CITC FOG-MAX Series, FOG-MAX 100092, FOG-MAX 100096 Operating Instructions Manual

FOG-MAX

TM

Operating Instructions

P/N 100092 (110 VAC w/DMX)
P/N 100096 (230 VAC w/DMX)

TM

Thank you for purchasing this FOG-MAX

! As you will notice from the table of contents, the manual for your

new product is quite extensive.

! To guarantee perfect and successful work with this machine, please

take some time to read the manual carefully.

! And finally, we believe you will enjoy years of great smoke effects if

TM

you care for and maintain your FOG-MAX

.

CITC

th

2100 196

Lynnwood, WA 98036

St. S.W., Ste. 138

(888) 786-CITC

www.citcfx.com

1

Contents

1. Set of Equipment Supplied 3

2. Accessories and Parts 3

3. Description 4

4. Safety Instructions 4

5. Operating the Fog-MaxTM 5

5.1 Selecting the Location

5.2 Electrical Power Requirements

5.3 Hooking things up

5.4 Operating the machine

5.5 DMX Control

5.6 Rest Period

5.7 Shut Down

5.8 Troubleshooting

5.9 Notes on DMX Control

6. Service and Maintenance 7

7. Technical Data 8

8. Limited Warranty Conditions 9

2

1. Set of Equipment Supplied

" Fog-MaxTM w/DMX (w/5-pin XLR connectors)
" Remote Cycle-Timer Controller w/5-pin XLR connector
" Bracket for hanging
" Instruction booklet

2. Accessories and Parts

CITC Natural Fogging FluidTM
(available in gallons (3.8 liter) and 5-gallon (19 liter) cubitainer)
P/N 150450 Long-Lasting Fog Fluid
P/N 150410 Regular Fog Fluid
P/N 150490 Low-Ground fog Fluid

" C-Clamp w/Safety Cable (P/N 250110)
" C-Clamp w/eyebolt & hanging harness for 5 gallon (19 liter)

Cubitainer (P/N 250076)

Please check whether all the products you ordered are supplied.

3

3. Description of the Fog-Max

TM

The Fog-MaxTM w/DMX is CITC’s latest fogging system. No other comparable
machine delivers a thicker, whiter output of 30,000 cfm (850m

3

/minute) of digitally
controlled fog. New and improved, the Fog-MaxTM can produce longer on high than
the stiffest competition. Accurate temp control makes shut down history. It now has a
quieter pump with a 1500 watt heating head, a 1-channel DMX on board, remote
control cycle-timer and hanging bracket. Best bet for professional fog. Uses water­based CITC fogging fluid, regular, long-lasting or low-ground. The extra dry fog leaves
no mess, no residue and can be fully controlled with DMX.

The following sequence produces fog:

1. The fog generator is preheated for 7 – 8 minutes.

2. The pump is controlled from 0 – 100% output by the Remote Cycle-Timer
Controller or by DMX.

3. At 100% output. (3 o’clock on Volume Control) the unit will produce heavy fog
continuously without delay

4. At highest output or Blast, the unit will produce a heavy fog for up to 30 minutes
without delays. After 10 minutes fog generator is again warmed up and again
ready to produce fog.

4. Safety instructions

WARNING: Read and understand all labels and operating
instructions before attempting installation.

o Never open the machine without disconnecting power lead first!

Risk of electrical shock- This device is supplied with a grounding conductor. To
reduce risk of electrical shock, connect only to properly grounded, grounding type
receptacles. Never remove the third prong from the plug.

o This machine requires a 110VAC/20A circuit for operation (or a 230VAC/10A circuit for

the 230VAC machine). The Fog-Max
amps at 230VAC). During Fog-MaxTM operation this circuit should be dedicated to the
Fog-Max

TM

. If you have any doubts about the capacity or grounding of your existing

circuits, consult a qualified electrician.

o Be sure area around fogger is dry before applying electrical power.
o Make sure that your unit is pointed in a direction that leaves a 10ft (3m) open area out

in front. Place the front of the machine away from direct contact with electrical
instruments and people. Close output is very hot and wet..

o Never operate the pump without fluid passing through the tube. This could cause the

pump to overheat and damage the piston. Operating the pump without fluid is not
covered under warranty.

o Fluid is very slippery when spilled. Care in keeping any drips or spills cleaned up is

necessary.

o Do not store Fog-MaxTM in freezing conditions.

TM

draws approximately 15 amps at 110 VAC (8

4

5. Operating the FOG-MAX

TM

5.1 Selecting the Location

Secure a good location for the machine to rest solidly on the floor or suspended so

that the output of the machine will not be restricted. Make sure that your unit is pointed
in a direction that leaves an open area out in front and can travel 10ft (3m) without
restriction. Place the front of the machine away from direct contact with electrical
instruments and people. Close output is very hot and wet. Always allow plenty of air
circulation to allow the fog to expand, separate and enlarge.

