Cisco XR 12410 and Cisco XR 12810
Router Installation Guide
March, 2009
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Text Part Number: OL-17441-01
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• Turn the television or radio antenna until the interference stops.
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• Plug the equipment into an outlet that is on a different circuit from the television or radio. (That is, make certain the equipment and the television
or radio are on circuits controlled by different circuit breakers or fuses.)
Modifications to this product not authorized by Cisco Systems, Inc. could void the FCC approval and negate your authority to operate the product.
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Cisco XR12410 and Cisco XR 12810 Router Installation Guide
Upgrading a Cisco 12000 Series Router to a Cisco XR 12000 Series Router1-30
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
v
Contents
Horizontal Cable Management Bracket1-31
Blower Module1-33
CHAPTER
2Preparing for Installation2-1
Safety Guidelines2-2
General Safety Guidelines2-2
Compliance and Safety Information2-3
Laser Safety2-3
Preventing Electrostatic Discharge Damage2-3
Lifting Guidelines2-5
Laser Safety2-5
Site Requirement Guidelines2-6
Rack-Mounting Guidelines2-6
Enclosed Rack2-7
Open Rack2-7
Telco Rack2-8
Site Layout and Equipment Dimensions2-10
Air Flow Guidelines2-12
Temperature and Humidity Guidelines2-13
Power Connection Guidelines2-13
AC-Powered Routers2-14
DC-Powered Routers2-15
NEBS Supplemental Unit Bonding and Grounding Guidelines2-18
Site Wiring Guidelines2-20
CHAPTER
vi
PRP Port Connection Guidelines2-22
PRP Auxiliary and Console Port Connections2-22
PRP Auxiliary Port Signals2-24
PRP Console Port Signals2-25
PRP Ethernet Connections2-26
PRP RJ-45 Ethernet Connections2-28
Alarm Display Connection Guidelines2-31
3Installing the Cisco XR 12410 Router3-1
Pre-Installation Considerations and Requirements3-2
Installation Overview3-3
Required Tools and Equipment3-4
Unpacking and Positioning the Router3-4
Removing Components Before Installing the Chassis3-4
Removing Power Supplies3-7
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Removing AC PEMs3-7
Removing DC PEMs3-8
Removing the Blower Module3-9
Removing Cards from the Chassis3-11
Removing Cards from the Line Card and RP Card Cage3-11
Removing Cards from the Switch Fabric and Alarm Card Cage3-14
Rack-Mounting the Router Chassis3-15
Verifying Rack Dimensions3-17
Installing Rack-Mount Brackets—Optional3-18
Installing Center-Mount Brackets—Optional3-20
Installing the Chassis in the Rack3-23
Supplemental Bonding and Grounding Connections3-26
Reinstalling Components After Installing the Chassis3-27
Reinstalling Power Supplies3-27
Reinstalling AC PEMs3-28
Reinstalling DC PEMs3-29
Reinstalling the Blower Module3-30
Contents
CHAPTER
Reinstalling Cards in the Chassis3-31
Reinstalling Cards in the Switch Fabric and Alarm Card Cage3-31
Reinstalling Cards in the Line Card and RP Card Cage3-33
Connecting Line Card Network Interface Cables3-34
Connecting PRP Route Processor Cables3-39
Connecting to the PRP Console Port3-40
Connecting to the PRP Auxiliary Port3-41
Connecting to the PRP Ethernet Ports3-41
Connecting Alarm Display Card Cables3-43
Connecting Power to the Router3-44
Connecting Power to an AC-Powered Router3-45
Connecting Power to a DC-Powered Router3-46
4Troubleshooting the Installation4-1
Troubleshooting Overview4-2
Troubleshooting Using a Subsystem Approach4-2
Normal Router Startup Sequence4-3
Identifying Startup Issues4-4
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Troubleshooting the Power Subsystem4-5
Troubleshooting the AC-Input Power Subsystem4-5
Troubleshooting the DC-Input Power Subsystem4-8
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Contents
Troubleshooting a DC PEM4-10
