Cirrus Logic CDB5466U User Manual

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CDB5466U Evaluation Board
CDB5466U

Features

Active Energy-to-Pulse Conversions
Simple Configuration Jumpers
– Current Channel Gain – High-pass Filter – Energy-to-pulse Output Frequency
Energy Pulses
– Collected by On-board Microcontroller – Available on External Header – Viewable via LEDs
Multiple Supply Voltage Selections
USB Communication with PC
On-board Voltage Reference

General Description

The CS5466 is a low cost power/energy IC with pulse output for power measurement solutions. The CDB5466U Evaluation Board is an inexpensive tool designed to evaluate the functionality and perfor­mance of the CS5466.
The evaluation board is designed to output energy-to­pulse conversions upon power-up. The CS5466 data sheet should be read and consulted when using the CDB5466U evaluation board.
The evaluation board includes a microcontroller with a USB interface. The microcontroller and GUI (Graphi­cal User Interface) provide a means to quickly register and evaluate the CS5466’s energy-to-pulse outputs.
ORDERING INFORMATION
CDB5466U Evaluation Board
VIN+
VIN-
IIN+
IIN-
+2.5 V
Reference
+5V
VIN+
VIN-
IIN+
IIN-
VREF SOURCE
4.096MHz
XIN
CS5466
VREFIN
VREFOUT
XOUT
IGAIN0 IGAIN1 FREQ0 FREQ1 FREQ2
E1 E2
FOUT
NEG
HPF
VD+ EXTGND
E1 E2 FOUT NEG
CONFIGURATION JUMPERS
Vu+ EXT
C8051F320
Microcontroller
USB
http://www.cirrus.com
Copyright © Cirrus Logic, Inc. 2005
(All Rights Reserved)
MAY ‘05
DS676DB1
1
CDB5466U

TABLE OF CONTENTS

LIST OF FIGURES .................................................................................................................... 2
LIST OF TABLES ...................................................................................................................... 2
1. HARDWARE ............................................................................................................................. 3
1.1 Introduction ........................................................................................................................ 3
1.2 Evaluation Board Overview ................................................................................................ 3
1.2.1 Analog Section ...................................................................................................... 4
1.2.2 Digital Section ....................................................................................................... 5
1.2.3 Power Supply Section ........................................................................................... 8
2. SOFTWARE .............................................................................................................................. 9
2.1 Installation Procedure ........................................................................................................ 9
2.2 Using the Software ............................................................................................................. 9
2.2.1 Start-Up Window ................................................................................................... 9
2.2.2 CS5466 Pulse Rate Output Window ................................................................... 11
3. SCHEMATICS ........................................................................................................................ 13
4. LAYOUT ................................................................................................................................. 18

LIST OF FIGURES

Figure 1. CDB5466U Assembly Drawing ........................................................................................ 3
Figure 2. CDB5466U Start-up Window ........................................................................................... 9
Figure 3. Alert Window .................................................................................................................. 10
Figure 4. Quit Window................................................................................................................... 10
Figure 5. CDB5466 Evaluation Board ........................................................................................... 11
Figure 6. CDB5466U Pulse Rate Output Window......................................................................... 11
Figure 7. Analog Inputs ................................................................................................................. 13
Figure 8. CS546x and Socket ....................................................................................................... 14
Figure 9. CS5462 and CS5466 Configuration............................................................................... 15
Figure 10. Microcontroller and USB Interface ............................................................................... 16
Figure 11. Power Supply ............................................................................................................... 17
Figure 1. Silk Screen ..................................................................................................................... 17
Figure 1. Topside Layer ................................................................................................................ 18
Figure 1. Bottomside Layer ........................................................................................................... 19

LIST OF TABLES

Table 1. Voltage Reference Selection for VREF ............................................................................. 4
Table 2. Voltage Reference Selection for VREF ............................................................................. 4
Table 3. Voltage and Current Channel Input Signal Selection ........................................................ 5
Table 4. Current Channel PGA Selection........................................................................................ 6
Table 5. HPF Option Selection........................................................................................................ 6
Table 6. Energy Output Frequency ................................................................................................. 7
Table 7. Power Supply Connections ...............................................................................................8
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CDB5466U

1. HARDWARE

1.1 Introduction

The CS5466 is a low cost power measurement solution combining two ∆Σ analog-to-digital converters (ADCs), an energy-to-frequency converter, and energy pulse outputs on a single chip. It is designed to accurately measure and calculate energy for single phase, 2- or 3-wire power metering applications with minimal external components.
Low-frequency energy outputs, E1
and E2 supply average active power and can be used to drive a stepper motor or a mechanical counter; the high-frequency energy output FOUT is designed to assist in calibration; and NEG in­dicates negative energy.
The CS5466 has configuration pins which allow the selection of pulse output frequency, current channel input range, and the high-pass filter enable option. The CS5466 also has a power-on reset function which holds the part in reset until the supply reaches the proper level. The CDB5466U is shipped with a CS5466-ISZ device located at U6.

