This chapter describes procedures for adding and replacing memory in Cisco 3600 series routers, and
contains the following sections:
• Accessing the Mainboard, page 5-2
• Replacing DRAM and SDRAM, page 5-6
• Replacing Flash Memory SIMMs, page 5-19
• Replacing the ROM, page 5-24
• Closing the Router, page 5-29
• Installing and Configuring Flash Memory Cards in Cisco 3620, Cisco 3640, and Cisco 3660
Routers, page 5-34
• Installing and Formatting Compact Flash Memory Cards in Cisco 3631 Routers, page 5-44
Warning
CautionBefore performing any procedures described in this chapter, review these sections:
NoteWhen a procedure refers to the left side or right side of the chassis, it means as viewed from the front.
Onlytrainedandqualifiedpersonnel should be allowed to install or replace this equipment. Tosee
translations of the warnings that appear in this publication, refer to the
and Safety Information
• “Safety Recommendations” section on page 2-1
• “General Site Requirements” section on page 2-3
• “Installation Checklist” section on page 2-5
• “Required Tools and Equipment for Installation and Maintenance” section on page 2-7
document that accompanied this device.
Regulatory Compliance
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5-1
Accessing the Mainboard
Accessing the Mainboard
This section describes how to open the system in order to access the router’s internal components such
as memory modules and the ROM. You need a number 2 Phillips or flat-blade screwdriver to perform
this procedure.
Chapter 5 Installing Memory in the Router
Warning
Warning
Do not touch the power supply when the power cord is connected. For systems with a power
switch, line voltages are present within the power supply even when the power switch is OFF and
the power cord is connected. For systems without a power switch, line voltages are present
within the power supply when the power cord is connected. To see translations of the warnings
that appear in this publication, refer to the
document that accompanied this device.
Before performing any of the following procedures, ensure that power is removed from the DC
circuit. To ensure that all power is OFF,locate the circuit breaker on the panel board that services
the DC circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the
circuit breaker in the OFF position. To see translations of the warnings that appear in this
publication, refer to the
accompanied this device.
Regulatory Compliance and Safety Information
Regulatory Compliance and Safety Information
Removing the Cisco 3620 or Cisco 3640 Router Cover
Use the following procedure to remove the cover:
Step 1Power OFF the router. However, to channel ESD voltages to ground, do not unplug the power cable.
Warning
Before opening the chassis, disconnect the telephone-network cables to avoid contact with
telephone-network voltages. To see translations of the warnings that appear in this publication,
refer to the
device.
Regulatory Compliance and Safety Information
document that
document that accompanied this
5-2
Step 2Remove all network interface cables from the rear panel.
Step 3Place the router so that the front panel is facing you. Remove the three screws located on top of the cover
near the front edge. (See Figure 5-1 or Figure 5-2.) Set the screws aside in a safe place.
Step 4Lift the front edge of the cover until it clears the front of the chassis. (See Figure 5-1 or Figure 5-2.)
Step 5Pull the cover toward you until the metal tabs on the rear edge separate from the chassis bottom. (See
Figure 5-1 or Figure 5-2.)
Step 6Lift the cover until it is free from the chassis and set it aside.
When you are ready to replace the cover, see the “Replacing the Cover on a Cisco 3620 or Cisco 3640
Router” section on page 5-30.
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Chapter 5 Installing Memory in the Router
Figure 5-1Removing the Cisco 3620 Router Cover
Screw
Accessing the Mainboard
SYSTEM
RPS
CON
AUX
ACTIVE
0
1
READY
PCMCIA
1
0
H7241
Figure 5-2Removing the Cisco 3640 Router Cover
Screw
SYSTEM
RPS
CON
AUX
ACTIVE
0
123
READY
1
PCMCIA
0
H7043
Removing the Cisco 3631 Router Cover
Perform the following procedure to remove the chassis cover:
Step 1Power OFF the router. However, to channel ESD voltages to ground, do not unplug the power cable.
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5-3
Accessing the Mainboard
Chapter 5 Installing Memory in the Router
Warning
Before opening the chassis, disconnect the telephone-network cables to avoid contact
with telephone-network voltages. To see translations of the various warnings that
appear in this publication, refer to the Regulatory Compliance and Safety Information
document that accompanied this device.
Step 2Disconnect all network interface cables from the rear panel.
Step 3Place the router on a flat surface. Remove the five screws located on top of the cover.
Step 4Rotate the cover up to a 45-degree angle. (See Figure 5-3.)
Step 5Slide the cover to the side until the tabs are free from the slots. (See Figure 5-3.)