Additional Power Subsystem Troubleshooting Information4-12
Troubleshooting the Power Distribution System4-14
Troubleshooting the Processor Subsystem4-15
Performance Route Processor Overview4-16
PRP PCMCIA Card Slots and Status LEDs4-17
PRP Ethernet Ports and Status LEDs4-18
PRP Auxiliary and Console Ports4-19
PRP Reset Switch4-19
PRP Alphanumeric Message Displays4-20
Troubleshooting the Route Processor4-21
Troubleshooting Using the RP Alphanumeric Display4-22
Troubleshooting Line Cards4-29
Troubleshooting Using the Line Card Alphanumeric Display4-30
Troubleshooting Using the Alarm Display4-35
Monitoring Critical, Major, and Minor Alarm Status4-36
Removing and Replacing the Air Filter Door Front Cover5-3
Cleaning or Replacing the Chassis Air Filter5-5
Cleaning or Replacing a Chassis Air Filter5-6
Removing and Replacing the Blower Module5-9
Troubleshooting the Blower Module Installation5-11
Removing and Replacing AC and DC Power Subsystem Components5-12
Installation Guidelines5-12
Removing and Replacing an AC PEM5-14
Troubleshooting the AC Power Supply Installation5-17
Removing and Replacing an AC PDU5-19
Removing and Replacing a DC PEM5-23
Troubleshooting a 2800 W DC PEM Installation5-26
Removing and Replacing a DC PDU5-28
viii
Removing and Replacing Cards from the Chassis5-36
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Removing and Replacing Cards from the Line Card and RP Card Cage5-38
Removing and Replacing Cards from the Switch Fabric and Alarm Card Cage5-40
Removing and Installing a Chassis5-41
Removing a Chassis from the Equipment Rack5-42
Installing a Replacement Chassis in the Equipment Rack5-44
Packing a Defective Chassis for Shipment5-45
Contents
APPENDIX
APPENDIX
I
NDEX
ATechnical SpecificationsA-1
Router SpecificationsA-1
BSite LogB-1
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Contents
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
x
OL-17441-01
Preface
This preface describes the objectives and organization of this document and
explains how to find additional information on related products and services. This
preface contains the following sections:
•Changes to This Document, page xi
•Audience, page xii
•Document Organization, page xii
•Document Conventions, page xiii
•Obtaining Documentation and Submitting a Service Request, page xiv
Changes to This Document
Table 1 provides a list of the changes to this document.
Ta b l e 1Changes to This Document
Release No.RevisionDateChange Summary
3.8.0OL-17441-01March 2009Added Performance Route Processor-3 (PRP-3)
hardware details. PRP-3 has been introduced in Cisco
IOS XR Software Release 3.8.0. PRP-3 will be
supported on Cisco IOS XR Software Release 3.8.0
and later releases.
OL-17441-01
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
xi
Audience
The Cisco XR 12410 and Cisco XR 12810 Router Installation Guide is written for
hardware installers and system administrators of Cisco routers.
This publication assumes that the user has a substantial background in installing
and configuring router and switch-based hardware. The reader should also be
familiar with electronic circuitry and wiring practices, and have experience as an
electronic or electromechanical technician.
Document Organization
This installation and configuration guide is organized into the following chapters
and appendixes:
•Chapter 1, “Product Overview,” provides an introduction to the major
components of Cisco XR 12410 router.
•Chapter 2, “Preparing for Installation,” describes safety considerations,
required tools and equipment, an overview of the installation, and procedures
to perform before the installation.
•Chapter 3, “Installing the Cisco XR 12410 Router,” provides instructions for
installing the hardware and connecting external network interface cables.
•Chapter 4, “Troubleshooting Overview,”provides guidelines for
troubleshooting the router hardware installation.