1.2 Evaluation Board Overview

The CDB5466U evaluation board provides a quick path to evaluating the CS5466 Power Measurement IC. Figure 1 illustrates the placement of the terminals, jumpers and IC components. The jumper options are shown in the fac­tory default positions.
TP1 TP2
TP4
TP5
RESET
JP5
GND
JTAG
S1
U3
USB
J1
TP3
8051
LED_EN
1
J10
LED_EN
1
J13
LED_EN
1
J15
LED_EN
1
J16
U5
CS5466 CONFIG
J2
TP6
E1
E2
FOUT
NEG
J32J31J30J29J28
IGAIN0IGAIN1FREQ0FREQ1FREQ2
FOUT
NEG
RESET
HPF
J11
E1 E2
EXT ENER REG
GND
JP4
GND
J33
VD+ FOUT GND
REF+
GND
GND
VIN+
VIN-
GND
GND
IIN+
IIN-
GND
J14
J23
J27
Vu+_EXTVD+_EXTGND+5V
8051_REGIN
+5V VD+
J9
J6
JP2
GND
J5J4J3
JP1
GND
GND
VD+
U4
JP3
GND
LT1019
JP6
GND
REF+
GND
VREF
VIN+ VIN-
VREF
GND
GND
VREF
IIN+
IIN-
VREF
GND
J12
J17
J26
J22
J24
VIN+
VIN-
IIN+
IIN-
TP9
TP11
TP12
TP13
CDB5466U REV X
U7
CPUCLK
TP10
J25
VA+
GND VD+GND
VD+_EXT
+5V
+3.3V
XOUT XIN
TP7 TP8
4.096MHz
VREF
VREFIN
VREFOUT
VD+
J8
5466
Vu+_EXT
Y1
Figure 1. CDB5466U Assembly Drawing
DS676DB1 3
CDB5466U
The CDB5466U evaluation board is partitioned into two main sections - analog and digital. The analog section con­sists of the CS5466 and a precision voltage reference that operates from a single +5 V power supply. The digital section consists of the microcontroller, the reset circuitry, and the USB interface. The digital section can operate from a +5 V or +3.3 V power supply. The evaluation board is epuipped with power supply connections that accommodate all of the various supply options of the CS5466.
The evaluation board is designed to output energy-to-pulse conversions upon power-up. Software that runs on a PC provides a GUI (Graphical User Interface) as a means to quickly register and evaluate the CS5466’s energy-to-pulse outputs. To accomplish this, the board comes equipped with USB drivers and cable which physically interfaces the evaluation board to the PC. The software provides easy access to the energy outputs E1 vides a means to display and evaluate the performance of the CS5466.

