Cisco NCS 4216 Installing

Installing the Cisco NCS 4216
This chapter describes how to install the Cisco NCS 4216.

Prerequisites

Before installing the Cisco NCS 4216, it is important to prepare for the installation by:
For more instructions on how to prepare for the installation of the Cisco NCS 4216, see the Preparing for
Installation section.
Prerequisites, on page 1
Installing the Router in a Rack, on page 1
Installing the Chassis Ground Connection, on page 17
Installing the Fan Tray, on page 19
RSP Installation, on page 26
Interface Module Installation, on page 29
Installing the AC power Supply, on page 39
Connecting the Cisco NCS 4216 Router to the Network, on page 42
• Preparing the site (site planning) and reviewing the installation plans or method of procedures (MOP)
• Unpacking and inspecting the Cisco NCS 4216
• Gathering the tools and test equipment required to properly install the Cisco NCS 4216

Installing the Router in a Rack

The sections describe how to install the Cisco NCS 4216 in a rack.
Note
The Cisco NCS 4216 Door is not displayed in the figures below. It is only displayed in the Installing the Cisco NCS 4216 Door figure.
Installing the Cisco NCS 4216
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Installing the Chassis Brackets

Installing the Chassis Brackets
The chassis is shipped with mounting brackets that can be installed on the front or rear of the chassis. To install the brackets on the front of the chassis, perform these steps:
Procedure
Step 1 Remove the rack-mount brackets from the accessory kit and position them beside the router chassis.
Figure 1: Attaching Mounting Brackets for a 23-inch Rack
Installing the Cisco NCS 4216
Step 2 Position one of the brackets against the chassis side, and align the screw holes.
Step 3 Secure the bracket to the chassis with the screws removed when performing Step 1. The recommended
maximum torque is 28 in.-lb (3.16 N-m).
The A907-FAN-E fan tray with filter (A907-FAN-F) cannot be mounted using the mounting screws that are supported for fan tray. This is not an issue with the FAN tray filter blank panel (A907-FAN-F-B). We recommend that you use the short screws provided in the following rack mount kits to avoid interference of the air filter during rack mounting and while replacing the fan tray with the fan tray filter (A907-FAN-E):
• 23" rack mount kit (A907-RCKMT-23IN)
What to do next
Repeat Step 2 and Step 3 for the other bracket.
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Installing the Cisco NCS 4216