Figure 5-3Removing the Cisco 3631 Router Cover
2
1Lift cover2Slide cover
1
62483
5-4
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Chapter 5 Installing Memory in the Router
Removing the Cisco 3660 Mainboard Tray
NoteIn this publication, references to Cisco 3660 routers include both Cisco 3661 and Cisco 3662 models.
Use the following procedure to remove the mainboard tray:
Step 1Power OFF the router. However, to channel ESD voltages to ground, do not unplug the power cable.
Accessing the Mainboard
Warning
Step 2Remove all network interface cables from the mainboard tray’s rear panel.
Step 3Place the router so that the rear panel is facing you.
Before opening the chassis, disconnect the telephone-network cables to avoid contact with
telephone-network voltages. To see translations of the warnings that appear in this publication,
refer to the
device.
Regulatory Compliance and Safety Information
document that accompanied this
There are two sets of screws on the mainboard rear panel: one set of captive screws, and one set of Torx
screws. (See Figure 5-4.)
CautionDo not remove or loosen the Torx screws.
Step 4Loosen the two captive screws located in the upper corners. (See part 1, Figure 5-4.)
Step 5Swing the two tray levers out, and slide the mainboard tray out of the chassis. (See parts 2 and 3,
Figure 5-4.)
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5-5
Replacing DRAM and SDRAM
ETH 0
ETH 3
ETHERNET
4E
ETH 2 ETH 1
123
ACT
LINK
0
CN/LP RXC
SERIAL 3SERIAL 2
SERIAL 1SERIAL 0
RXD TXC
TXD
CN/LP RXC RXDTXCTXD
CN/LP RXC RXD
TXC
TXD
CN/LP RXC RXD TXC TXD
EN
SERIAL
4T
VOICE
2V
V0
V1
EN
HIGH SPEED SERIAL
1HSSI
HS
TD
TC
RD
RC
LB/CN
Figure 5-4Removing the Cisco 3660 Mainboard Tray
VCC OK
SYSTEM
Chapter 5 Installing Memory in the Router
1
FDX
LINK
100Mbps
VIC
FXS
IN USE
1
SEE MANUAL BEFORE INSTALLATION
FDX
LINK
100Mbps
1
0
IN USE
0
22
3
CautionThe mainboard is an ESD-sensitive component. To avoid damage, observe all ESD precautions.
When you are ready to replace the mainboard tray,see the “Replacing the Cisco 3660 Mainboard Tray”
section on page 5-33.
Replacing DRAM and SDRAM
Cisco 3600 series routers use two types of dynamic random access memory (DRAM):
• DRAM SIMMs (Used in Cisco 3620 and Cisco 3640 Routers), page 5-7
• SDRAM DIMMs Used in the Cisco 3631 and Cisco 3660 Router, page 5-14
Tray levers
17335
NoteSIMMs and DIMMs cannot be interchanged between the router models.
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5-6
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Chapter 5 Installing Memory in the Router
DRAM SIMMs (Used in Cisco 3620 and Cisco 3640 Routers)
This section describes how to upgrade DRAM single in-line memory modules (SIMMs) in Cisco 3620
and Cisco 3640 routers. You might need to upgrade the DRAM SIMMs for the following reasons:
• You upgraded the Cisco IOS feature set or release and it requires additional DRAM.
• The router maintains large routing tables or other memory-intensive features, such as spoofing or
protocol translations.
The Cisco 3620 and Cisco 3640 routers each contain four 72-pin SIMM sockets (or banks) for DRAM.
Each socket can be filled with a single 32-bit-wide, 72-pin DRAM SIMM. You can configure DRAM as
a mixture of primary or main memory, which is reserved for the CPU, and shared memory, which is used
for data transmitted or received by modules and WAN interface cards.
To see how much memory is currently installed in the router, enter the show version command while the
router is in the privileged EXEC mode (Router# prompt). Near the middle of the resulting output, a
message similar to the following displays:
Cisco 3640(R4700) processor (revision 0x00) with 24576K/8192K bytes of memory.
This line shows how much memory is installed (in this example, 24576K/8192K). The first number
represents primary memory and the second number represents shared memory.
You can configure DRAM to be either 32 or 64 bits wide. To use 64-bit mode, you must install DRAM
SIMMs in pairs of the same size. Generally, basic software feature sets (such as IP) use 32-bit DRAM
SIMMs and robust software feature sets (such as Enterprise) use 64-bit DRAM SIMMs.
Replacing DRAM and SDRAM
NoteIn the Cisco 3620 router, DRAM supports 32-bit operation only, whereas in the Cisco 3640 router,
DRAM supports either 32- or 64-bit operation.
NoteIn 32-bit mode, the router performs approximately 20 percent slowerthan when DRAM is configured
for 64-bit mode operation.
