Cirrus Logic AN398 User Manual

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AN398
Design Example of CS1610
for 15W Dimmer-Compatible SSL Circuit

Features

• Supports Cirrus Logic CS1610
• Quasi-resonant Flyback Topology with Constant­current Output
• Flicker-free Dimming
• Line Voltage 108VAC - 132 VAC
• Rated Input Power: 15W
• Rated Output Power: 13.2W
• Efficiency: ~81% at 470mA for 9xLEDs in Series
• Low Component Count
General Description
This application note provides an example of a Solid State Lighting (SSL) LED lamp circuit designed using Cirrus Logic’s CS1610, the CRD1610-15W-27V. The CRD1610­15W-27V reference design demonstrates the performance of the CS1610 resonant mode AC/DC LED driver IC with a 470mA output driving class dimmer compatibility and minimum dimming performance with leading-edge, trailing-edge, and digital dimmers. The form factor is targeted to fit into many LED bulb applications (A19-type, PAR).
9xLEDs in series
. It offers best-in-
Cirrus Logic, Inc.
http://www.cirrus.com
Copyright Cirrus Logic, Inc. 2014
(All Rights Reserved)
AUG‘14
AN398
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Contacting Cirrus Logic Support
For all product questions and inquiries contact a Cirrus Logic Sales Representative. To find the one nearest to you go to www.cirrus.com
IMPORTANT NOTICE
Cirrus Logic, Inc. and its subsidiaries ("Cirrus") believe that the information contained in this document is accurate and reliable. However, the information is subject to change without notice and is provided "AS IS" without warranty of any kind (express or implied). Customers are advised to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgment, including those pertaining to warranty, indemnification, and limitation of liability. No responsibility is assumed by Cirrus for the use of this information, including use of this information as the basis for manufacture or sale of any items, or for infringement of patents or other rights of third parties. This document is the property of Cirrus and by furnishing this information, Cirrus grants no license, express or implied under any patents, mask work rights, copyrights, trademarks, trade secrets or other intellectual property rights. Cirrus owns the copyrights associated with the information contained herein and gives consent for copies to be made of the information only for use within your organization with respect to Cirrus integrated circuits or other products of Cirrus. This con­sent does not extend to other copying such as copying for general distribution, advertising or promotional purposes, or for creating any work for resale.
CERTAIN APPLICATIONS USING SEMICONDUCTOR PRODUCTS MAY INVOLVE POTENTIAL RISKS OF DEATH, PERSONAL INJURY, OR SEVERE PROP­ERTY OR ENVIRONMENTAL DAMAGE ("CRITICAL APPLICATIONS"). CIRRUS PRODUCTS ARE NOT DESIGNED, AUTHORIZED OR WARRANTED FOR USE IN PRODUCTS SURGICALLY IMPLANTED INTO THE BODY, AUTOMOTIVE SAFETY OR SECURITY DEVICES, LIFE SUPPORT PRODUCTS OR OTHER CRITICAL APPLICATIONS. INCLUSION OF CIRRUS PRODUCTS IN SUCH APPLICATIONS IS UNDERSTOOD TO BE FULLY AT THE CUSTOMER'S RISK AND CIRRUS DISCLAIMS AND MAKES NO WARRANTY, EXPRESS, STATUTORY OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANT­ABILITY AND FITNESS FOR PARTICULAR PURPOSE, WITH REGARD TO ANY CIRRUS PRODUCT THAT IS USED IN SUCH A MANNER. IF THE CUSTOMER OR CUSTOMER'S CUSTOMER USES OR PERMITS THE USE OF CIRRUS PRODUCTS IN CRITICAL APPLICATIONS, CUSTOMER AGREES, BY SUCH USE, TO FULLY INDEMNIFY CIRRUS, ITS OFFICERS, DIRECTORS, EMPLOYEES, DISTRIBUTORS AND OTHER AGENTS FROM ANY AND ALL LIABILITY, IN­CLUDING ATTORNEYS' FEES AND COSTS, THAT MAY RESULT FROM OR ARISE IN CONNECTION WITH THESE USES.
Cirrus Logic, Cirrus, the Cirrus Logic logo designs, EXL Core, and the EXL Core logo design are trademarks of Cirrus Logic, Inc. All other brand and product names in this document may be trademarks or service marks of their respective owners.
IMPORTANT SAFETY INSTRUCTIONS
Read and follow all safety instructions prior to using this demonstration board.
This Engineering Evaluation Unit or Demonstration Board must only be used for assessing IC performance in a laboratory setting. This product is not intended for any other use or incorporation into products for sale.
This product must only be used by qualified technicians or professionals who are trained in the safety procedures associated with the use of demonstration boards.
Risk of Electric Shock
The direct connection to the AC power line and the open and unprotected boards present a serious risk of electric shock and can cause serious injury or death. Extreme caution needs to be exercised while handling this board.
Avoid contact with the exposed conductor or terminals of components on the board. High voltage is present on exposed conductor and it may be present on terminals of any components directly or indirectly connected to the AC line.
Dangerous voltages and/or currents may be internally generated and accessible at various points across the board.
Charged capacitors store high voltage, even after the circuit has been disconnected from the AC line.
Make sure that the power source is off before wiring any connection. Make sure that all connectors are well
connected before the power source is on.
Follow all laboratory safety procedures established by your employer and relevant safety regulations and guidelines, such as the ones listed under, OSHA General Industry Regulations - Subpart S and NFPA 70E.
Suitable eye protection must be worn when working with or around demonstration boards. Always
comply with your employer’s policies regarding the use of personal protective equipment.
All components and metallic parts may be extremely hot to touch when electrically active.
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1. INTRODUCTION

The CS1610 is a 120VAC quasi-resonant flyback mode dimmable LED controller IC. The CS1610 uses a digital con­trol algorithm that is optimized for high efficiency and > 0.90 power factor over an input voltage range (108VAC to 132VAC). The CS1610 integrates a critical conduction mode (CRM) boost converter that provides power factor cor­rection and dimmer compatibility with a constant output current, quasi-resonant flyback stage. An adaptive dimmer compatibility algorithm controls the boost stage and dimmer compatibility operation mode to enable flicker-free op­eration from 0% to 100% output current with leading-edge, trailing-edge, and digital dimmers.
The CRD1610-15W-27V board is optimized to deliver low system cost in a high-efficiency, flicker-free, phase­dimmable, solid-state lighting (SSL) solution for incandescent lamp replacement applications. The feedback loop is closed through an integrated digital control system within the IC. Protection algorithms such as output open/short, current-sense resistor open/ short, and overtemperature thermistors protect the system during abnormal conditions. Details of these features are provided in the CS1610 data sheet.
The CRD1610-15W-27V board demonstrates the performance of the CS1610. This reference board has been de­signed for an output load of 9xLEDs in series at 470mA (
This data sheet provides the schematic and PCB layout for the reference design board. The performance graphs demonstrate the performance of the CS1610 dimmable-controller reference design in terms of Efficiency vs. Line Voltage, Power Factor vs. Line Voltage, THD vs. Line Voltage, Output Current vs. Line Voltage, and Output Current vs. Dim Angle.
27.0V typical).
Extreme caution needs to be exercised while handling this board. This board is to be used by trained professionals only.
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2. SCHEMATIC

Figure 1. Schematic
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3. BILL OF MATERIALS

Table 1: Bill of Materials
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