Installing Plenum Assembly and Chassis in the Rack

Installing Plenum Assembly and Chassis in the Rack
Following steps help you to install the plenum assembly irrespective of the chassis and rack size.
Note
The below illustrations are for representation purpose only. The size displayed in the images may vary depending upon your chassis type and rack size but the steps remain the same. Ensure to select the 21 or 23 inches adapter for your plenum based on your rack size.
Procedure
Step 1 Position the adapter to the plenum base and secure using a maximum torque of 11.5 in.-lb (1.3 N-m). See
figure below.
Figure 2: Adapter to Plenum
Plenum2Plenum adapter deflector1
-Securing the Plenum to the base3
Step 2 Position the air deflector inside the plenum and secure using a maximum torque of 11.5 in.-lb (1.3 N-m). See
figure below.
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Installing Plenum Assembly and Chassis in the Rack
Figure 3: Deflector in Plenum
Installing the Cisco NCS 4216
Plenum2Air deflector1
Step 3 Secure the plenum deflector with a recommended torque of 11.5 in.-lb (1.3 N-m). See figure below.
Figure 4: Plenum Deflector
Securing screws onto plenum2Secure deflector to plenum base1
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Installing the Cisco NCS 4216
Installing Plenum Assembly and Chassis in the Rack
Step 4 Position the air baffle and the side plate to the plenum. Secure the air baffle and the side plate using a maximum
torque of 11.5 in.-lb (1.3 N-m). See figure below.
Figure 5: Assembling Air Baffle to the Plenum
Side plate2Air baffle1
Plenum deflector4Plenum base3
Step 5 Secure the air baffle using a maximum torque of 11.5 in.-lb (1.3 N-m). See figure below.
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Installing Plenum Assembly and Chassis in the Rack
Figure 6: Securing the Air Baffle Tray
Installing the Cisco NCS 4216
-Securing air baffle to air plenum1
Step 6 Repeat Step-3 to Step-5 to complete the plenum assembly on the other side of the plenum base. Step 7 Position the front cover hinge assembly on the plenum deflector. Secure the front cover using a recommended
torque of 11.5 in.-lb (1.3 N-m). See figure below.
Figure 7: Front Cover Hinge Assembly on the Plenum
-Front cover hinge assembly1
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Installing the Cisco NCS 4216
Installing Plenum Assembly and Chassis in the Rack
Step 8 Secure the cable brackets to the plenum deflector using a torque of 11.5 in.-lb (1.3 N-m). See figure below.
Figure 8: Cable Brackets to Plenum Deflector
Screws to secure brackets2Cable brackets1
Step 9 Position the plenum assembly to the rack and secure the cable brackets to the rack using a torque of 11.5 in.-lb
(1.3 N-m). See figure below.
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Installing Plenum Assembly and Chassis in the Rack
Figure 9: Plenum Assembly to Rack
Installing the Cisco NCS 4216
Plenum assembly2Rack1
-Securing the plenum to the brackets3
Step 10 Position cable guides on the router chassis.
Step 11 Guide the router chassis carefully into the plenum assembly. See figure below.
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Installing the Cisco NCS 4216
Figure 10: Chassis Assembly to Plenum in Rack
Installing Plenum Assembly and Chassis in the Rack
Cable guides on chassis2Plenum assembly1
-Securing screws to chassis onto rack3
Step 12 Position the door onto the router chassis and slide it into the rack. Secure the screws with a torque of 11.5
in.-lb (1.3 N-m). See figure below.
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Installing the Air Plenum (A907-F2B-AIR) in the Rack

Figure 11: Door Assembly to Rack
Installing the Cisco NCS 4216
-Securing door to the chassis onto rack3
Installing the Air Plenum (A907-F2B-AIR) in the Rack
This procedure installs the air plenum to orient the air flow in front-to- back direction in the NCS 4216 router.
Warning
Warning
Before performing any of the following procedures, ensure that power is removed from the DC circuit. Statement 1074
This equipment is intended to be grounded. Ensure that the host is connected to earth ground during normal use. Statement 39
Note
For nominal voltage of -60 VDC, the input voltage range is from -40 to -72 VDC.
Door2Chassis in plenum assembly1
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Installing the Cisco NCS 4216
Note
Use only the fastening hardware provided with the NCS 4216 to prevent loosening, deterioration, and electromechanical corrosion of the hardware and joined material.

Installing Air Plenum in NCS 4216 Shelf for ANSI 23-inch Configuration

Warning
When installing or replacing the unit, the ground connection must always be made first and disconnected last. Statement 1046
Warning
The Air Plenum is installed on a rack or a cabinet using thread-forming screws that remove any paint or non-conductive coatings inside the hole threads, and establish a metal-to-metal contact. Also, clean both surfaces outside the screw points that come in contact, so that they are free of paint and other nonconductive coating. Apply an appropriate antioxidant compound to the surfaces.
Installing Air Plenum in NCS 4216 Shelf for ANSI 23-inch Configuration
To install the Air Plenum in NCS 4216 Shelf for ANSI 23-inch configuration, follow the steps below:
Procedure
Step 1 Install the ANSI 23-inch adapter plates on the horizontal air plenums.
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Installing Air Plenum in NCS 4216 Shelf for ANSI 23-inch Configuration
Figure 12: Installing the Air Plenum in the Rack
Installing the Cisco NCS 4216
Step 2 Align the screws to fix the adapter plates to the shelf. Insert the screws and tighten them to a torque value of
11.5 in-lb (1.3 N-m).
Step 3 Place a horizontal air plenum as the base.
Step 4 Install the vertical air plenum to the left of the bottom horizontal plenum.
Step 5 Install the wing head screws from the internal side of the horizontal plenum and tighten the screws to a torque
value of 11.5 in-lb (1.3 N-m).
Step 6 Install the vertical air plenum to the right of the horizontal air plenum. Follow step 5.
Step 7 Install the horizontal air plenum above the vertical air plenums. Follow step 5.
Step 8 Install the pre-assembled air plenum for ANSI 23-inch configuration.
Step 9 Install the pre-assembled air plenums in the ANSI 23-inch rack or cabinet.
Step 10 Check the length between the top and bottom horizontal air plenums where the chassis will be installed. The
length must be not less than 10.5 inches (267 mm). If the length is less, adjust the position of the top horizontal plenum.
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Installing the Cisco NCS 4216
Step 11 Install the empty NCS 4216 chassis between the horizontal plenums.

