CIRRUS LOGIC SA57 Service Manual

SA57
P r o d u c t I n n o v a t i o n F r o m
Switching Amplifier
SA57
P r o d u c t I n n o v a t i o n F r o m
SA57 Switching Amplifier
V s 1
P G N D 1
Gate
Control
PWM
Signals
O u t 1
O u t 2
P G N D 2
T E M P
GND
V s 2
VS+
I
LIM
/D IS1
S C
D IS 2
S G N D
P has e 1
P has e 2
Control
Logic
V
DD
I1' I2'
I1'
I2'
Fault
Logic
I1 I2
1t 1b
2t
2b
V
DD
V
DD
FEATURES
♦ Low cost intelligent switching amplier ♦ Directly connects to most embedded Micro
controllers and Digital Signal Controllers
♦ Integrated gate driver logic with dead-time
generation and shoot-through prevention
♦ Wide power supply range (8.5V to 60V) ♦ Over 15A peak output current per phase ♦ 5A continuous output current per phase 8A continuous for A-Grade (SA57A) ♦ Independent current sensing for each output ♦ User programmable cycle-by-cycle current
limit protection
♦ Over-current and over-temperature warning
signals
APPLICATIONS
♦ Bidirectional DC brush motors ♦ 2 unidirectional DC brush motors ♦ 2 independent solenoid actuators ♦ Stepper motors
DESCRIPTION
The SA57 is a fully integrated switching amplier de-
-
signed primarily to drive DC brush motors. Two inde­pendent half bridges provide over 15 amperes peak output current under microcontroller or DSC control. Thermal and short circuit monitoring is provided, which generates fault signals for the microcontroller to take appropriate action. A block diagram is provided in Fig­ure 1.
Additionally, cycle-by-cycle current limit offers user programmable hardware protection independent of the microcontroller. Output current is measured using an innovative low loss technique. The SA57 is built using a multi-technology process allowing CMOS logic con­trol and complementary DMOS output power devices on the same IC. Use of P-channel high side FETs en­ables 60V operation without bootstrap or charge pump circuitry.
The Power Quad surface mount package balances ex­cellent thermal performance with the advantages of a
low prole surface mount package.
FIGURE 1. BLOCK DIAGRAM
SA57U 1
http://www.cirrus.com
Copyright © Cirrus Logic, Inc. 2008
(All Rights Reserved)
OCT 2008

SA57
P r o d u c t I n n o v a t i o n F r o m
1. CHARACTERISTICS AND SPECIFICATIONS
NOTES:
1. (All Min/Max characteristics and specications are guaranteed over the Specied Operating Condi­tions. Typical performance characteristics and specications are derived from measurements taken
at typical supply voltages and TC = 25°C).
ABSOLUTE MAXIMUM RATINGS
Parameter Symbol Min Max Units
SUPPLY VOLTAGE V
SUPPLY VOLTAGE V
S
DD
LOGIC INPUT VOLTAGE (-0.5) (VDD+0.5) V
OUTPUT CURRENT, peak, 10ms
POWER DISSIPATION, avg, 25ºC
TEMPERATURE, junction
3
TEMPERATURE RANGE, storage T
OPERATING TEMPERATURE, case T
2
I
OUT
2
P
D
T
J
STG
A
−55 125 °C
−40 125 °C
2. Long term operation at elevated temperature will result in reduced product life. De-rate internal power dissipation to achieve high MTBF.
3. Output current rating may be limited by duty cycle, ambient temperature, and heat sinking. Under any
set of conditions, do not exceed the specied current rating or a junction temperature of 150°C.
SPECIFICATIONS
60 V
5.5 V
17 A
100 W
150 °C
Parameter Test Conditions
2
Min
SA57 SA57A
Typ Max Min Typ Max
Units
LOGIC
INPUT LOW 1 * V
INPUT HIGH 1.8 * V
OUTPUT LOW 0.3 * V
OUTPUT HIGH 3.7 * V
OUTPUT CURRENT
(SC, Temp, I
/DIS1)
LIM
50 * mA
POWER SUPPLY
V
S
VS UNDERVOLTAGE
LOCKOUT, (UVLO)
V
DD
UVLO 50 60 55 V
9 * * V
4.5 5.5 * * V
20 kHz (One phase
SUPPLY CURRENT, V
S
switching at 50% duty
cycle) , VS=50V, VDD=5V
25 30 * * mA
20 kHz (One phase
SUPPLY CURRENT, V
DD
switching at 50% duty
cycle) , VS=50V, VDD=5V
5 6 * * mA
* The specication of SA57A is identical to the specication for SA57 in applicable column to the left.