5.2 Electrical Power Requirements

This machine requires a separate 110VAC/20Amp (or 230VAC/10Amp) circuit for

operation. The Fog-MaxTM draws approximately 15 amps at 110 VAC and 8 amps at
230VAC. During Fog-MaxTM operation this circuit should be dedicated to the Fog­MaxTM. If you have any doubts about the capacity or grounding of your existing
circuits, consult a qualified electrician. Do not add other equipment on this circuit.

5.3 Hooking things up

Plug the 5-pin XLR of the Remote Control to the inlet marked “Remote Control”. Fill

the bottle with CITC’s Natural Fogging Fluid in Low-Ground, Long-Lasting or Regular.
Place the filter end of the tube inside the bottom of the bottle and tighten cap. Be sure
the vent hole in the cap is not blocked.

5.4 Operating the machine

1. While turning on the power switch on the fogger, check to see the red light in the
switch and the red LED on the Remote both come on. Wait approximately 7-8 minutes
for the green "ready " light located on the remote control to come on.

2. Using the "vary output" button, you may adjust the output volume with the volume
control. Using the timer button, you may adjust the "on" and "off" knobs for timing the
fog and the Volume Control knob. The amount of fog can be adjusted by using the
volume "output" knob. NOTE

: Do not depress "vary output" when using timer. When
using the manual control (blast), you will not have timer, adjuster, and volume output
control. The "blast" button is only full blast smoke as long as you hold the button
down.

5.5 DMX Control

With DMX control, you will be able to adjust the fog levels on/off, from 0 – 100%.

When depressing the manual fog button located on the machine, it is operating at its
highest level only and will override the DMX control for testing. (See section 5.9).

5

5.6 Rest Period

Continuous operation of this machine can be accomplished when volume is set at the

3 o’clock position. If dial is set for full output or blast, 30 minutes is the maximum time
of fog ability before a 3 minute rest period for reheating is necessary. If you wait a full
10 minutes, you will be able to fog again for at least 30 minutes on full.

5.7 Shut down

When finished with the machine, clean the tube and pump by operating the unit while

running a pint of 5% vinegar/distilled water mix through the pump and then rinse with a
pint of distilled water. This will keep the piston in the pump from becoming stuck and
not working. When finished, water should remain in the line for storage. Do not drain or
empty the tube of water.

5.8 Troubleshooting

1. If the pump does not draw fluid

If the pump does not draw fluid into the fogging unit, be sure the unit is warm and
ready to operate. Then check to see that the tubing is in the fluid, not above the fluid.
Check electrical power to the machine. Hold up tubing, remove filter and push, blow
or use a turkey baster to force the fluid inside the pump. Try again to see if it will
pump now. Check to hear any sound coming from the pump side (nearest the top). A
slight vibrating sound should be heard if the pump is pumping fluid. A loud knocking
sound will be heard if only air is in the line and fluid has not come in yet. Force fluid
through the line to get it started. This is called “priming” and the line needs to be full of
fluid for the fog mechanism to work. Note: do not run the pump without fluid

passing through the tube. This will cause the pump to become hot and could
damage the piston. This is not covered under warranty.

2. If the Green Ready Light Starts Flashing

If you are not a factory-authorized dealer, this is the only owner-permitted

troubleshooting step that will not void the warranty. If the green ready starts flashing
after warm-up or at any time during operation, this may possibly indicate the unit has
overheated and the heat safety breaker has released. This may happen if there is not
enough air circulation, if it is in a closed area or if it is suspended above hot lights. You
will need to find a cooler location for the instrument if this occurs. It will not reset until
the unit has cooled to 169

It is possible to reset by first disconnecting all power and then removing the cover.
The reset button is located on top of the heater cylinder. There is a small button on the
top of the breaker, which must be pushed after the unit has cooled down. Replace the
cover and screw it down. Then plug in the unit and warm it up again. The green ready
light should come on after 10 minutes. Call your dealer if this does not solve the
problem.

o

. Then when you reset, it will be ready to use again.

6

5.9 Notes on DMX operation

Each DMX’d unit will occupy a unique DMX address on the DMX chain. By adjusting

the dip switches on the side of the machine near the DMX cable plug-ins, the user may
assign one address to the machine, giving you on/off and volume control with one
DMX channel (there is no timer on this DMX).

Step 1). Attach the DMX cable (5-pin XLR) to the upper “in” female connector located

on the back of the fogger.

Step 2). The DMX address is configured by adding the dip switch numbers together to

total the number required. For example, DipSwitch 1 + 6 = 33. Your DMX channel
would be 33.