Preface
xii
•Chapter 5, “Maintaining the Router,” provides removal and replacement
procedures for primary router components or field-replaceable units (FRUs).
•Appendix A, “Technical Specifications,” provides a summary of physical,
electrical, and environmental specifications for the router.
•Appendix B, “Site Log,”provides a sample site log that can be used to record
actions relevant to the operation and maintenance of the router.
•Index
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Preface
Document Conventions
This publication uses the following conventions:
•Ctrl represents the key labeled Control. For example, the key combination
Ctrl-Z means hold down the Control key while you press the z
Command descriptions use these conventions:
•Examples that contain system prompts denote interactive sessions, indicating
the commands that you should enter at the prompt. The system prompt
indicates the current level of the EXEC command interpreter.
For example:
–
The router> prompt indicates that you should be at the user level.
–
The router# prompt indicates that you should be at the privileged level.
Access to the privileged level usually requires a password. Refer to the
related software configuration and reference documentation for
additional information.
•Commands and keywords are in bold font.
•Arguments for which you supply values are in italic font.
key.
•Elements in square brackets ([ ]) are optional.
•Alternative but required keywords are grouped in braces ({ }) and separated
by vertical bars (|).
CautionMeans be careful. You are capable of doing something that might result in
equipment damage or loss of data.
NoteMeans take note. Notes contain helpful suggestions or references to materials not
contained in this manual.
TimesaverMeans the described action saves time. You can save time by performing the
action described in the paragraph.
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
OL-17441-01
xiii
Preface
Warning
This warning symbol means danger. You are in a situation that could cause
bodily injury. Before you work on any equipment, be aware of the hazards
involved with electrical circuitry and be familiar with standard practices for
preventing accidents. To see translations of the warnings that appear in this
publication, refer to the Regulatory Compliance and Safety Information
document that accompanied this device.
Obtaining Documentation and Submitting a Service
Request
For information on obtaining documentation, submitting a service request, and
gathering additional information, see the monthly What’sDocumentation, which also lists all new and revised Cisco
documentation, at:
Subscribe to the What’s New in Cisco Product Documentation as a Really Simple
Syndication (RSS) feed and set content to be delivered directly to your desktop using
a reader application. The RSS feeds are a free service and Cisco currently supports
RSS version 2.0.
New in Cisco Product
technical
xiv
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
OL-17441-01
CHA P T E R
Product Overview
This chapter provides an overview of the Cisco XR 12410 and Cisco XR 12810
Routers. It contains physical descriptions of the router hardware and major
components, and functional descriptions of the hardware-related features.
Physical and Functional Description of Router
The router chassis is a sheet-metal enclosure that houses router components.
All router models contain the following major components (Figure 1-1):
•Blower module—Supplies cooling air to the router so it does not overheat.
See the
•Alarm display—Monitors various router functions such as power and CSC
and SFC status. See the
page 1-11 for additional information.
•Horizontal cable management bracket—Used to neatly route line card cables.
See the
additional information.
•Line card and Route Processor card cage—Has 10 user-configurable slots that
support a combination of line cards and either one or two route processors
(RPs).
“Blower Module” section on page 1-33 for additional information.
“Alarm Cards and Alarm Display” section on
“Horizontal Cable Management Bracket” section on page 1-31 for
1
OL-17441-01
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
1-1
Physical and Functional Description of Router
•Switch fabric and alarm card cage—Located behind the air filter door, this
card cage contains 7 slots for the switch fabric card set, and two slots for
alarm cards. The switch fabric card set is made up of five switch fabric cards
(SFCs) and two clock scheduler cards (CSCs). See the
Alarm Card Overview” section on page 1-9 for additional information.
•Power Entry Modules—Either two AC power entry modules (PEMs) or two
DC PEMs provide power to the router. See the
Subsystems” section on page 1-5 for additional information.
•Chassis backplane (not shown)—Distributes power to the chassis
components.
