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Tel: 408 526-4000
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Fax: 408 527-0883
Text Part Number: OL-13832-01
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the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed
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The following information is for FCC compliance of Class B devices: The equipment described in this manual generates and may radiate
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part 15 of the FCC rules. These specifications are designed to provide reasonable protection against such interference in a residential installation.
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Modifying the equipment without Cisco’s written authorization may result in the equipment no longer complying with FCC requirements for Class
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You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco
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using one or more of the following measures:
• Turn the television or radio antenna until the interference stops.
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• Move the equipment farther away from the television or radio.
• Plug the equipment into an outlet that is on a different circuit from the television or radio. (That is, make certain the equipment and the television
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Modifications to this product not authorized by Cisco Systems, Inc. could void the FCC approval and negate your authority to operate the product.
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Removing and Replacing the Air Filter Door Front Cover5-3
Cisco XR 12410 Router Installation Guide
ix
Contents
Cleaning or Replacing the Chassis Air Filter5-5
Cleaning or Replacing a Chassis Air Filter5-6
Removing and Replacing the Blower Module5-9
Troubleshooting the Blower Module Installation5-11
Removing and Replacing AC and DC Power Subsystem Components5-12
Installation Guidelines5-12
Removing and Replacing an AC PEM5-13
Troubleshooting the AC Power Supply Installation5-16
Removing and Replacing an AC PDU5-18
Removing and Replacing a DC PEM5-22
Troubleshooting a 2800 W DC PEM Installation5-25
Removing and Replacing a DC PDU5-27
Removing and Replacing Cards from the Chassis5-36
Removing and Replacing Cards from the Line Card and RP Card Cage5-38
Removing and Replacing Cards from the Switch Fabric and Alarm Card
Cage5-40
APPENDIX
APPENDIX
I
NDEX
x
Removing and Installing a Chassis5-41
Removing a Chassis from the Equipment Rack5-42
Installing a Replacement Chassis in the Equipment Rack5-44
Packing a Defective Chassis for Shipment5-45
ATechnical SpecificationsA-1
Router SpecificationsA-1
BSite LogB-1
Cisco XR 12410 Router Installation Guide
OL-13832-01
Audience
About This Guide
The Cisco XR 12410 Router Installation Guide is written for hardware installers
and system administrators of Cisco routers.
This publication assumes that the user has a substantial background in installing
and configuring router and switch-based hardware. The reader should also be
familiar with electronic circuitry and wiring practices, and have experience as an
electronic or electromechanical technician.
Purpose
OL-13832-01
This installation and configuration guide contains procedures for installing the
router hardware, creating a basic startup configuration file, and powering on the
router for the first time.
Cisco XR 12410 Router Installation Guide
xi
Document Organization
Document Organization
This installation and configuration guide is organized into the following chapters
and appendixes:
•Chapter 1, “Cisco XR 12410 Router Overview,” provides an introduction to
the major components of Cisco XR 12410 router.
•Chapter 2, “Preparing for Installation,” describes safety considerations,
required tools and equipment, an overview of the installation, and procedures
to perform before the installation.
•Chapter 3, “Installing the Cisco XR 12410 Router,” provides instructions for
installing the hardware and connecting external network interface cables.
•Chapter 4, “Troubleshooting Overview,”provides guidelines for
troubleshooting the router hardware installation.
•Chapter 5, “Maintaining the Router,” provides removal and replacement
procedures for primary router components or field-replaceable units (FRUs).
•Appendix A, “Technical Specifications,” provides a summary of physical,
electrical, and environmental specifications for the router.
About This Guide
•Appendix B, “Site Log,”provides a sample site log that can be used to record
actions relevant to the operation and maintenance of the router.
•Index
Document Conventions
This publication uses the following conventions:
•Ctrl represents the key labeled Control. For example, the key combination
Ctrl-Z means hold down the Control key while you press the z
Command descriptions use these conventions:
•Examples that contain system prompts denote interactive sessions, indicating
the commands that you should enter at the prompt. The system prompt
indicates the current level of the EXEC command interpreter.