Installing the Router Chassis in the Rack

The procedures in this section apply to both horizontal and vertical mounting of the router in a rack.
Figure 13: Installing the Router Chassis in the Rack
Installing the Router Chassis in the Rack
To install the router chassis in the equipment rack, perform these steps:
Procedure
Step 1 Position the chassis in the rack as follows:
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Installing the Cisco NCS 4216

Installing the Cisco NCS 4216 Door

• If the front of the chassis (front panel) is at the front of the rack, insert the rear of the chassis between the mounting posts.
• If the rear of the chassis is at the front of the rack, insert the front of the chassis between the mounting posts.
Step 2 Align the mounting holes in the bracket (and optional cable guide) with the mounting holes in the equipment
rack.
Caution
Do not use interface module and power supply ejector handles to lift the chassis; using the handles to lift the chassis can deform or damage the handles.
Step 3 Install the 8 or 12 (4 or 6 per side) rack mount screws through the holes in the bracket and into the threaded
holes in the equipment rack posts.
Step 4 Use a tape measure and level to verify that the chassis is installed straight and level.
Installing the Cisco NCS 4216 Door
This section describes how to install the NCS 4216 door.
Note
You cannot install the 19-inch Rack Door.
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Installing the Cisco NCS 4216
Figure 14: Installing the Cisco NCS 4216 Door
Installing the Cisco NCS 4216 Door
To install the door of NCS 4216 shelf, follow the steps below:
Procedure
Step 1 Align the left door bracket screw holes against the shelf screw holes.
Step 2 Insert the fasteners provided along with the packaging (three screws on the side and two screws on the bottom
of the door bracket) and tighten them to a torque value of 11.5 in-lb (1.3 N-m).
Step 3 Place a safety washer on the front bottom of the door bracket and fasten it with a fastener.
Step 4 Repeat steps 1 and 2 for the door bracket on the opposite side.
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Opening and Removing the Door of the NCS 4216 Shelf

Step 5 Pull the top hinge pin down on the door.
Installing the Cisco NCS 4216
Note
The bottom hinge pin is fixed.
Step 6 Align the door hinges with the bracket hinges.
Step 7 Slide the bottom hinge pin into the bracket hinge and move the top hinge pin in the upward direction.
Note
The ground strap cable is pre-installed on the door.
Step 8 Connect the other end of the ground strap cable to a grounding point on the door bracket using a fastener.
Opening and Removing the Door of the NCS 4216 Shelf
This procedure opens and removes the door of the NCS 4216 shelf.
Note
The NCS 4216 shelf has an ESD plug input and is shipped with an ESD wrist strap. The ESD plug input is located on the outside of the shelf on the right side. It is labeled “ESD” on the top and bottom. Always wear an ESD wrist strap and connect the strap to the ESD plug when working on the NCS shelf.
To open and remove the door of the NCS 4216 router, follow the steps below:
Procedure
Step 1 Turn the knob to unlock the door.
Step 2 Swing the door open.
Step 3 Remove the ground cable from the shelf by removing the screw.
Step 4 Pull the top hinge pin holding the door to the chassis, in the downward direction.
Step 5 Lift the door out of the bottom hinge pin to remove the door from its hinges.