Chapter 1 Product Overview
“Switch Fabric and
“AC a n d DC P o w e r
1-2
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
Figure 1-2 shows the slot numbering layout of the router with the location of the
major components. Power is distributed to these components over the chassis
backplane (not shown).
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
1-3
Physical and Functional Description of Router
Figure 1-2Router Components and Slot-Numbering
Blower module
Alarm display
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Chapter 1 Product Overview
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Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Chapter 1 Product Overview
AC and DC Power Subsystems
A router ships as either an AC or DC powered system. Source power connects to
power distribution units (PDUs) on the back of the chassis which route power to
the power supplies, also referred to as power entry modules (PEMs).
CautionTo ensure that the chassis configuration complies with the required power
budgets, use the on-line power calculator. Failure to properly verify the
configuration may result in an unpredictable state if one of the power units fails.
Contact your local sales representative for assistance.
AC Power Entry Modules
An AC powered router consists of two AC PDUs and AC PEMs. AC power to the
router is provided through power cords connected from AC power outlets to the
PDUs on the chassis rear panel as shown in
Figure 1-3AC PDU Connection
Physical and Functional Description of Router
Figure 1-3.
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Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
1-5
Physical and Functional Description of Router
Each AC PEM converts 200 to 240 VAC into -48 VDC, which is distributed
through the chassis backplane to all cards, RPs, and the blower module.
Figure 1-4 identifies the components of an AC PEM.
Figure 1-4AC PEM Components
PWR OK
FAULT
1
TEMP
Chapter 1 Product Overview
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1-6
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Chapter 1 Product Overview
129277
DC Power Supplies
A DC powered router consists of two DC PDUs and DC PEMs. DC power to the
router is provided from cables from a DC power source that are connected to
threaded DC-input terminal studs on the chassis rear panel as shown in
Figure 1-5DC Power Cables—2800 W DC PDU
Physical and Functional Description of Router
Figure 1-5.
– 48/60V RTN
(+)
– 48/60V (–)
Feed A2
OL-17441-01
– 48/60V (–)
-48/-60V
-40A MAX (2x)
+
–
–
+
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-40A MAX (2x)
+
–
–
+
– 48/60V RTN
(+)
Feed A1
Each DC PEM operates from a nominal source DC voltage of –48 to –60 VDC
and requires a dedicated 60-amp service.
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
Ground
1-7
Physical and Functional Description of Router
Figure 1-6 identifies the components of a DC power supply.
Figure 1-62800 Watt DC PEM Components
F1LO
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Chapter 1 Product Overview
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Chapter 1 Product Overview
Switch Fabric and Alarm Card Overview
Switch Fabric and Alarm Card Overview
The switch fabric provides synchronized gigabit-speed connections between line
cards and the route processor. The 9-slot switch fabric and alarm card cage
contain:
•2 clock scheduler cards (CSCs)
•5 switch fabric cards (SFCs)
•2 alarm cards
NoteThe two alarm cards that are located in the switch fabric and alarm card
cage are not part of the switch fabric.
One CSC and four SFCs are required for an active switch fabric; the second CSC
and the fifth SFC provide redundancy. The combination of CSCs and SFCs make
up the 10-Gbps per-slot switch fabric.
Each SFC or CSC provides a 10-Gbps full-duplex connection to each line card in
the system. For example, in a Cisco XR 12410 and Cisco XR 12810 Routers with
8 line cards, each with 2 x 10
bandwidth is 8 x 20 Gbps = 160 Gbps.
Gbps capacity (full duplex), the system switching
OL-17441-01
Figure 1-2 shows the slot configuration in the switch fabric and alarm card cage.
The labeling identifies the type of card for each slot and can only be seen when
the air filter door is opened.
NoteCisco XR 12410 and Cisco XR 12810 Routers support online insertion and
removal (OIR), which allows you to remove and replace a card while the router
remains powered on.