Dip Switch 1 2 3 4 5 6 7 8 9
Channel # 1 2 4 8 16 32 64 128 256

When you move the slide control or digital control;

0 – 5% = Off
6– 80% = Volume Control
80 – 100% = Maximum Blast Output

“Input” and “Output” designations on the DMX plugs are arbitrary (i.e., you can use

the input plug for output and visa-versa). It is not necessary to attempt converting your
DMX line’s connector to female/male to match the appropriate socket on the plug. As
long as it is looped in/out, it will work.

Once your fogger is warm and the green ready lite is on, you may control the fog

output from the control booth.

6. Service and Maintenance

Care of your Fog-MaxTM will give you years of service. Note: cleaning
your unit is going to pay off in constant good performance.

1. Dry all areas on the exterior of the machine once it is cool. Clean with a soft cloth to
remove any flog fluid from inside the fluid compartment or outside area.

2. Do not store with fog fluid inside. When finished with the machine, clean the tube and
pump by operating the unit while running a pint of 5% vinegar/distilled water mix
through the pump and then rinse with a pint of distilled water. This will keep the piston
in the pump from becoming stuck and not working. When finished, water should
remain in the line for storage. Do not drain or empty the tube of water.

3. Do not transport or ship with flog fluid inside the machine.

7

7. Technical Data

Fog-MaxTM Technical Data P/N 100092/100096
Type of Fog Thick, white, dry, low-ground fog
Weight 26 lbs (11.8 kg)
Size 20” x 9” x 9”

(51cm x 23cm x 23cm)
Shipping Weight 33 lbs (15 kg)
Shipping Box Size 26” x 13” x 13”

(66 cm x 33 cm x 41 cm)
DMX Built in DMX (optional)
CITC Fogging Fluid
(water-based)

Warm Up Time 5-10 minutes
Continuous Fog Up to 30 minutes at a time
Heating unit 1500 watts
Electrical Supply 110 VAC, 15 A, 60 Hz

Breaker 110VAC: 15A ; 230VAC: 7A
Limited Warranty One Year

Long-Lasting P/N 150450

Regular P/N 150410

Low-Ground P/N 150490

or 230 VAC, 8 A, 50 Hz

Rev: 9/5/03

8

8. Limited Warranty Conditions

TM

for the FOG-MAX

1. Subject to the following conditions we will repair any defect or fault in the
unit if it is caused by a proven factory fault and has been advised
immediately after appearance and within 30 days of delivery to the end
user. Insignificant deviations of the regular product quality does not
guarantee replacement rights, nor do faults or defects caused by water, by
generally abnormal environment conditions or Force Majeure.

2. Limited Warranty Service will be done in the following way: Faulty parts will
be repaired or replaced (our choice) with correct parts. Faulty units have to
be shipped to us or sent to us at customer’s expense. The RMA# has to
come with the faulty unit.

3. The customer looses all rights for limited warranty services, if any repairs
or adjustments are done to the units by unauthorized persons and/or if
spare parts are used, which are not approved by us. The right of limited
warranty service is also lost if a fluid other than CITC water-based Natural
Fogging FluidTM has been used or if units are sent to us with full fluid bottles.
Also non-compliance with the instructions in this manual or mistakes by
incorrect handling/treating of the machine, any faults and damages caused
by undue force will lead to a loss of limited warranty.

4. Freight costs to CITC when under the limited warranty services are the
responsibility of the customer. CITC will pay freight upon return.

5. Limited warranty services do not cause an extension of the limited warranty
time or the start of a new limited warranty time. The warranty of replaced
parts ends with the limited warranty time of the whole unit.

6. If a defect/fault can not be repaired by us in a satisfactory time, we will,
within 30 days after sale of the unit, our choice either:

! Replace the whole unit for free or
! Refund the lesser value or
! Take back the whole unit and refund the purchase price, but not more

that the usual market price at the time of refund.

7. Further claims, especially for damages, losses etc. outside the unit are
excluded.

9

If you should send the unit for service, do not forget to
remove any liquid from the fluid bottle. Obtain your
RMA# by calling CITC. Payment arrangements for
repair must be made before receiving RMA # in case
unit is not covered under Limited Warranty.

Send unit to:

CITC
RMA # XXXXXXX
2100 196th Street SW Suite #138
Lynnwood, WA 98036
Tel: (888) 786-CITC or [phone]
Fax: [phone]
Website: www.citcfx.com
E-mail: [email protected]

2100 196th St. SW, #138, Lynnwood, WA 98036-7083

425-776-4950 # FAX: [phone]

www.citcfx.com # [email protected]

September 5, 2003

10