2 SA57U
P r o d u c t I n n o v a t i o n F r o m
SPECIFICATIONS, continued
SA57
Parameter Test Conditions
CURRENT LIMIT
CURRENT LIMIT THRESHOLD (V
Vth HYSTERESIS 100 * mV
OUTPUT
CURRENT, CONTINUOUS
RISING DELAY, TD (RISE)
FALLING DELAY, TD (FALL)
DISABLE DELAY, TD (DIS)
ENABLE DELAY, TD (DIS) See Figure 10 200 * ns
RISE TIME, T (RISE)
FALL TIME, T (FALL)
ON RESISTANCE
SOURCING (P-CHANNEL)
ON RESISTANCE
SINKING (N-CHANNEL)
THERMAL
THERMAL WARNING
THERMAL WARNING HYSTERESIS
RESISTANCE, junction to case
TEMPERATURE RANGE,
case
th)
25ºC Case Temperature 5 8 A
See Figure 10 270 * ns
See Figure 10 270 * ns
See Figure 10 200 * ns
See Figure 11 50 * ns
See Figure 11 50 * ns
5A Load 300 750 300 600 mΩ
5A Load 250 750 250 600 mΩ
Full temperature range 1.25 1.5 * * ºC/W
Meets Specications -25 85 -40 125 ºC
2
Min
SA57 SA57A
Typ Max Min Typ Max
3.95 * V
135 * ºC
40 * ºC
Units
FIGURE 2. 64-PIN QFP, PACKAGE STYLE HQ
SA57U 3
SA57
P r o d u c t I n n o v a t i o n F r o m
DIODE FORWARD VOLTAGE - TOP FET
(P-Channel)
0
1
2
3
4
5
FORWARD VOLTAGE (V)
CURRENT (A)
0.5 1.51.31.10.90.7
DIODE FORWARD VOLTAGE - BOTTOM FET
(N-Channel)
0
1
2
3
4
5
FORWARD VOLTAGE (V)
CURRENT (A)
0.5 1.51.31.10.90.7
ON RESISTANCE - TOP FET
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
0.55
0.6
0.65
0.7
0.75
0.8
I
OUT
,(A)
RDS(on),(Ω)
VS=11
VS=13
VS=15
VS>17
100 987654321
(P-Channel)
ON RESISTANCE - BOTTOM FET
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
0.55
0.6
0.65
0.7
0.75
0.8
10
I
OUT
,(A)
RDS(on),(Ω)
VS=11
VS=13
VS=15
VS=17
VS>22
0 987654321
(N-Channel)
POWER DERATING
0
20
40
60
80
100
120
CASE TEMPERATURE, T
C
POWER DISSIPATION, P
D
SA57
SA57A
-40 12080400
VDD SUPPLY CURRENT
4.5
4.6
4.7
4.8
4.9
5
0 50 100 150 200 250 300
FREQUENCY (kHz)
V
DD
SUPPLY CURRENT (mA)
ONE PHASE SWITCHING @ 50% DUTY CYCLE; VS=50V
VDD SUPPLY CURRENT
4
4.5
5
5.5
6
6.5
7
7.5
8
10 20 30 40 50 60
VS SUPPLY VOLTAGE (V)
V
DD
SUPPLY CURRENT (mA)
ONE PHASE SWITCHING FREQUENCY = 20kHz 50% DUTY CYCLE
25°C
125°C
CURRENT SENSE
0.1
1
10
0.01 0.1 1 10 SENSE CURRENT (mA)
LOAD CURRENT (A)
VS SUPPLY CURRENT
20
40
60
80
100
120
140
160
180
0 50 100 150 200 250 300
FREQUENCY (kHz)
V
S
SUPPLY CURRENT (mA)
ONE PHASE SWITCHING @ 50% DUTY CYCLE; VS=50V
0
VS SUPPLY CURRENT
0
5
10
15
20
25
VS SUPPLY VOLTAGE (V)
V
S
SUPPLY CURRENT (mA)
125°C
25°C
ONE PHASE SWITCHING FREQUENCY = 20kHz 50% DUTY CYCLE
10 20 30 40 50 60
4 SA57U
P r o d u c t I n n o v a t i o n F r o m
FIGURE 3. EXTERNAL CONNECTIONS
53
54
55
56
57
58
59
60
61
62
63
64
32
31
30
29
28
27
26
25
24
23
22
21
1
2
3
4
5
6
7
8
9
1011121314151617181920
52515049484746454443424140393837363534
33
OUT 2
OUT 2NCV
S
2
V
S
2
V
S
2
V
S
2
NCNCNCNCNC
PGND 1
PGND 1
PGND 1
PGND 1NCOUT 1
OUT 1
OUT 1
I2
NCSCNC
SGND
NC
I
LIM
/DIS1
NC
SGNDNCSGNDNCSGND
NC1bNC1tNC
V
DD
NC
OUT 2
NC
PGND 2
PGND 2
PGND 2
HS
HS
NC
2b
NC
2t
NC
NC
VS 1
VS 1
VS 1
NC
HS
HS
TEMP
NC
DIS2
NC
I1
SA57
TABLE 1. PIN DESCRIPTIONS
Pin # Pin Name Signal Type 
29,30,31 VS (phase 1) Power High Voltage Supply (8.5-60V) supplies phase 1 only 51,52,53 OUT 2 Power Output Half Bridge 2 Power Output
55,56,57 PGND (phase 2) Power High Current GND Return Path for Power Output 2 3 SC Logic Output Indication of a short of an output to supply, GND or another phase 61 2b Logic Input Logic high commands 2 phase lower FET to turn on 63 2t Logic Input Logic high commands 2 phase upper FET to turn on 1 I2 Analog Output
7 I
/DIS1 Logic Input/Output
LIM
Phase 2 current sense output
As an output, logic high indicates cycle-by-cycle current limit, and logic low indicates normal operation. As an input, logic high places all outputs in a high impedance state and logic low disables the cycle-by-cycle current limit function.
SA57U 5
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