Cissell PANTOPAMAN39, A Owner's Manual
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antsants
ants
antsants
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Model Model
Model
Model Model
OWNER’S MANUOWNER’S MANU
OWNER’S MANU
OWNER’S MANUOWNER’S MANU
opperopper
opper
opperopper
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CISSELL MANUFACTURING COMPANYCISSELL MANUFACTURING COMPANY
CISSELL MANUFACTURING COMPANY
CISSELL MANUFACTURING COMPANYCISSELL MANUFACTURING COMPANY
HEADQUARTERSHEADQUARTERS
HEADQUARTERS PHONE: (502) 587-1292
HEADQUARTERSHEADQUARTERS
831 SOUTH FIRST ST. SALES FAX: (502) 585-3625
P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275
LOUISVILLE, KY 40232-2270
THIS MANUTHIS MANU
THIS MANU
THIS MANUTHIS MANU
MAN39MAN39
MAN39
MAN39MAN39
9/989/98
9/98
9/989/98
AL MUST BE GIVEN AL MUST BE GIVEN
AL MUST BE GIVEN
AL MUST BE GIVEN AL MUST BE GIVEN
2C WB2C WB
2C WB
2C WB2C WB
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O O
THE EQUIPMENT OWNER.THE EQUIPMENT OWNER.
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THE EQUIPMENT OWNER.
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O O
THE EQUIPMENT OWNER.THE EQUIPMENT OWNER.
WARRANTYWARRANTY
WARRANTY
WARRANTYWARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof)
to be free from defects in material or workmanship for a period of one (1) year from the date of sale thereof
to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally
requiring replacement in less than one (1) year due to normal wear and tear, including, but not limited to,
cloth goods, valve discs, hoses, and iron cords, and with respect to all new repair or replacement parts for
Cissell equipment for which the one (1) year warranty period has expired, or for all new repair or
replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90)
days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment
of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period
on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but
not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under
the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing,
at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within
the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be
liable for damages of any kind, whether for any injury to persons or property or for any special or
consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such
as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective
equipment or a part; nor does it include any responsibility for transportation expense which is involved
therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating
conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or
negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions
other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement
parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or
repaired in any way that effects the reliability or detracts from its performance, or; which have had the
identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written
authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE,
CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE
WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT,
ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE
OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If
the Distributor cannot be reached, contact Cissell.
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ABLE OF CONTENTSABLE OF CONTENTS
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ABLE OF CONTENTSABLE OF CONTENTS
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Warranty ....................................................................................................................2
Specifications, General Information .........................................................................4
Dimension Drawings .................................................................................................5
Electrical Connections, Steam Connections .............................................................6
Steam Connections Illustration ................................................................................7
Operating Instructions .......................................................................................... 8-9
Air Pressure Control Operation ..............................................................................10
Installation of Bag and Boots..................................................................................11
Pleat Setter Cover Assembly and Adjustment.......................................................12
Pants Topper Bag, Sealing Steam Leaks................................................................13
Plastic Sleeve, Bearing Adjustment........................................................................14
Motor and Blower Assembly Removal....................................................................15
Belt T ension Adjustment, Pulley Alignment ..........................................................15
Control Switches Replacement, Knob Adjustment ................................................16
Maintenance Instructions .......................................................................................17
Simplified Wiring Diagram .....................................................................................18
Wiring Diagram .......................................................................................................1 9
Trouble Shooting Service Charts ...................................................................... 20-21
ILLUSTRAILLUSTRA
ILLUSTRA
ILLUSTRAILLUSTRA
Overall View.............................................................................................................23
Overall View.............................................................................................................24
Control Switches, Track Assembly..........................................................................25
Motor and Blower Assembly ...................................................................................26
Piping and Tubing ...................................................................................................27
Solenoid V alve Parts ................................................................................................28
Electric Control Box.................................................................................................29
Water Spray Gun, Pistol Type.................................................................................30
Spray Gun, Piping, and Condenser Parts...............................................................3 1
Condenser Parts.......................................................................................................32
TED PTED P
TED P
TED PTED P
ARTSARTS
ARTS
ARTSARTS
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SPECIFICASPECIFICA
SPECIFICA
SPECIFICASPECIFICA
Electric Motor........................................ 1/3 H.P., 115V. or 230V., 60 Cycle, AC, 1 Phase
........................................................... 220V., 50 Cycle, AC, 1 Phase
Operating Steam Pressure..................... 100 P.S.I.G. (5.8 Bars) Maximum
Boiler Horsepower (Approx.).................. 3/4 (7.3 kw)
Steam Supply Line................................. 1/2" Pipe (1.3 cm)
Steam Return Line................................. 1/2" Pipe (1.3 cm)
Net Weight............................................ 230 Pounds (104.5 kg)
Note: Specifications are subject to change without prior notice.