1.2.1 Analog Section

The CDB5466U evaluation board provides screw-type terminals (J23 and J27) to connect input signals to the volt­age and current channels. The screw terminals are labeled as VIN+, VIN-, IIN+, and IIN-. A simple R-C network at each channel input provides a simple anti-alias filter.
The evaluation board provides three voltage reference options for VREFIN to the CS5466. The three voltage refer­ence options include: VREFOUT from the CS5466, the on-board +2.5 V reference, and external REF+ (screw ter­minal J14). Table 1 and Table 2 illustrate the options available for VREFIN. With a jumper on J25 in the position
, E2, and FOUT and pro-
Reference Description J25
VREFOUT
VREF
Selects on-Chip
Reference (25ppm/
°C)
Selects External or
LT1019 Reference(J12)
VREFIN
VREFOUT (Default)
VREFIN
VREFOUT
VREF
O O
O O
VREF
Table 1. Internal Voltage Reference Selection for VREF
labeled VREFOUT, the reference is supplied by the on-chip voltage reference. With a jumper on J25 in the position labeled VREF, the reference is supplied by an off-chip voltage reference.
Table 2 illustrates the options available for VREF. With a jumper on J12 in position LT1019, the LT1019 provides a
Reference Description J12
LT1019
REF+
Selects on-Board
LT1019 Reference
(5ppm/
°C)
Selects External
Reference Source
(J6)
LT1019
REF+
LT1019
REF+
O VREF
O O VREF
O VREF
O O VREF
(Default)
Table 2. External Voltage Reference Selection for VREF
+2.5 V reference (the LT1019 was chosen for its low drift - typically 5ppm/°C). By setting the jumper on J12 to posi­tion REF+, an external voltage reference is supplied via screw terminal J14’s REF+ input.
The three input signal options for the voltage (VIN±) and current (IIN±) channel input include: an external signal (screw terminals J23 and J27), GND or VREF. Table 3 illustrates the options available. By installing jumpers on J17
4 DS676DB1
CDB5466U
to position VIN+, J22 to position VN-, J24 to position IIN+ and J26 to position IIN-, the input voltage signal is supplied from the screw terminals J23 and J27. With a jumper on J17, J22, J24 and J26 in the GND position, the inputs are connected to analog ground (AGND). With a jumper on J17, J22, J24 and J26 in position nected to the reference voltage selected on J12.
INPUT Description J17 J22 J24 J26
VREF, the inputs are con-
VIN± or IIN±
VIN± or IIN±
GND
VREFIN
Selects External
Signal
Selects External
Signal
Selects Grounding
the Input
Selects Reference
Source
GND
VREF
VIN+
GND
VREF
VIN+
GND
VREF
VIN+
GND
VREF
VIN+
O VIN+ O O VIN+ O O VIN+
(Default)
O VIN+ O O VIN+ O O VIN+
O VIN+ O O VIN+ O O VIN+
O VIN+ O O VIN+ O O VIN+
VIN-
VREF
GND
VIN-
VREF
GND
VIN-
VREF
GND
VIN-
VREF
GND
O VIN- O O VIN- O O VIN-
(Default)
O VIN- O O VIN- O O VIN-
O VIN- O O VIN- O O VIN-
O VIN-
O O VIN- O O VIN-
GND
VREF
IIN+
GND
VREF
IIN+
GND
VREF
IIN+
GND
VREF
IIN+
O IIN+ O O IIN+ O O IIN+
(Default)
O IIN+ O O IIN+ O O IIN+
O IIN+ O O IIN+ O O IIN+
O IIN+ O O IIN+ O O IIN+
IIN-
VREF
GND
IIN-
VREF
GND
IIN-
VREF
GND
IIN-
VREF
GND
O IIN- O O IIN- O O IIN-
(Default)
O IIN- O O IIN- O O IIN-
O IIN- O O IIN- O O IIN-
O IIN- O O IIN- O O IIN-
Table 3. Voltage and Current Channel Input Signal Selection

