Cisco Systems ALTMT0556 User Manual

DEC. 2011—EFT REVIEW DRAFT—CISCO CONFIDENTIAL

Cisco 1240 Connected Grid Router Hardware Installation Guide

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DEC. 2011—EFT REVIEW DRAFT—CISCO CONFIDENTIAL

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DEC. 2011—EFT REVIEW DRAFT—CISCO CONFIDENTIAL

CONTENTS

Contents

CHAPTER

1 Unpacking the Router 1-1

Unpacking the Router 1-1

Router Package Contents 1-2

2 Router Hardware Description 2-1

Router Overview 2-1

Router Applications Overview 2-1 Router Hardware Overview 2-2 Compliance 2-2 Exterior Hardware Features 2-4 Interior Hardware Features 2-11

Hardware Feature Descriptions 2-12

Router Exterior Features 2-12

Chassis Enclosure 2-13 Chassis Cable Ports 2-13 Console Port 2-15 SD Flash Memory Module 2-16 100BASE-T Fast Ethernet Connector 2-17 Protective Vent 2-17 AC Power Supply 2-17

Router Interior Features 2-18

Alarm Port 2-18 Connected Grid Module Slots 2-19 Reset Buttons 2-21 Ethernet Ports 2-21 Serial Ports 2-23 Small Form-Factor Pluggable (SFP) Ports 2-24 Combo Ports 2-26 IRIG-B Timing Port 2-26 USB Ports 2-27 Memory 2-29 DC Power for External Devices 2-29 GPS Module 2-29 Short-Range Access Point 2-32 Real-Time Clock (RTC) 2-32 Temperature Sensor 2-33

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CHAPTER

3 Installation Safety and Site Preparation 3-1

Safety Recommendations 3-1

Safety with Electricity 3-1

Preventing Electrostatic Discharge Damage 3-2

Safety Warnings 3-2

Site Requirements 3-3

Poletop Installation Requirements 3-4 Environmental Requirements 3-4 FCC Safety Compliance Statement 3-4

Power Guidelines and Requirements 3-4

Preparing for Network Connections 3-5

Ethernet Connections 3-5 Serial Connections 3-5 Exterior 100BASE-T Fast Ethernet Port 3-6

Required Tools and Equipment for Installation and Maintenance 3-7

4 Opening the Router Chassis 4-1

CHAPTER

Opening the Router Door 4-1

Preparing to Open the Door 4-1

Tools You Supply 4-1

Safety Information 4-2 Captive Screws 4-2 Order of Loosening and Tightening Door Screws 4-2 Opening the Door 4-3 Closing the Door 4-4

Door Features 4-5

Door Sensor 4-5 Support for Exterior Door Lock 4-6

5 Mounting the Router 5-1

Overview of the Pole Mount Kits 5-1

General Safety Information for Mounting 5-2

Contents of the Mounting Kits 5-2

Pole Mount Kit 5-2 Mounting Bracket Kit 5-3 Band Strap Kit 5-4 Strap Tool Kit 5-5

Materials and Tools You Supply 5-6

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Mounting Instructions 5-6

Router Orientation 5-6 Install the Mounting Plate on a Pole 5-6

Install the Mounting Plate—Poles Up to 5 Inches in Diameter 5-7 Install the Mounting Plate—Poles Larger than 5 Inches in Diameter 5-9 Install the Mounting Plate—Through-Pole Mounting (Optional) 5-11

Attach the Mounting Bracket 5-12

Assemble Bracket Hardware 5-12

Install the Router on the Mounting Bracket 5-15

SD Card Slot Access for Bracket-Mounted Routers 5-17

Grounding Instructions 5-18

Grounding Hardware 5-19 Materials You Supply 5-19

Ground the Router 5-19

Contents

CHAPTER

6 Installing the Router 6-1

Before Installing 6-1

Prepare the Installation Site 6-1 Read the Safety Information 6-1 Preventing Electrostatic Discharge Damage 6-1 Cabling Guidelines 6-2

Related Information 6-2

Basic Hardware Installation 6-2

Connect to the Ethernet Backhaul Network 6-3 Connecting to AC Power 6-4

AC Power Cable 6-5 Connect to AC Power 6-5

Power and Reset Buttons 6-7

Accessing the Buttons 6-7 Related Information 6-7

Verify the Router Basic Installation 6-8

Check the System (SYS) LED 6-8 Use the show interface Command 6-9

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Additional Router Connections 6-10