TIONSTIONS
TIONS
TIONSTIONS
GENERAL INFORMAGENERAL INFORMA
GENERAL INFORMA
GENERAL INFORMAGENERAL INFORMA
IMPORTIMPORT
IMPORT
IMPORTIMPORT
air line filter to the regulator as shown in the “Air Line Assenbly” drawing in the Parts section of this manual.
UNCRAUNCRA
UNCRA
UNCRAUNCRA
PROPRO
PRO
PROPRO
installed and is ready for operation.
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factory for 4 seconds normal steaming. Adjust as required.
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seconds for normal drying. Adjust as required.
ANT:ANT:
ANT: The air line filter was removed from the machine for shipping. When installing the unit, fasten the
ANT:ANT:
TING:TING:
TING: Set crate upright, remove sides and top. Remove the two rear base bolts and lift from crate.
TING:TING:
TECTIVE PLASTIC COVER:TECTIVE PLASTIC COVER:
TECTIVE PLASTIC COVER: Do not remove plastic cover from the nylon pants topper bag until machine is
TECTIVE PLASTIC COVER:TECTIVE PLASTIC COVER:
OMAOMA
TIC STEAM TIC STEAM
OMA
TIC STEAM
OMAOMA
TIC STEAM TIC STEAM
OMAOMA
TIC TIC
OMA
TIC
OMAOMA
TIC TIC
AIR AIR
AIR
AIR AIR
TIMER:TIMER:
TIMER: The Automatic Steam Timer (A) is adjustable from 0 to 60 seconds, and is set at the
TIMER:TIMER:
TIMER:TIMER:
TIMER: The Automatic Air Timer (B) is adjustable for 0 to 60 seconds and is factory set for 25
TIMER:TIMER:
TIONTION
TION
TIONTION
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ANTS ANTS
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ANTS
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ANTS ANTS
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OPPER - MODEL OPPER - MODEL
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OPPER - MODEL
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OPPER - MODEL OPPER - MODEL
A - DIMENSION DRAA - DIMENSION DRA
A - DIMENSION DRA
A - DIMENSION DRAA - DIMENSION DRA
WINGSWINGS
WINGS
WINGSWINGS
Dimensions given in inches plus/minus 1/2" and are subject to change without prior noticeDimensions given in inches plus/minus 1/2" and are subject to change without prior notice
Dimensions given in inches plus/minus 1/2" and are subject to change without prior notice
Dimensions given in inches plus/minus 1/2" and are subject to change without prior noticeDimensions given in inches plus/minus 1/2" and are subject to change without prior notice
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ELECTRICAL CONNECTIONSELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONSELECTRICAL CONNECTIONS
IMPORTANT: Consult your local electrical codes before making any connections, and be certain that the connections
conform with all applicable codes.
The standard Pants Topper has single phase motors. Before installation, check nameplates on motor and control box
for rated voltage and current specifications. Make electrical connections as indicated on the wiring diagram attached to machine.
For single phase current, connect power leads, L1 and L2, to an approved fused disconnect switch in power line.
For standard, single phase machine to three phase current, connect power leads, L1 and L2, to any two terminals of
an approved fused disconnect switch in the three phase power line.
For three phase current, connect power leads L1, L2, and L3 to the three terminals of an approved fused disconnect
switch in the three phase power line. The motor must rotate clockwise when facing the belt and pulley. If rotation is
incorrect, transpose any two leads connecting the power line, and rotation of motor will reverse.
STEAM CONNECTIONSSTEAM CONNECTIONS
STEAM CONNECTIONS
STEAM CONNECTIONSSTEAM CONNECTIONS
Refer to drawing on opposite page for steam supply and return connections.