1.2.2 Digital Section

The digital section contains the microcontroller, USB interface, JTAG header, reset circuitry, and an external inter­face header (J11). The microcontroller interfaces the energy pulses, E1 the USB connection to the PC. The microcontroller also provides a hardware reset to the CS5466, which is level shifted to support both +3.3 V and +5 V digital operation. Interface header, J11, is provided to allow the CDB5466U to be connected to an external energy registration device. The energy output pins E1 to LEDs which provide a simple visual check of the energy output pulses. Jumpers J10, J13, J15 and J16 are equipped at the factory with jumpers to enable the LEDs.
, E2, and FOUT output by the CS5466 with
, E2, FOUT and NEG are routed
1.2.2.1 Current Channel Gain
To accommodate different current-sensing elements the current channel incorporates a programmable gain that can be set to one of four input ranges. Input pins IGAIN1 and IGAIN0 define the four gain selections and corresponding maximum input signal level. Jumpers J31 and J32 define the state of IGAIN1 and IGAIN0, respectively. Table 4 il­lustrates the options available. With jumpers J31 = J32 = GND the gain is set to 10x. With jumpers J31 = GND and J32 = VD+ the gain is set to 50x. With jumpers J31 = VD+ and J32 = GND the gain is set to 100x. With jumpers J31 = VD+ and J32 = VD+ the gain is set to 150x.
DS676DB1 5
Maximum Input Range IGAIN1 IGAIN0
J31 J32
CDB5466U
±250mV 10x
±50mV 50x
±25mV 100x
±16.67mV 150x
VD+
IGAIN1
GND
(Default)
VD+
IGAIN1
GND
VD+
IGAIN1
GND
VD+
IGAIN1
GND
O O
O O
O O
O O
VD+
IGAIN0
GND
(Default)
VD+
IGAIN0
GND
VD+
IGAIN0
GND
VD+
IGAIN0
GND
O O
O O
O O
O O
Table 4. Current Channel PGA Selection
1.2.2.2 High-pass Filter
By removing the offset from either channel, no error component will be generated at DC when computing the active (real) power. Input pin HPF defines the three options, and J33 defines the state of the HPF pin.
– HPF is enabled in the voltage channel when jumper J33 = GND. – HPF is enabled in the current channel when pin HPF is connected to pin FOUT. – High-Pass Filter (HPF) is disabled when jumper J33 = VD+.
HPF
High Pass Filter Option J33
Voltage
Channel
Current
Channel
Disabled
HPF Option
is in Voltage
Channel
HPF Option
is in Current
Channel
HPF Option
is Disabled
HPF
HPF
HPF
HPF
HPF
HPF
HPF
HPF
HPF
O O VD+ O O FOUT O  GND
(Default)
O O VD+ O O FOUT O  GND
O O VD+ O O FOUT O  GND
Table 5. HPF Option Selection
1.2.2.3 Energy Pulse Outputs
The CS5466 provides three output pins for energy registration. The E1 and E2 pins provide a simple interface from which energy can be registered. These pins are designed to directly connect to a stepper motor or electromechanical counter. The E1 and E2 pins are in the range of 0 to 4 Hz and all frequency settings are optimized to be used with standard meter constants. The FOUT pin is designated for system calibration, the pulse rate can be selected to reach a frequency of 8000 Hz. The FOUT output is available on header J11, pin 5.
and E2 outputs are available on header J11, pins 1 and 3, respectively. The pulse rate on the E1
6 DS676DB1
CDB5466U
1.2.2.4 Selecting Frequency of E1 and E2
The pulse rate on E1 and E2 can be set to one of four frequency ranges. Input pins FREQ1 and FREQ0 determine the maximum frequency on E1 the frequency of E1
with active-low alternating pulses. Table 6 illustrates the options available.
The maximum frequency on the E1 J30, if the maximum peak differential signal applied to both channels is a sine wave with zero phase shift.
Maximum Frequency for a Sine Wave Frequency Select
E1
or E2 E1+E2 FOUT J28 J29 J30
and E2 for sine wave inputs with zero phase shift. The frequency of E2 is equal to
and E2 output pins is determined by the position of the jumpers on J28, J29 and
FREQ2 FREQ1 FREQ0
0.125 Hz 0.25 Hz 64x(E1
0.25 Hz 0.5 Hz 32x(E1
0.5Hz 1.0 Hz 16x(E1
1.0 Hz 2.0 Hz 2048x(E1
0.125 Hz 0.25 Hz 128x(E1
0.25 Hz 0.5 Hz 64x(E1
0.5 Hz 1.0 Hz 32x(E1
+E2)16 Hz
VD+
FREQ2
GND
+E2)16 Hz
VD+
FREQ2
GND
+E2)16 Hz
VD+
FREQ2
GND
VD+
+E2) 4,096 Hz
FREQ2
GND
(Default)
+E2)32 Hz
VD+
FREQ2
GND
+E2)32 Hz
VD+
FREQ2
GND
+E2)32 Hz
VD+
FREQ2
GND
O
FREQ1
GND
VD+
O
O
FREQ1
GND
VD+
O
O
FREQ1
GND
VD+
O
O
FREQ1
GND
VD+
O
(Default)
O
FREQ1
GND
VD+
O
O
FREQ1
GND
VD+
O
O
FREQ1
GND
VD+
O
O O
O O
O O
O O
O O
O O
O O
VD+
FREQ0
GND
VD+
FREQ0
GND
VD+
FREQ0
GND
VD+
FREQ0
GND
(Default)
VD+
FREQ0
GND
VD+
FREQ0
GND
VD+
FREQ0
GND
O O
O O
O O
O O
O O
O O
O O
1.0 Hz 2.0 Hz 16x(E1
+E2)32 Hz
VD+
FREQ2
GND
O O
VD+
FREQ1
GND
O O
VD+
FREQ0
GND
O O
Table 6. Energy Output Frequency
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