External Connections and Chassis Cable Ports 6-10 Using Cable Glands 6-11

Ordering Cisco Cable Glands 6-11 Tools You Supply 6-12 Cable Glands Description 6-12

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Cable Requirements 6-13

Cable Glands Installation Steps 6-13 Connecting the Console Port 6-15

About 6-15

Connecting 6-15

Related Information 6-16 Connecting the Serial Port 6-16

About 6-16

Connecting 6-17

Related Information 6-17 Connecting the USB Ports 6-17

About 6-17

Connecting 6-17

Related Information 6-18 Connecting the SFP Ports 6-18

About 6-18

Materials and Tools You Supply 6-19

Connecting 6-19

Related Information 6-20 Connecting the Ethernet Ports 6-20

About 6-20

Connecting 6-20

Related Information 6-21 Connecting the Alarm Port 6-22

About 6-22

Connecting 6-22

Related Information 6-22 Connecting the IRIG-B Port 6-23

About 6-23

Connecting 6-23

Related Information 6-23

CHAPTER

Installing Modules and Antennas 6-24

7 About Router Connected Grid Modules 7-1

Module Installation and Configuration Information 7-1

8 About Router Antennas 8-1

Installing or Replacing Antennas 8-1

Lightning Arrestor 8-1

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Cisco Connected Grid Modules 8-2

Antennas Overview 8-2

GPS Antenna 8-2 WiFi Antenna 8-3 Connected Grid Module Antennas 8-4

Antenna Ports 8-5

Unused Antenna Ports 8-5 Antenna Port Numbering 8-5

Antenna Installation Location 8-6

Safety Information 8-7

Antenna Technical Specifications 8-7

GPS Antenna Specifications 8-8 WiFi Antenna Specifications 8-9

Contents

CHAPTER

9 Using the SD Flash Memory Module 9-1

SD Card Overview 9-1

Supported SD Cards 9-2 Accessing the SD Card 9-2

Inserting the SD Card 9-3

Online Insertion and Removal (OIR) 9-3 Safety Warnings 9-4 Preventing Electrostatic Discharge Damage 9-4 Tools You Supply 9-4 Removing and Inserting the SD Card 9-4

SD Card Status 9-6

SD Card LED 9-6

Related Commands 9-7

10 Installing Battery Backup Units 10-1

Battery Backup Unit (BBU) Description 10-1

Enabling the BBU 10-2

Battery Backup Mode 10-3 Charging the BBU 10-3 BBU Capacity 10-4

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Preparing to Install the BBU 10-4

Tools You Supply 10-4 Safety Information for Installation 10-4

Safety Warnings 10-4

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Preventing Electrostatic Discharge Damage 10-4

BBU Components 10-5

Battery-to-Battery Connectors 10-5 Captive Screws 10-5 Battery-to-Router Connector 10-8 Locating Pin and Notch 10-9 Router Door BBU Connectors 10-10 BBU Cable Harness 10-10

Installing a BBU in the Router 10-11

Battery Backup Unit LED 10-15

Related Commands 10-16

backup-battery reset 10-16 backup-battery inhibit discharge 10-16 poweroff module number backup-battery 10-17

BBU Technical Specifications 10-17

Router Power Path Selection 10-17 Discharge Conditions 10-18 Charge Conditions 10-19 Operating and Storage Temperatures 10-19 Battery Life 10-19 Battery Standards 10-20

CHAPTER

11 Installing Non-Cisco Modules 11-1

Non-Cisco Module Support 11-1

Non-Cisco Module Requirements 11-1 Online Installation and Removal 11-2 Certification 11-2 Power 11-2

Before Installing 11-2

Prepare the Installation Site 11-2 Read the Safety Information 11-2 Preventing Electrostatic Discharge Damage 11-2 Cabling Guidelines 11-3

Install a Non-Cisco Module 11-3

Tools and Materials You Supply 11-3 Open and Close the Router Door 11-3 Connect the Module to the Chassis 11-4