For example:
–
The router> prompt indicates that you should be at the user level.
Cisco XR 12410 Router Installation Guide
xii
key.
OL-13832-01
About This Guide
CautionMeans be careful. You are capable of doing something that might result in
Document Conventions
–
The router# prompt indicates that you should be at the privileged level.
Access to the privileged level usually requires a password. Refer to the
related software configuration and reference documentation for
additional information.
•Commands and keywords are in bold font.
•Arguments for which you supply values are in italic font.
•Elements in square brackets ([ ]) are optional.
•Alternative but required keywords are grouped in braces ({ }) and separated
by vertical bars (|).
equipment damage or loss of data.
NoteMeans take note. Notes contain helpful suggestions or references to materials not
contained in this manual.
TimesaverMeans the described action saves time. You can save time by performing the
OL-13832-01
Warning
action described in the paragraph.
This warning symbol means danger. You are in a situation that could cause
bodily injury. Before you work on any equipment, be aware of the hazards
involved with electrical circuitry and be familiar with standard practices for
preventing accidents. To see translations of the warnings that appear in this
publication, refer to the Regulatory Compliance and Safety Information
document that accompanied this device.
Cisco XR 12410 Router Installation Guide
xiii
About This Guide
Obtaining Documentation, Obtaining Support, and Security Guidelines
Obtaining Documentation, Obtaining Support, and
Security Guidelines
For information on obtaining documentation, obtaining support, providing
documentation feedback, security guidelines, and recommended aliases and
general Cisco
Documentation, which also lists all new and revised Cisco
documentation, at:
documents, see the monthly What’s New in Cisco Product
technical
xiv
Cisco XR 12410 Router Installation Guide
OL-13832-01
CHA P TER
Cisco XR 12410 Router Overview
This chapter provides an overview of the Cisco XR 12410 router. It contains
physical descriptions of the router hardware and major components, and
functional descriptions of the hardware-related features.
Physical and Functional Description of Router
The router chassis is a sheet-metal enclosure that houses router components.
All router models contain the following major components (Figure 1-1):
•Blower module—Supplies cooling air to the router so it does not overheat.
See the
•Alarm display—Monitors various router functions such as power and CSC
and SFC status. See the
page 1-11 for additional information.
•Horizontal cable management bracket—Used to neatly route line card cables.
See the
additional information.
•Line card and Route Processor card cage—Has 10 user-configurable slots that
support a combination of line cards and either one or two route processors
(RPs).
“Blower Module” section on page 1-27 for additional information.
“Alarm Cards and Alarm Display” section on
“Horizontal Cable Management Bracket” section on page 1-25 for
1
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Cisco XR 12410 Router Installation Guide
1-1
Physical and Functional Description of Router
•Switch fabric and alarm card cage—Located behind the air filter door, this
card cage contains 7 slots for the switch fabric card set, and two slots for
alarm cards. The switch fabric card set is made up of five switch fabric cards
(SFCs) and two clock scheduler cards (CSCs). See the
Alarm Card Overview” section on page 1-9 for additional information.
•Power Entry Modules—Either two AC power entry modules (PEMs) or two
DC PEMs provide power to the router. See the
Subsystems” section on page 1-5 for additional information.
•Chassis backplane (not shown)—Distributes power to the chassis
Figure 1-2 shows the slot numbering layout of the router with the location of the
major components. Power is distributed to these components over the chassis
backplane (not shown).
Cisco XR 12410 Router Installation Guide
1-3
Physical and Functional Description of Router
Figure 1-2Router Components and Slot-Numbering
Chapter 1 Cisco XR 12410 Router Overview
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Chapter 1 Cisco XR 12410 Router Overview
AC and DC Power Subsystems
A router ships as either an AC or DC powered system. Source power connects to
power distribution units (PDUs) on the back of the chassis which route power to
the power supplies, also referred to as power entry modules (PEMs).