Installing the Patch Panel on the Rack

This procedure installs the Patch Panel on the Rack.
Procedure
Step 1 Assemble the patch panels on the opposite side of the rack to make the cable routing process easy.
Step 2 Fix one patch panel with a minimum of two screws on each side.
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Installing the Cisco NCS 4216
Figure 15: Installing the Patch Panel on the Rack

Installing the Chassis Ground Connection

Installing the Chassis Ground Connection
Before you connect the power or turn on the power to the Cisco NCS 4216, you must provide an adequate chassis ground (earth) connection to your router.
This section describes how to ground the Cisco NCS 4216 chassis. The router provides two locations for attaching a 2-hole grounding lug according to the rack-mounting brackets you use to install the router.
Note
When installing the unit, assemble grounding lug using screw and serrated washer provided along with Kit NCS4216-DOOR.
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Installing the Chassis Ground Connection
Figure 16: Attaching a Grounding Lug to the Rear of the Router
Installing the Cisco NCS 4216
Caution
Danger
Grounding lug1
To ensure that the chassis ground connection that you provide is adequate, you need the following parts and tools:
• Ratcheting torque screwdriver with Phillips head that exerts up to 20 in.-lb (2.25 N-m) of pressure for attaching the ground wire to the router
• Crimping tool as specified by the ground lug manufacturer
• 6 or 8 AWG copper wire for the power cord
• 6 AWG or larger copper wire for the ground wire
• Wire-stripping tools appropriate to the wire you are using
Before making connections to the Cisco NCS 4216, ensure that you disconnect the power at the circuit breaker. Otherwise, severe injury to you or damage to the router may occur.
This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available. Statement 1024
18
Warning
Use copper conductors only. Statement 1025
Installing the Cisco NCS 4216
Installing the Cisco NCS 4216

Installing the Fan Tray

Warning
Step 1 If your ground wire is insulated, use a wire-stripping tool to strip the ground wire to 0.5 inch ± 0.02 inch (12.7
Step 2 Slide the open end of your 2-hole ground lug over the exposed area of the ground wire.
Step 3 Using a crimping tool (as specified by the ground lug manufacturer), crimp the ground lug to the ground wire
Step 4 Use a Phillips head screwdriver to attach the 2-hole ground lug and wire assembly to the router with the 2
Step 5 Connect the other end of the ground wire to a suitable grounding point at your site.
When installing the unit, the ground connection must always be made first and disconnected last. Statement 42
This unit is to be installed in a restrictive access location and must be permanently grounded to minimum 6 AWG copper ground wire.
Perform the following procedure to ground the Cisco NCS 4216 using a 2-hole lug and the corresponding mounting point. Most carriers require a minimum 6 AWG ground connection. Verify your carrier’s requirements for the ground connection.
Procedure
mm ±0.5 mm).
as shown in the figure below.
pan-head Phillips head screws. For a 23-inch EIA rack, attach the 2-hole ground lug to the rear of the router.
Installing the Fan Tray
The fan tray is a modular unit that provides cooling to the Cisco NCS 4216. Follow these steps to install the fan tray in the chassis:
Note
Do not introduce body parts or objects in the fan tray slot when installing or removing the fan tray module. Exposed circuitry is an energy hazard.
Procedure
Step 1 Orient the fan tray so that the captive screws are on the left side of the fan tray’s front panel. The following
figure shows how to orient the fan tray.
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Installing the Fan Tray
Installing the Cisco NCS 4216
Figure 17: Installing the Fan Tray
Step 2 Guide the fan tray into the chassis until it is fully seated.
Caution
The fans are exposed on the left side of the fan tray. Keep your fingers, clothing, and jewelry away from the fans. Always handle the fan tray by the handle.
Note
When installing the cabling to the RSPs, we recommend that you leave a service loop of extra cabling sufficient to allow for fan tray removal.
Step 3 Secure the fan tray to the chassis using the attached captive installation screws. The recommended maximum
torque is 5.5 in.-lb (.62 N-m).
This completes the procedure for installing or replacing the fan tray in a Cisco NCS 4216.
For information about connecting cables to the fan tray alarm port, see the Connecting the Fan Tray Alarm
Port section. For a summary of the LEDs on the fan tray, see the LED Summary section. For more information
about air flow guidelines, see Air Flow Guidelines section.
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Installing the Cisco NCS 4216