Installation Options 11-4

Cabling Instructions 11-6

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External Cabling 11-7

Internal Cabling 11-7 Connect to the Network 11-8 Connect to Power 11-9

Related Information 11-9

Contents

CHAPTER

APPENDIX

12 Router LED Locations and States 12-1

LED Locations and State Descriptions 12-2

System Status (SYS) LED 12-2 Alarm and Network Connection LEDs 12-3

ALARM LEDs 12-3

Fast Ethernet LEDs 12-4

Combo Port LEDs 12-4

System LEDs 12-5

WiFi and GPS LEDs 12-5 Battery Backup Unit LED 12-6 SD Card (SD0) LED 12-7

Related Commands 12-8

show led 12-8 show interface 12-8

A Connector and Cable Specifications A-1

Connector Specifications A-1

GPS Serial Port A-1 Alarm Ports A-2 Console Port A-2

Copper Interface—Combination Port (SFP and GE Ethernet) A-2

SFP Interface—Combination Port (SFP and GE Ethernet) A-3 Serial Port A-4 AC Power Supply Connector A-4 AC Power Supply Output Connector A-5 Battery Backup Unit Cable Connector A-5 Non-Cisco Module Power Connector A-6 Connected Grid Module Slots A-6

APPENDIX

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Cable and Adapter Specifications A-8

SFP Cable A-8

B Starting a Router Terminal Session B-1

Before You Begin B-1

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About the Console Port B-1

Console Port Settings B-1 Using the Ctrl-C Command B-2

Connecting to the Console Port with Microsoft Windows B-2

Connecting to the Console Port with Mac OS X B-2

Connecting to the Console Port with Linux B-3

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Unpacking the Router

This chapter includes instructions about how to unpack the Cisco 1240 Connected Grid Router and describes the items that ship with the router. This chapter includes the following sections:

• Unpacking the Router, page 1-1

• Router Package Contents, page 1-2

Unpacking the Router

Tip When you unpack the router, do not remove the foam blocks attached to antennas and antenna

connectors. The foam protects the antennas and connectors during installation.

Follow these steps to unpack the router:

CHAPTER

Step 1 Open the shipping container and carefully remove the contents. Step 2 Return all packing material to the shipping container, and save it. Step 3 Ensure that all items listed in the section Router Package Contents, page 1-2 are included in the

shipment. If any item is damaged or missing, notify your authorized Cisco sales representative.

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Router Package Contents

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Router Package Contents

Your router kit contains the items listed in Table 1-1.

Table 1-1 Router Package Contents

Qty. Item Description

1 Cisco Connected Grid 1240 Router Router chassis 1 SD Flash memory module 1GB, 2GB, or 3GB 1 AC Power Kit Each kit includes:

1 Console cable RJ-45-to-DB-9 1 Mounting kit • Pole mount bracket

Chapter 1 Unpacking the Router

• AC power supply (integrated in router)

• AC power cord, 15 ft.

• Pole mount clamps (2)

• Stainless steel bands (2)

• Electrical join compound

• All required hardware

For details, see the chapter Mounting the Router. 1 Grounding kit Grounding lug, screw, 6-gauge wire 1-4 Connected Grid Modules Depends on configuration ordered 1-7 Connected Grid Antennas Depends on configuration ordered 2 Battery backup units (BBU) Up to 12 hours, based on configuration order.

For details, see the chapter Installing Battery Backup

Units.

1-2

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CHAPTER

Router Hardware Description

This chapter describes the major hardware features of the Cisco 1240 Connected Grid Router, including the chassis and the internal and external connectors and ports. This chapter contains the following sections:

• Router Overview, page 2-1

–

Exterior Hardware Features, page 2-4

–

Interior Hardware Features, page 2-11

• Hardware Features Detailed Description, page 2-12

Note This chapter is intended to provided information about the router connector and ports. For instruction on

installing the router, including connecting all network and other ports, see the chapter

Router.

Installing the

Router Overview

Router Applications Overview

The Cisco 1240 Connected Grid Router is designed for use in Field Area Networks (FANs) in North American power distribution grids, and in regions with similar distribution grid architectures. A FAN can also be referred to as a Neighborhood Area Network (NAN). The Smart Grid FAN is a distribution system in which power generation and transmission are linked to the power consumers.