All horizontal runs must drain by gravity to respective steam header. Portions that cannot drain to header must
drain by gravity to machine, without water pockets. Each steam header must drain, by gravity, to boiler or condensate return tank.
To prevent condensate draining from steam headers to machine, make steam connections (to each respective header)
with a 12 inch or more, vertical riser. Do not make steam connections to a header with a horizontal or downwardly
facing tee or elbow.
Water pockets or an improperly drained steam line (or header) will provide wet steam, causing unnecessary wettingout of buck padding.
Before installing check valve, trap and strainer, connect steam supply to machine from globe valve (A). Open globe
valve (A) to flush any foreign matter that may be in castings or pipes. Open globe valve (C) to flush foreign matter
from return connections, then connect steam return from valve (C) to machine with check valve, trap, and strainer as
shown. If steam is gravity returned to boiler, omit trap.
NOTE: For successful operation of machine, install trap as close to floor and as near machine as possible. Inspect
trap carefully for inlet and outlet marks and install according to manufacturer’s instructions.
IMPORTANT: A separate steam trap must be used with each machine.
CAUTION: Before operating Pants Topper, open globe valves in steam lines. Check carefully for steam leaks and see
that trap is operating properly. Under no circumstances should machine be operated until hot. Operating the
machine cold will wet the nylon bag and padding. To dry a wet bag or pad, depress the ON manual Air switch. Air
will operate continously until OFF Air switch is pressed.
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Fig. 2
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OPERAOPERA
OPERA
OPERAOPERA
CAUTION: Timer Adjustments
STEAM: Must not be greater than 6 seconds AIR: Must not be less than 20 seconds
(Average setting 4-5 Seconds) (Average Setting 25 Seconds)
NOTE: Straighten Pockets; Button Pocket Flaps; Button or Snap front of
Waist Band, But Do Not Close Zipper.
1. Grip rear top portion of bag and puff waist expander forward until it locks.
2. Lift trousers onto form, placing back center of waist band high onto waist expander.
Pull trousers forward; hook, button or snap front of waist band.
Do not close zipper of pants.
3. Continue to hold forward tension on trousers and push “bag release” knob. Allow automatic tension of waist
expander to draw front of trousers onto face of buck.
4. Adjust and center pants to highest position on buck. Align crotch; do not raise pants too high as crotch must
remain loose in buck opening to prevent wrinkling of crotch area.
5. To soften pleats (Before making respective pleat lays), push PRE-STEAM BUTTON. Steam Timer controls
pre-steaming automatically.
NOTE: Excessive moisture will de-lusterize Rayon acetates. This may be minimized by
using “air” while steaming; or shortening of steam cycle by depressing fully “off”
air switch. Do not use the pre-steaming operation on rayon acetates.
TING INSTRUCTIONSTING INSTRUCTIONS
TING INSTRUCTIONS
TING INSTRUCTIONSTING INSTRUCTIONS
6. Smooth out material and lay each pleat separately, working from fly toward pleat being layed. Align pleat
with leg crease; close pleat holder. If too much material is encountered during laying of pleats, trousers are
too high on the buck and too low on the rear expander. If too little material is available to lay the pleat
properly, the trousers may be too low on the buck and too high on the expander.
7. Push AUTOMATIC Button. Steam and Air Timers control steam followed by air automatically.
Leg-out during the final phase of the automatic cycle of the Topper.
8. Place creased trousers on hanger and make necessary touch-ups on Puff Iron before placing pants on finish
rail.
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POSITIONING PANTS ON TOPPER
(A) At “Start-Up” (or after “Idle Periods” of operation) preheat before operating:
a. Lower pleat clamps onto padded buck; Operate Topper on “Manual Air”
continuously for about one (1) minute.
(B) Either PRE-STEAM or AUTOMATIC Steam-Air cycle may be cancelled by
pushing “OFF” Air Switch fully down.
(C) For Suede, Chamois or leather trimmed trousers, use manual air switch to provide
air “while steaming”, as full air pressure is required to hold pants taut during steaming
cycle.
(D) Tops Trousers, slacks, shorts (Lightweight or Heavyweight) sizes 28 to 50.
NOTE: Top small sizes, (including boys pants and small size ladies
slacks) on 1M Puff Iron.
Top large sizes on end of utility press.
OPERATING INSTRUCTIONS
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