CautionTo ensure that the chassis configuration complies with the required power
budgets, use the on-line power calculator. Failure to properly verify the
configuration may result in an unpredictable state if one of the power units fails.
Contact your local sales representative for assistance.
AC Power Entry Modules
An AC powered router consists of two AC PDUs and AC PEMs. AC power to the
router is provided through power cords connected from AC power outlets to the
PDUs on the chassis rear panel as shown in
Figure 1-3AC PDU Connection
Physical and Functional Description of Router
Figure 1-3.
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1-5
Physical and Functional Description of Router
Each AC PEM converts 200 to 240 VAC into -48 VDC, which is distributed
through the chassis backplane to all cards, RPs, and the blower module.
Figure 1-4 identifies the components of an AC PEM.
Figure 1-4AC PEM Components
PWR OK
FAULT
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TEMP
Chapter 1 Cisco XR 12410 Router Overview
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Chapter 1 Cisco XR 12410 Router Overview
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DC Power Supplies
A DC powered router consists of two DC PDUs and DC PEMs. DC power to the
router is provided from cables from a DC power source that are connected to
threaded DC-input terminal studs on the chassis rear panel as shown in
Figure 1-5DC Power Cables—2800 W DC PDU
Physical and Functional Description of Router
Figure 1-5.
– 48/60V RTN
(+)
– 48/60V (–)
Feed A2
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Feed A1
Each DC PEM operates from a nominal source DC voltage of –48 to –60 VDC
and requires a dedicated 60-amp service.
Cisco XR 12410 Router Installation Guide
Ground
1-7
Physical and Functional Description of Router
Figure 1-6 identifies the components of a DC power supply.
Figure 1-62800 Watt DC PEM Components
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Chapter 1 Cisco XR 12410 Router Overview
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Chapter 1 Cisco XR 12410 Router Overview
Switch Fabric and Alarm Card Overview
Switch Fabric and Alarm Card Overview
The switch fabric provides synchronized gigabit-speed connections between line
cards and the route processor. The 9-slot switch fabric and alarm card cage
contain:
•2 clock scheduler cards (CSCs)
•5 switch fabric cards (SFCs)
•2 alarm cards
NoteThe two alarm cards that are located in the switch fabric and alarm card
cage are not part of the switch fabric.
One CSC and four SFCs are required for an active switch fabric; the second CSC
and the fifth SFC provide redundancy. The combination of CSCs and SFCs make
up the 10-Gbps per-slot switch fabric.
Each SFC or CSC provides a 10-Gbps full-duplex connection to each line card in
the system. For example, in a Cisco XR 12410 router with 8 line cards, each with
2 x 10
Gbps capacity (full duplex), the system switching bandwidth is 8 x 20 Gbps
= 160 Gbps.
OL-13832-01
Figure 1-2 shows the slot configuration in the switch fabric and alarm card cage.
The labeling identifies the type of card for each slot and can only be seen when
the air filter door is opened.
NoteCisco XR 12410 router support online insertion and removal (OIR), which allows
you to remove and replace a card while the router remains powered on.
Cisco XR 12410 Router Installation Guide
1-9
Switch Fabric and Alarm Card Overview
Switch Fabric Card Functionality
Routers ship from the factory with 2 CSCs and 5 SFCs installed in the 7 slots in
the switch fabric and alarm card cage (see
•CSCs are installed in slot 0 (CSC0) or slot 1 (CSC1).
•SFCs are installed in slot 2 (SFC0), slot 3 (SFC1), slot 4 (SFC2),
slot
5 (SFC3), and slot 6 (SFC4).
NoteThe enhanced version of the CSC and SFC cards is required for support of BITS,
Single Router APS and Dual Priority features. The enhanced version of the cards
cannot be mixed with the original version fabric cards.
Clock Scheduler Card
Clock scheduler cards provide the following functionality:
•Scheduler—Handles all scheduling requests from the line cards for access to
the switch fabric.