The router provides an end-to-end communication network that enables increased power grid efficiency and reliability, reduced energy consumption, and reduced greenhouse gas emissions. The router also enables distributed intelligence for converged smart grid applications, including:

• Advanced Metering Infrastructure (AMI)

• Demand Response (DR)

• Distribution Automation (DA)

• Integration of Distributed Energy Resources (DER), also known as Renewable Energy Sources

(RES) and Distributed Generation (DG)

• Power asset management

• Workforce automation

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Router Overview

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The router provides reliable and secure real-time communication between the FAN network systems and the millions of devices that exist on the FAN, including as meters, sensors, protection relays, Intelligent Electronic Devices (IEDs), plug-in electric vehicle (PEV) charging stations, and distributed solar farms. Network data is forwarded and processed over secure communication links between devices within the distribution grid for local decision processing. Additionally, this data is sent to Supervisory Control and Data Acquisition (SCADA) and other management systems.

Hardware Compliance

For a complete list of regulatory and compliance standards supported by the Cisco CGR 1240 Router, see the Regulatory Compliance and Safety Information for the Cisco Cisco.com.

Router Hardware Overview

The Cisco 1240 Connected Grid Router is a modular, ruggedized router that features:

• Four module slots that support ruggedized Connected Grid wireless modules

Chapter 2 Router Hardware Description

1000 Series Routers document on

• Support for fiber Gigabit Ethernet and copper Fast Ethernet connections

• Integrated serial ports

• Automated battery backup power

2-2

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Chapter 2 Router Hardware Description

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Figure 2-1 Cisco 1240 Connected Grid Router with Integrated Antennas Installed

Router Overview

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Router Overview

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Exterior Hardware Features

This section illustrates the router exterior hardware features and includes a brief description of each feature. Detailed descriptions of each feature are in the

page 2-12 section later in this chapter, or in other chapters in this document.

Figure 2-2 Router Front Exterior

Chapter 2 Router Hardware Description

Hardware Features Detailed Description,

Table 2-1 Router Front Exterior Features

1 M8 captive screws (8) Loosen these screws to access the router interior. For information about opening

2 Module mounting bosses (6) Mount a supported non-Cisco module (optional) to the front exterior of the router

3 Module cable ports (2) Thread cables through these ports, to ports and connectors inside the router, when

Description Detailed Information

the chassis, see the chapter

using these mounting bosses. For more information on connecting a module to the router exterior, see the chapter

installing a module on the router exterior. For more information on connecting a module to the router exterior, see the chapter

Opening the Router Chassis.

Installing Non-Cisco Modules.

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Figure 2-3 Router Front with Mounting Bracket and Lock

Router Overview

Table 2-2 Router Bracket and Lock Features

Description Detailed Information

1 Mounting bracket Use the mounting bracket with the Cisco pole mount kit to install the router on a pole.

For information about router mounting options and procedures, see the chapter Mounting the

Router.

2 Door lock block Use the lock block to install a lock that you supply on the router door, preventing unauthorized

physical access to the router interior. For information about physical security features for the router chassis, see the chapter Opening

the Router Chassis.

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Router Overview

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Figure 2-4 Router Right Side Exterior

Table 2-3 Router Right Side Exterior Features

1 Console port access Remove the plug shown here to access the console port. This port is described in the

2 Mounting bracket connectors (4) Mount supported brackets to the router using these connectors. For information

Description Detailed Information

section connecting to this port, see the chapter chapter Installing the Router.

about router mounting options and procedures, see the chapter

Console Port, page 2-15, later in this chapter. For detailed information about

Mounting the Router.

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Figure 2-5 Router Left Side Exterior

Router Overview

Table 2-4 Router Left Side Exterior Features

Description Detailed Information

1 Mounting bracket connectors (4) Mount supported brackets to the router using these connectors. For information

about router mounting options and procedures, see the chapter

Mounting the Router.

2 SD flash memory module port Remove the plug shown here for access to the router SD module, which is described

in the

SD Flash Memory Module, page 2-16, later in this chapter. For detailed

information about using an SD flash memory module with the router, see the chapter

Using the SD Flash Memory Module.