Removing and Replacing the Dust Filter

The chassis is shipped with a blank fan filter cover. To install the dust filter:
Procedure
Step 1 Remove the blank fan filter cover (A907-FAN-F=) by unscrewing the captive installation screws at the top
and bottom of the dust filter frame. See the figure below.
Figure 18: Blank Fan Filter
Removing and Replacing the Dust Filter
Dummy fan filter2Captive screw1
Step 2 Slide the new dust filter (A907-FAN-F) onto the fan tray.
Step 3 Secure the filter with the top and bottom captive screws, in the chassis.
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Removing the Dust Filter

Installing the Cisco NCS 4216
Figure 19: Fan Filter
Removing the Dust Filter
Remove the dust filter for a replacement.
Note
22
• The dust filter is a single-use component.
• Use the dust filter (A907-FAN-F) within 6 months of buying as the shelf or storage life is less than 6 months. The ideal storage condition for a filter is a cool, dry, and dark environment. Surroundings that adversely affect the dust filter are high heat, humidity at high temperatures, and ultraviolet light.
Installing the Cisco NCS 4216
Fan filter2Captive screw1
Installing the Cisco NCS 4216

Dust Filter Maintenance

A periodic health check of the filter, every 3 months based on the level of dust in the environment helps in avoiding over clogging of the filters and provide better life. The product's filter may be used as a single use or reused depending upon the local deployment needs. If reuse of the filter is prohibited, it may be replaced every six months with PID (A907-FAN-F=) or equivalent.

Removing and Replacing the Fan Tray

The fan tray supports online insertion and removal (OIR). There is no need to power down the Cisco NCS 4216 to remove or replace the fan tray. However, the router will shut down if the fan tray is removed from the chassis for more than 90 seconds at 25º C due to thermal overload condition. Once the thermal overload condition is absent, the system attempts to power up automatically, if the Fan tray is re-inserted and the system temperature is within limits. Approximately at 25º C the system powers back in 2 minutes.
Note
If a fan tray is removed and not replaced within the stipulated time the system will automatically power-off. If the system is powered with PSUs other than 900W DC or 1200W AC and if the system is powered off, then the system should be completely powered off for 30 seconds with all the PSU in the system simultaneously, and then turned on for the system to power on.
Dust Filter Maintenance
Note
Do not introduce body parts or objects in the fan tray slot when installing or removing the fan tray module. Exposed circuitry is an energy hazard.
Caution
The router can stay active for up to 60 seconds if the temperature is below the ambient limit. However, in the event of an overtemperature alarm, the router can shut down in less than 60 seconds. In the event of a critical temperature alarm, the router shuts down immediately.
Caution
To avoid erroneous failure messages, allow at least 2 minutes for the system to reinitialize after the fan tray has been removed or replaced.
Follow these steps to remove and replace the fan tray on the Cisco NCS 4216:
Procedure
Step 1 Using a No. 2 Phillips screwdriver or your fingers, loosen the captive installation screw that secures the fan
tray to the chassis. The following figure shows the front of the fan tray, including the captive installation screws.
Installing the Cisco NCS 4216
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Removing and Replacing the Fan Tray
Figure 20: Detaching the Fan Tray
Installing the Cisco NCS 4216
Captive screw2Fan tray handle1
Step 2 Grasp the fan tray handle with one hand and the outside of the chassis with the other hand. The figure above
shows the front of the fan tray, including the handle.
Caution
The fans are exposed on the left side of the fan tray. Keep your fingers, clothing, and jewelry away from the fans. Always handle the fan tray by the handle.
Step 3 Pull the fan tray toward you no more than 1 inch to disengage it from the power receptacle on the midplane,
as shown in the following figure.
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Installing the Cisco NCS 4216
Figure 21: Fan Tray Removal
Removing and Replacing the Fan Tray
Warning
When removing the fan tray, keep your hands and fingers away from the spinning fan blades. Let the fan blades completely stop before you remove the fan tray. Statement 258
Note
As the fan tray slides out of the chassis, support the bottom of the fan tray with one hand and keep your other hand on the fan tray handle.
This completes the steps for removing the fan tray from the chassis.
Note
The chassis must not be allowed to operate without functioning fans for more than 60 seconds.
To install the new fan tray, follow the steps in the Installing the Fan Tray section.
The following table shows the fan OIR timelines.
Table 1: Fan OIR Timelines
OIR TimeTemperature º C at 1800 mSerial Number
60 seconds-40º C to 30º C1
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RSP Installation