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
1-9
Switch Fabric and Alarm Card Overview
Switch Fabric Card Functionality
Routers ship from the factory with 2 CSCs and 5 SFCs installed in the 7 slots in
the switch fabric and alarm card cage (see
•CSCs are installed in slot 0 (CSC0) or slot 1 (CSC1).
•SFCs are installed in slot 2 (SFC0), slot 3 (SFC1), slot 4 (SFC2),
slot
5 (SFC3), and slot 6 (SFC4).
NoteThe enhanced version of the CSC and SFC cards is required for support of BITS,
Single Router APS and Dual Priority features. The enhanced version of the cards
cannot be mixed with the original version fabric cards.
Clock Scheduler Card
Clock scheduler cards provide the following functionality:
•Scheduler—Handles all scheduling requests from the line cards for access to
the switch fabric.
Chapter 1 Product Overview
Figure 1-2).
1-10
•System clock—Supplies the synchronizing signal to all SFCs, line cards, and
the RP. The system clock synchronizes data transfers between line cards or
between line cards and the RP through the switch fabric.
•Switch fabric—Carries user traffic between line cards or between the RP and
a line card. The switch fabric on the CSC is identical to the switch fabric on
the SFC.
The second CSC provides redundancy for the data path, scheduler, and reference
clock. Traffic between the line cards and the switch fabric is monitored constantly.
If the system detects a loss of synchronization (LOS), it automatically activates
the data paths on the redundant CSC so data flows across the redundant paths. The
switch to the redundant CSC occurs within sub-seconds (the actual switch time
depends on your configuration and its scale).
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Chapter 1 Product Overview
Switch Fabric Card
The switch fabric cards augment the traffic capacity of the router. SFCs contain
switch fabric circuitry that can only carry user traffic between line cards or
between the RP and the line cards. SFCs receive all scheduling information and
the system clock signal from the CSCs.
Alarm Cards and Alarm Display
The two alarm cards (in the switch fabric and alarm card cage) provide several
functions:
•Supply +5 VDC to the MBus modules on router components (see AC and DC
Power Subsystems, page 1-5).
•Work in conjunction with the alarm display to monitor the system. The alarm
display (sometimes referred to as the alarm display card) is above the
horizontal cable management bracket (
Switch Fabric and Alarm Card Overview
Figure 1-7).
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Switch Fabric and Alarm Card Overview
Figure 1-7Alarm Display Location
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Chapter 1 Product Overview
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ROUTE PROCESSOR
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Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Chapter 1 Product Overview
The following connectors and LEDs are on the front panel of the alarm display
(
Figure 1-8):
Figure 1-8Alarm Display
•Cable connections for the two alarm cards (labeled Alarm A and Alarm B)
•Critical, Major, and Minor LEDs that identify system level alarm conditions
•A pair of status LEDs that correspond to each of the 9 card slots in the switch
Line Card and Route Processor Overview
MBUS
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ALARM B
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fabric and alarm card cage (seven fabric cards and two alarm cards):
–
ENABLED (green)
On—The card installed in that slot is operational and functioning
properly.
Off—Either the slot is empty or the card installed in that slot is faulty.
–
FAIL (yellow)—The card in that slot is faulty.
Line Card and Route Processor Overview
The line card and route processor (RP) card cage has 10 user-configurable slots
that support a combination of line cards and either one or two RPs (see
Figure 1-2). Router configurations can consist of either nine line cards and one
RP, or eight line cards and two RPs (one primary and one redundant) using the
following slot configurations:
•Slots 0 to 7 accommodate the newer (wider) line card designs. These wider
line card slots can also accept narrower legacy line cards.
•Slots 8 and 9 only accept RPs or a narrower legacy line card.
NoteIf a system uses only one RP install it in slot 9. You can use slot 8 for a
legacy line card.
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Line Card and Route Processor Overview
Line Cards
Ports and connectors on the line card front panels provide interfaces for external
connections. Line cards communicate with the RP and exchange packet data with
each other through the switch fabric cards.