Chapter 1 Cisco XR 12410 Router Overview
Figure 1-2).
1-10
•System clock—Supplies the synchronizing signal to all SFCs, line cards, and
the RP. The system clock synchronizes data transfers between line cards or
between line cards and the RP through the switch fabric.
•Switch fabric—Carries user traffic between line cards or between the RP and
a line card. The switch fabric on the CSC is identical to the switch fabric on
the SFC.
The second CSC provides redundancy for the data path, scheduler, and reference
clock. Traffic between the line cards and the switch fabric is monitored constantly.
If the system detects a loss of synchronization (LOS), it automatically activates
the data paths on the redundant CSC so data flows across the redundant paths. The
switch to the redundant CSC occurs within sub-seconds (the actual switch time
depends on your configuration and its scale).
Cisco XR 12410 Router Installation Guide
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Chapter 1 Cisco XR 12410 Router Overview
Switch Fabric Card
The switch fabric cards augment the traffic capacity of the router. SFCs contain
switch fabric circuitry that can only carry user traffic between line cards or
between the RP and the line cards. SFCs receive all scheduling information and
the system clock signal from the CSCs.
Alarm Cards and Alarm Display
The two alarm cards (in the switch fabric and alarm card cage) provide several
functions:
•Supply +5 VDC to the MBus modules on router components (see AC and DC
Power Subsystems, page 1-5).
•Work in conjunction with the alarm display to monitor the system. The alarm
display (sometimes referred to as the alarm display card) is above the
horizontal cable management bracket (
Switch Fabric and Alarm Card Overview
Figure 1-7).
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1-11
Switch Fabric and Alarm Card Overview
Figure 1-7Alarm Display Location
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Chapter 1 Cisco XR 12410 Router Overview
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Chapter 1 Cisco XR 12410 Router Overview
The following connectors and LEDs are on the front panel of the alarm display
(
Figure 1-8):
Figure 1-8Alarm Display
ALARM A
ALARM B
•Cable connections for the two alarm cards (labeled Alarm A and Alarm B)
•Critical, Major, and Minor LEDs that identify system level alarm conditions
•A pair of status LEDs that correspond to each of the 9 card slots in the switch
fabric and alarm card cage (seven fabric cards and two alarm cards):
–
ENABLED (green)
On—The card installed in that slot is operational and functioning
properly.
Off—Either the slot is empty or the card installed in that slot is faulty.
–
FAIL (yellow)—The card in that slot is faulty.
Line Card and Route Processor Overview
MBUS
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Line Card and Route Processor Overview
The line card and route processor (RP) card cage has 10 user-configurable slots
that support a combination of line cards and either one or two RPs (see
Figure 1-2). Router configurations can consist of either nine line cards and one
RP, or eight line cards and two RPs (one primary and one redundant) using the
following slot configurations:
•Slots 0 to 7 accommodate the newer (wider) line card designs. These wider
line card slots can also accept narrower legacy line cards.
•Slots 8 and 9 only accept RPs or a narrower legacy line card.
NoteIf a system uses only one RP install it in slot 9. You can use slot 8 for a
legacy line card.
Cisco XR 12410 Router Installation Guide
OL-13832-01
1-13
Line Card and Route Processor Overview
Line Cards
Ports and connectors on the line card front panels provide interfaces for external
connections. Line cards communicate with the RP and exchange packet data with
each other through the switch fabric cards.
CautionAny unoccupied card slot in the line card and RP card cage must have a blank
filler panel installed to meet electromagnetic compatibility (EMC) requirements
and to ensure proper air flow through the chassis. Also, if the front panel of a line
card does not completely fill the card slot opening, a narrow card filler panel must
be installed to meet the EMC requirements.
A cable management bracket on the front panel of each line card helps to organize
the interface cables connected to that line card.