RSP Installation
Follow the steps in the sections below on handling an RSP module in the Cisco NCS 4216:

Installing an RSP Module

To install an RSP module in the router chassis, perform the following steps:
Procedure
Installing the Cisco NCS 4216
OIR TimeTemperature º C at 1800 mSerial Number
30 seconds31º C to 40º C2
Step 1 Choose a slot for the module. Make sure that there is enough clearance to accommodate any equipment that
will be connected to the ports on the module. If a blank module filler plate is installed in the slot in which you plan to install the module, remove the plate by removing its 2 Phillips pan-head screws.
Step 2 Fully open both the ejector levers on the new module, as shown in the figure below.
Caution
Step 3 Position the module in the slot. Make sure that you align the sides of the module with the guides on each side
of the slot, as shown in the figure below.
To prevent ESD damage, handle modules by carrier edges only.
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Installing the Cisco NCS 4216
Figure 22: Cisco NCS 4216 RSP Installation
Installing an RSP Module
Step 4 Carefully slide the module into the slot until the EMI gasket on the module makes contact with the module
in the adjacent slot and both the ejector levers have closed to approximately 45 degrees with respect to the module faceplate.
Caution
If the top slot already has an RSP module installed, and you install a second RSP module in the slot below it, be careful not to damage the EMI gasket of the bottom RSP module against the ejector levers of the top RSP during insertion.
Step 5 While pressing down, simultaneously close both the ejector levers to fully seat the module in the backplane
connector. The ejector levers are fully closed when they are flush with the module faceplate.
Step 6 Tighten the two captive installation screws on the module. The recommended maximum torque is 5.5 in.-lb
(.62 N-m).
Note
Make sure that the ejector levers are fully closed before tightening the captive installation screws.
Step 7 Verify that the captive installation screws are tightened on all of the modules installed in the chassis. This
step ensures that the EMI gaskets on all the modules are fully compressed in order to maximize the opening space for the new or replacement module.
Note
If the captive installation screws are loose, the EMI gaskets on the installed modules will push adjacent modules toward the open slot, which reduces the size of the opening and makes it difficult to install the new module.
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Removing an RSP Module

Installing the Cisco NCS 4216
Caution
Blank module filler plates (Cisco part number A90X-RSPA-BLANK-W) should be installed in any empty chassis slots to keep dust out of the chassis and to maintain consistent airflow through the chassis.
Note
When installing the cabling to an RSP, we recommend that you leave a service loop of extra cabling sufficient to allow for fan tray removal.
Removing an RSP Module
Before you remove an RSP from the router, you should save the current configuration on a TFTP server or an external USB flash drive, using the copy running-config {ftp | tftp | bootflash:} command. This saves you time when bringing the module back online.
If the module is running Cisco IOS software, save the current running configuration by entering the copy running-config startup-config command.
Warning
Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing. Statement 1034
Warning
Invisible laser radiation may be emitted from disconnected fibers or connectors. Do not stare into beams or view directly with optical instruments. Statement 1051
To remove an RSP module, perform the following steps:
Procedure
Step 1 Disconnect any cables attached to the ports on the module.
Step 2 Verify that the captive installation screws on all the modules in the chassis are tight. This step ensures that
the space created by the removed module is maintained.
Note
If the captive installation screws are loose, the EMI gaskets on the installed modules will push the modules toward the open slot, which in turn reduces the size of the opening and makes it difficult to remove the module.
Step 3 Loosen the two captive installation screws on the module you plan to remove from the chassis.
Step 4 Place your thumbs on the ejector levers (see Cisco NCS 4216 RSP Installation figure ) and simultaneously
rotate the ejector levers outward to unseat the module from the backplane connector.
Step 5 Grasp the front edge of the module and slide the module straight out of the slot. If the chassis has horizontal
slots, place your hand under the module to support its weight as you slide it out from the slot. Do not touch the module circuitry.
Caution
To prevent ESD damage, handle modules by the carrier edges only.
Step 6 Place the module on an antistatic mat or antistatic foam, or immediately reinstall the module in another slot.
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