)
2CB418 (13N29)

CERAMIC

2C4 (13N14)
2C5 (13N15)
2C6 (13N16)

2C7 (13N17)
2C8 (13N18)
2C10 (13N19)

CERAMIC - LONG

2A3L (A796F70)
2A4L (A796F71)

2A5

L (A796F72)

2A6L (A796F73)

WEDGE

2C040GS
2C116GS

2C332G

S

2C418GS

6C20
6C40
6C116

6C332
6C418

REVERSE

LONG

200L (41V24)

MEDIUM

200M (41V35)

SHORT

200S (41V33)

ALUMINA - GAS LENS GAS LENS STANDARD STANDARD

2AG4 (53N58)
2AG5 (53N59)

2AG6 (53N60)
2AG7 (53N61)
2AG8

(53N61S)

2GL20 (45V41)
2GL40 (45V42)
2GL116

(45V43)
2GL332 (45V44)
2GL418

(45V45)

See

Above

See

Above

WEDGE

See Above

REVERSE

See Above

ALUMINA - LARGE DIAMETER

LARGE DIAMETER

LARGE DIAMETER

LARGE DIAMETER

2C020LD(13N20L)
2C040LD(13N21L)
2C116LD (13N22L)
2C332LD (13N23L)
2C418LD (13N24L)

2GHSL

D

CERAMIC

SHORT

STANDAR

D

8C6 (53N27)

6CB20
6CB40
6CB116
6CB332
6CB418

See Above

REVERSE

See

Above

CERAMIC - LONG

8C4L (53N28) 8C6L (53N26)

3AG6LD(57N75)
3AG8LD(57N74)
3AG10

LD(53N88)

2GL0204LD(45V0204S)
2GL116LD (45V116S)
2GL332LD (45V64S)
2GL418LD (995795S)

TORCHES
USED ON:
CK100
CK110
CK130
CK200
CK230
FL2L
CKM230
CWH230
CWM230
CK9
CK20

2C3L (796F70)
2C4L (796F71)

2C5L (796F72)
2C6L (796F73)

2A4 (13N08)
2A5 (13N09)
2A6 (13N10)

ALUMINA - LONG

8C4 (53N24)
8C5 (53N25)

Size Suffix Inches M illimeters

02

0 .020" .5mm

040 .040" 1.0mm

11

6 1/16" 1.6mm

332 3/32" 2.4mm

418 1/8" 3.2mm

532 5/32" 4.0mm

TUNGSTEN ELECTRODE CONVERSION CHART

3AG11LD(53N89)
3AG12LD(53N87)

ALUMINA

8A4 (A53N24)
8A5 (A53N25)

8A6 (A53N27)

2 SERIES HEAD ACCESSORIES

2

CK WORLDWIDE INC.

APPLICATIONS OF:

STANDARD PARTS:

ARE FOR GENERAL PURPOSE USE.

WEDGE COLLETS:

IMPROVE ARC STARTING.

IMPROVE ARC STABILITY.

IMPROVE ARC CONTROL.

CERAMIC (LAVA) CUPS:

ARE USED WHEN REFLECTED HEAT IS
HIGH.

ALUMINA CUPS:

ARE USED FOR GENERAL PURPOSE,

AND WHEN IMPACT RESISTANT CUPS

ARE REQUIRED.

GAS LENS PARTS:

ARE USED TO REDUCE TURBULENCE
AND IMPROVE SHIELD GAS COVERAGE
PATTERNS,
INCREASES DUTY CYCLE OF TORCH
AND INCREASES TUNGSTEN STICK
OUT.

SHORT (STUBBY) PARTS:

ARE USED TO SHORTEN THE OVERALL
LENGTH OF THE TORCH HEAD.
REDUCES DUTY CYCLE OF TORCH

GAS SAVER® PARTS:

ARE USED TO SAVE UP TO 40% ON GAS
CONSUMPTION.

ARE USED TO SAVE UP TO 60% ON

CONSUMABLE PARTS.

ARE USED TO CLEARLY SEE THE WELD

PUDDLE.

ARE USED TO ACHIEVE GAS LENS

3

CK WORLDWIDE INC.