The following line cards, SIPs, and SPAs are supported on the Cisco XR 12410
router:
Chapter 1 Cisco XR 12410 Router Overview
–
The Cisco XR 12410 router supports online insertion and removal (OIR),
allowing you to remove and replace a card while the router remains
powered on.
NoteRefer to the current s software release notes for the most up-to-date list of
supported line cards (see
Security Guidelines” section on page -xiv).
Route Processor
The route processor for the Cisco XR 12410 router is the Performance Route
Processor (PRP-2). For detailed information about the Performance Route
Processor, refer to the Cisco document, Performance Route Processor Installation and Configuration Guide.
Cisco XR 12410 Router Installation Guide
1-14
“Obtaining Documentation, Obtaining Support, and
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Chapter 1 Cisco XR 12410 Router Overview
The PRP-2 performs the following primary functions:
•Executes routing protocol stacks
•Performs all protocol communications with other routers
•Builds and distributes forwarding information to all line cards
•Uploads the operating system software images to all installed line cards
during power-up
•Provides out-of-band system console and auxiliary ports and an Ethernet port
for router configuration and maintenance
•Monitors and manages the power and temperature of system components
such as line cards, power supplies, and fans
The Cisco PRP-2 delivers all these functions with enhanced performance and
capabilities. It also delivers the following feature enhancements (depending on
the software version running):
•Gigabit Ethernet management port
•Hard-drive support (optional part)
•BITS input ports
•1 GB compact image Flash memory support (optional part)
Line Card and Route Processor Overview
OL-13832-01
•Memory scalability up to 4 GB
The PRP-2 communicates with the line cards either through the switch fabric or
through the MBus. The switch fabric connection is the main data path for routing
table distribution as well as for packets that are sent between the line cards and
the PRP-2. The MBus connection allows the PRP-2 to download a system
bootstrap image, collect or load diagnostic information, and perform general,
internal system maintenance operations.
The PRP-2 can be designated as either the Designated System Controller (DSC)
or the Secure Domain router (SDR).
The Designated System Controller (DSC) performs the following functions:
•Implements control plane operations for the chassis
•Monitors temperature and voltage
•Monitors line cards
•On boot up, the first card to become active is designated as the DSC.
Cisco XR 12410 Router Installation Guide
1-15
Line Card and Route Processor Overview
The Secure Domain Router (SDR) controls domain security features independent
of any other SDRs on the network.
Performance Route Processor Overview
The performance route processor (PRP) uses a Motorola PowerPC 7450 CPU that
runs at an external bus clock speed of 133 MHz and has an internal clock speed
of 667 MHz.
Figure 1-9 identifies the slots, ports, and LEDs on the PRP front panel.
Figure 1-9Performance Route Processor Front Panel
Chapter 1 Cisco XR 12410 Router Overview
EJECT
ETH 1ETH 0AUX
SLOT-1
SLOT-0
PRIMARY
RX
TX
PRIMARY
EN
LINK
EN
LINK
CONSOLE
RX
TX
RESET
PERFORMANCE ROUTE PROCESSOR 1 (PRP-1)
134526
1PCMCIA flash disk slots (shown with cover in
4Console serial port
place) and slot LEDs
2RJ-45 Ethernet ports and data status LEDs5Reset button
3Auxiliary serial port6Alphanumeric message displays
PRP PCMCIA Card Slots and Status LEDs
Two PCMCIA card slots (slot 0 and slot 1) provide the PRP with additional flash
memory capacity. All combinations of different flash devices are supported by the
PRP. You can use ATA flash disks, Type 1 or Type 2 linear flash memory cards,
or a combination of the two.
NoteThe PRP only supports +5.2 VDC flash memory devices. It does not support
+3.3 VDC PCMCIA devices.
Status LEDs (Slot-0 / Slot-1) indicate when the flash memory card in that slot is
accessed (see
to remove a flash card from the slot.
Figure 1-9). Each slot has an eject button (located behind the cover)
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Cisco XR 12410 Router Installation Guide
OL-13832-01
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