Each SIMM socket corresponds to one bank of memory. Fill banks consecutively with no gaps; start
fillingbanks from 0, and empty banks starting with 3. Bank 0 must always be filled first and emptied last.
Only certain combinations of DRAM SIMMs are permitted. These combinations are shown inTable 5-1
for 32-bit configurations used in Cisco 3620 routers, Table 5-2 for 32-bit configurations used in
Cisco 3640 routers, and Table 5-3 for 64-bit configurations used in Cisco 3640 routers.
Follow these rules to use 64-bit mode DRAM configuration:
• SIMMs in banks 0 and 1 must be the same size (in MB) and have the same access time (in
nanoseconds).
• SIMMs in banks 2 and 3 must also be the same size and have the same access time.
• SIMMs in banks 2 and 3 must be less than or equal to the size of the SIMMs in banks 0 and 1.
Figure 5-5 or Figure 5-6 shows the DRAM SIMM locations in your router.
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Replacing DRAM and SDRAM
Figure 5-5DRAM SIMM Locations in the Cisco 3620 Router
Chapter 5 Installing Memory in the Router
0123
DRAM SIMMs
Figure 5-6DRAM SIMM Locations in the Cisco 3640 Router
0123
H7317
5-8
H7081
DRAM SIMMs
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Chapter 5 Installing Memory in the Router
Table 5-132-Bit DRAM Configuration for Cisco 3620 Routers
SIMMs have a polarization notch to ensure proper orientation and alignment holes to ensure proper
positioning. Figure 5-7 shows the polarization notch and alignment holes on a SIMM. DRAM SIMMs
are installed with the connector edge down and the polarization notch near the front of the chassis.
Bank 1
(SIMM 1)
Bank 2
(SIMM 2)
Bank 3
(SIMM 3)
Total
Memory
CautionTo avoid damaging ESD-sensitive components, observe all ESD precautions. To avoid damaging the
underlying mainboard, do not use excessive force when you remove or replace SIMMs.
Figure 5-7DRAM SIMM
Alignment holes
H2407
Connector edge
Polarization notch
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5-11
Replacing DRAM and SDRAM
Removing DRAM SIMMS
Perform this procedure to remove DRAM SIMMs:
Step 1Attach an ESD-preventive wrist strap and ensure that it makes good contact with your skin. Connect the
equipment end of the wrist strap to the metal back plate of the chassis, avoiding contact with the
connectors.
Step 2On the mainboard, locate the DRAM SIMM sockets shown in Figure 5-5 or Figure 5-6.
CautionHandle SIMMs by the non-connector edges only. SIMMs are ESD-sensitive components and can be
damaged by mishandling.
Step 3Remove one SIMM at a time, beginning with the SIMM in bank 3. To lift the SIMM out of its socket,
pull the locking spring clips on both sides outward and tilt the SIMM toward the right side of the chassis,
until it is free of the clips. (See Figure 5-8.)
Figure 5-8Removing DRAM SIMMs
Chapter 5 Installing Memory in the Router
Top view
Front of chassis
2. Push the top of the
SIMM forward and down.
1. Pull the locking spring clips outward.
Step 4Hold the SIMM by the edges with your thumb and index finger and lift it out of the socket. Place the
SIMM
polarization
notch
H7038
removed SIMM in an antistatic bag to protect it from ESD damage.
Step 5Repeat Step 3 and Step 4 for each SIMM.
5-12
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Chapter 5 Installing Memory in the Router
Installing DRAM SIMMs
Perform this procedure to install DRAM SIMMs:
Step 1Attach an ESD-preventive wrist strap and ensure that it makes good contact with your skin. Connect the
equipment end of the wrist strap to the metal back plate of the chassis, avoiding contact with the
connectors.
Step 2On the mainboard, locate the DRAM SIMM sockets shown in Figure 5-5 or Figure 5-6.
CautionHandle SIMMs by the edges only. SIMMs are ESD-sensitive components and can be damaged by
mishandling.
Step 3Hold the SIMM with the polarization notch on the right, near the front of the chassis, and with the
connector edge at the bottom.
Step 4Beginning with bank 0, insert the SIMM into the socket at an angle, tilted toward the right side of the
chassis. Rock the SIMM into a vertical position (see Figure 5-9), using the minimum amount of force
required. When the SIMM is properly seated, the socket guide posts fit through thealignment holes, and
the locking spring clips click into place.
Step 5Ensure that each SIMM is straight (perpendicular to the socket), and that the alignment holes (as shown
in Figure 5-9) line up with the plastic socket guides on the socket.
Replacing DRAM and SDRAM
Figure 5-9Installing DRAM SIMMs
View from front of chassis
1. Insert the SIMM into the socket
at an angle from vertical.