Note When a mounting bracket is installed on the router, the bracket blocks

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access to the SD card port. In order to access the port after the bracket is installed, you must remove the router from the pole, and rotate the bracket away from the port. For detailed instructions,

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Figure 2-6 Router Top Exterior

Table 2-5 Router Top Exterior Features

Description Detailed Information

1 Antenna connectors (4) Install supported integrated or external antennas in these ports. For detailed

information about the router antennas, including how to find installation instructions, see the chapter

About Router Antennas.

2 GPS antenna The GPS antenna connects the router GPS, which is described in GPS Module,

page 2-29, to the GPS source. For more information about GPS antenna, including

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specifications and frequencies supported, see the chapter About Router Antennas.

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Figure 2-7 Router Base Exterior

Router Overview

Table 2-6 Router Base Exterior Features

Description Detailed Information

1 Antenna connectors (4) Install supported integrated or external antennas in these ports. For detailed information about

the router antennas and information about installation instructions, see the chapter

Router Antennas.

2 Cable ports (7) Use a cable glands to thread network cables through these ports when installing the router.

Unused ports are sealed with standard, environmental-proof plugs. For detailed descriptions

3 Port plugs (up to 7) Use port plugs to seal unused cable ports and protect the router interior from environmental

4 AC power connector Connect the router AC power connector to a power source to power on the router. For detailed

5 100BASE-T Fast

Ethernet (FE) port

of supported cable glands and plugs, see

elements. For a detailed description of supported plugs, see

information about the connecting the router to the AC power supply, see

page 2-17.

Use this connector to connect the router to a 100BASE-T Ethernet network without requiring access to the router interior. This port is connected to one of the router internal FE ports. For detailed information on connecting the router to an Ethernet network, see to

Router.

Chassis Cable Ports, page 2-13.

AC Power Supply,

About

Installing the

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Table 2-6 Router Base Exterior Features

6 System (SYS) LED View the System LED to determine the overall operating and power status of the router. For

detailed information about all the route LEDs, see the chapter

States.

7 Protective vent The chassis vent relieves pressure buildup inside the router chassis. For a description of the

vent, see

Protective Vent, page 2-17.

Router LED Locations and

2-10

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Interior Hardware Features

This section illustrates the router front panel hardware features and includes a brief description of each feature. Detailed descriptions of each feature are in later in this chapter, or in other chapters in this document.

Figure 2-8 Interior Front Panel Hardware Features

Router Overview

Hardware Features Detailed Description, page 2-12,

Note In Table 2-7, items indicated with a footnote 1 are currently not supported, and will be supported in a

future software release.

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Table 2-7 Interior (Front Panel) Features

Label Description

1 ALARM

2 SLOT 3, SLOT4,

SLOT 5, SLOT 6

3 ETH 2/3, ETH 2/4,

ETH 2/5, ETH 2/6

4 CONFIG Reset Press the CONFIG reset button to reset the router to the default software

5 IRIG_B

6 ETH 2/1, ETH 2/2 Make 100/1000 Mbps Ethernet network connections using these two Gigabit Ethernet

7 SER 1/1, SER 1/2

8 ETH 2/1, ETH 2/2 Install supported small-form-factor pluggable (SFP) modules in these two SFP ports.

9 – The LEDs indicate alarm port status and connection status for Ethernet, WiFi, and

10 – The door alarm switch triggers the router to generate a syslog event and send an

11 PWR Reset Press the PWR Rest button to cycle the router power without powering off the router.

13 – Use the external Fast Ethernet connector to connect the router to an Ethernet network

1. Currently not supported. This hardware feature will be supported in a future software release.

Connect this alarm port to an alarm system to monitor system errors and events. For more information, see

Alarm Port, page 2-18.

Install Cisco Connected Grid modules in these four Connected Grid module slots. For more information, see

Connected Grid Module Slots, page 2-19.

Make 10/100 Mbps Ethernet network connections using these four Fast Ethernet ports. For more information, see

configuration. For more information, see

Connect the IRIG-B timing port (time source: router GPS Module) to any device that

Fast Ethernet Ports, page 2-22.

Reset Buttons, page 2-21.

requires precise time. For more information, see IRIG-B Timing Port, page 2-26.

ports. For more information, see

Connect the router to DTE or DCE devices using these two serial ports. For more information on these ports and supported devices, see

For more information and supported SFPs, see

Gigabit Ethernet Ports, page 2-22.

Serial Ports, page 2-23.