CautionAny unoccupied card slot in the line card and RP card cage must have a blank
filler panel installed to meet electromagnetic compatibility (EMC) requirements
and to ensure proper air flow through the chassis. Also, if the front panel of a line
card does not completely fill the card slot opening, a narrow card filler panel must
be installed to meet the EMC requirements.
A cable management bracket on the front panel of each line card helps to organize
the interface cables connected to that line card.
The following line cards, SIPs, and SPAs are supported on the Cisco XR 12410
and Cisco XR 12810 Routers:
Chapter 1 Product Overview
–
The Cisco XR 12410 and Cisco XR 12810 Routers supports online
insertion and removal (OIR), allowing you to remove and replace a card
while the router remains powered on.
NoteRefer to the current s software release notes for the most up-to-date list of
supported line cards (see
Request” section on page -xiv).
Route Processor
The route processor for the Cisco XR 12410 and Cisco XR 12810 Routers is the
Performance Route Processor-2 (PRP-2) and the Performance Route Processor-3
(PRP-3). For detailed information about the Performance Route Processor, refer
to the Cisco document, Performance Route Processor Installation and Configuration Guide.
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“Obtaining Documentation and Submitting a Service
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Chapter 1 Product Overview
The PRP-2 and PRP-3 performs the following primary functions:
•Executes routing protocol stacks
•Performs all protocol communications with other routers
•Builds and distributes forwarding information to all line cards
•Uploads the operating system software images to all installed line cards
•Provides out-of-band system console and auxiliary ports and an Ethernet port
•Monitors and manages the power and temperature of system components
The Cisco PRP-2 and PRP-3 delivers all these functions with enhanced
performance and capabilities. It also delivers the following feature enhancements
(depending on the software version running):
•2 Ethernet management ports
•Hard-drive support (optional part)
•BITS input ports
•1 GB compact image Flash memory support (optional part)
Line Card and Route Processor Overview
during power-on
for router configuration and maintenance
such as line cards, power supplies, and fans
OL-17441-01
•Memory scalability up to 4 GB with PRP-2 and up to 8 GB with PRP-3.
The PRP-2 and PRP-3 communicates with the line cards either through the switch
fabric or through the MBus. The switch fabric connection is the main data path
for routing table distribution as well as for packets that are sent between the line
cards and the PRP. The MBus connection allows the PRP-2 and PRP-3 to
download a system bootstrap image, collect or load diagnostic information, and
perform general, internal system maintenance operations.
The PRP-2 can be designated as either the Designated System Controller (DSC)
or the Secure Domain router (SDR).
The Designated System Controller (DSC) performs the following functions:
•Implements control plane operations for the chassis
•Monitors temperature and voltage
•Monitors line cards
•On boot up, the first card to become active is designated as the DSC.
Cisco XR 12410 and Cisco XR 12810 Router Installation Guide
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Line Card and Route Processor Overview
The Secure Domain Router (SDR) controls domain security features independent
of any other SDRs on the network.
In addition to the functionality listed for the PRP-2, PRP-3 provides the following
specific functions:
•Reduced boot time.
•Increased overall scalability.
•Improved memory access rates and scale.
•Improved CPU performance through dual 1.3-GHz PPC processor cores.
•Improved packet processing using hardware-based acceleration.
•10-G bandwidth backplane connectivity.
•Support for all 124xx and 128xx chassis, except low–speed fabric (2.5 G).
•New ROMMON that supports IPv4 network configuration directly.
Performance Route Processor Overview
Chapter 1 Product Overview
The performance route processor (PRP) uses a Motorola PowerPC 7450 CPU that
runs at an external bus clock speed of 133 MHz and has an internal clock speed
of 667 MHz.
Figure 1-9 identifies the slots, ports, and LEDs on the PRP front panel.
Figure 1-9Performance Route Processor-2 (PRP-2) Front Panel
EJECT
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Ta b l e 1-1Performance Route Processor-2 (PRP-2) Front Panel Hardware Components
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