2. Push the top of the SIMM
down and back.
The socket guide posts fit through
3.
the holes in the SIMM.
The locking springs clip the back
4.
of the SIMM.
H7037
CautionIt is normal to feel some resistance when installing a SIMM, but do not use excessive force on the
SIMM, and do not touch the surface components.
Step 6Repeat Step 3 through Step 5 for each SIMM.
When you finish replacing SIMMs, proceed to the “Replacing the Cover on a Cisco 3620 or Cisco 3640
Router” section on page 5-30.
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Chapter 5 Installing Memory in the Router
Replacing DRAM and SDRAM
SDRAM DIMMs Used in the Cisco 3631 and Cisco 3660 Router
This section describes how to upgrade synchronous dynamic random access memory (SDRAM) dual
in-line memory modules (DIMMs) in the Cisco 3631and Cisco 3660routers. You might need to upgrade
the SDRAM DIMMs for the following reasons:
• You upgraded the Cisco IOS feature set or release and it requires additional SDRAM.
• The router maintains large routing tables or other memory-intensive features, such as spoofing or
protocol translations.
The Cisco 3631 and Cisco 3660 routers contain two 168-pin DIMM sockets for SDRAM. Each socket
can be filled with a single 64-bit-wide, 168-pin SDRAM DIMM. You can configure SDRAM as a
mixture main memory, which is reserved for the CPU, and shared memory, which is used for data
transmitted or received by modules and WAN interface cards. See Figure 5-10 and Figure 5-11 for
DIMM locations.
To see how much memory is currently installed in the router, enter the show version command while the
router is in the privileged EXEC mode (Router# prompt). Near the middle of the resulting output, a
message similar to the following displays:
Cisco 3660(R527x) processor (revision 0x00) with 24576K/8192K bytes of memory.
This line shows how much memory is installed (in this example, 24576K/8192K). The first number
represents primary memory and the second number represents shared memory. Your router supports up
to 256 MB of SDRAM.
Each DIMM socket corresponds to one bank of memory. Fill banks from 0, and empty banks starting
with 1. Bank 0 must always be filled first and emptied last.
The Cisco 3631 router supports both parity and non-parity PC-100 DIMMs ranging in capacity from
64 MB to 128 MB. Only certain combinations of SDRAM DIMMs are permitted. (See Table 5-5.)
The Cisco 3660 router supports both parity and non-parity PC-100 DIMMs ranging in capacity from
16 MB to 128 MB. Only certain combinations of SDRAM DIMMs are permitted. (See Table 5-5.)
NoteAn advantage of parity DIMMs over non-parity DIMMs is easier identification of memory errors; a
disadvantage is lower processing speed.
NoteTo use a 64-bit mode SDRAM configuration, the DIMM in bank 1 must be less than or equal to the
size of the DIMM in bank 0.
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Chapter 5 Installing Memory in the Router
Figure 5-10 SDRAM DIMM Locations in the Cisco 3631 Router
0
1
Replacing DRAM and SDRAM
SDRAM DIMMs
Table 5-4SDRAM Configurations for Cisco 3631 Routers
DIMMs have polarization notches to ensure proper orientation and alignment holes to ensure proper
positioning. Figure 5-12 shows the polarization notches and alignment holes on a DIMM.
CautionTo avoid damaging ESD-sensitive components, observe all ESD precautions. To avoid damaging the
underlying mainboard, do not use excessive force when you remove or replace DIMMs.
Figure 5-12 SDRAM DIMM
Replacing DRAM and SDRAM
17338
Connector edge
Polarization notches
Alignment holes
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Replacing DRAM and SDRAM
Removing SDRAM DIMMS
Perform this procedure to remove SDRAM DIMMs:
Step 1Attach an ESD-preventive wrist strap and ensure that it makes good contact with your skin. Connect the
equipment end of the wrist strap to the metal back plate of the chassis, avoiding contact with the
connectors.
Step 2On the mainboard, locate the SDRAM DIMM sockets shown in Figure 5-11.
CautionHandle DIMMs by the edges only. DIMMs are ESD-sensitive components and can be damaged by
mishandling.
Step 3Remove the DIMM by pushing the locking spring clips on both sides outward. This ejects the DIMM
from its socket. (See Figure 5-13.)
Figure 5-13 Removing and Installing SDRAM DIMMs
Chapter 5 Installing Memory in the Router
2
1
2
17943
Locking spring clips
Step 4Hold the DIMM by the edges with your thumb and index finger and lift it out of the socket. Place the
removed DIMM in an antistatic bag to protect it from ESD damage.
Step 5If necessary, repeat Step 3 and Step 4 for the other DIMM.
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Cisco 3600 Series Hardware Installation Guide
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