Small Form-Factor Pluggable (SFP)

Ports, page 2-24.

GPS connections. The LED label is located in the center of the chassis (see

Figure 2-8). For more information, see the chapter Router LED Locations and States.

SNMP alarm when the door is opened. For more information on physical security features of the router chassis, see the chapter

The router cannot be powered off with this button. For more information, see

Opening the Router Chassis.

Reset

Buttons, page 2-21.

Connect these USB ports to supported, external USB devices. For more information, see

USB Ports, page 2-27.

without requiring access to the router interior. This port is connected to one of the router internal FE ports. For more information, see the chapter

Installing the Router.

Hardware Features Detailed Description

This section provides detailed information about all of the router hardware features, including descriptions, illustrations, specifications, and links to related information. This section is divided into two topics:

• Router Exterior Hardware Features, page 2-13

• Router Hardware Interior Features, page 2-18

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Router Exterior Hardware Features

This section includes detailed information about the exterior hardware features illustrated in the Exterior

Hardware Features section, and contains the following topics:

• Chassis Enclosure, page 2-13

• Chassis Cable Ports, page 2-13

• Console Port, page 2-15

• SD Flash Memory Module, page 2-16

• 100BASE-T Fast Ethernet Connector, page 2-17

• Protective Vent, page 2-17

• AC Power Supply, page 2-17

Chassis Enclosure

The Cisco CGR 1240 Router industrial enclosure (see Figure 2-1) meets Type 4X and IP67 standards and is designed for deployment in extreme weather. The enclosure can be painted to comply with aesthetic requirements.

Hardware Features Detailed Description

Specifications

Specification Description

Dimensons 12 x 8 x 7.5 inches (30.5 x 20.3 x 19 cm) Environmental Type 4x compliant

Additional Information

For router regulatory compliance information, see the Regulatory Compliance and Safety Information for the Cisco

Chassis Cable Ports

The router chassis has the following cable ports for router network and power cables:

• Door—Two cable ports on the front door, shown in Figure 2-2, provide support for third party radio

• Base—Seven cable ports on the router base, shown in Figure 2-7, provide support for router

IP67 compliant

1000 Series Routers on Cisco.com, at: URL-TBD

cabling. The router supports installation of a compatible radio, as described in Installing Non-Cisco

Modules.

network cabling, as described in Installing the Router.

Cable Glands

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A cable gland (also known as a cable connector) is required to install cables in the chassis cable ports. Use a compatible cable gland to attach and secure the end of a cable to the router. The cable gland provides cable strain relief and seals the cable entry into the router chassis to prevent damage to the router interior.

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Figure 2-9 Cable Gland

Table 2-8 Supported Cisco Cable Glands

Cisco Product ID Description

CGR-IP67GLAND Contains 1 gland

Specifications

Specification Description

Size PG 13

Environmental Liquid Tight Type 4x & IP67

Chapter 2 Router Hardware Description

Cable diameters: 0.20-0.35 inches (5.08-8.89 mm)

Seal guaranteed up to 150 psig (10 bar)

Cable Port Seals

Caution The router should not be installed unless all unused chassis cable ports are sealed. Leaving chassis ports

Flame protected

Unused router ports are sealed with a liquid-tight cover (PG13) to protect the router interior from environmental elements.

unsealed can damage the router.

Figure 2-10 Cable Port Seal

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Console Port

The router features a single, asynchronous console port (see Figure 2-4 and Figure 2-11) for connecting a console or PC directly to the router. To configure the router locally, using the command-line interface (CLI), you must establish a connection to the router with a terminal session.

Caution This port does not support cable glands and therefore the router interior is exposed to environmental

elements while the port is in use. This port should be exposed only during active terminal sessions with the router and should never be left unattended when exposed.

Note The router also supports wireless console connections with an internal Short-Range Access Point.

Console Port Default Settings

The console port does not support hardware flow control. The default settings for the port are: 9600

baud, 8 data bits, no parity, and 1 stop bit.

Connecting to the Console Port

Detailed information about connecting and using the console port is in the chapter Installing the Router.

Hardware Features Detailed Description

Specifications

Figure 2-11 Console Port Detail

Specification Description

Connector type RJ-45 Transceiver RS-232 Cable type EIA RJ-45 Pinout See Connector and Cable Specifications

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