Cirris signature 1100R+ Quick Reference Manual

Bad Resistor Bad Capacitor
The tester senses that the measured component is outside the 10% tolerance programmed in the cable test.
Missing Resistor Missing Capacitor Missing Diode
The tester does not sense a component where it should be in the cable.
Leaky Diode
The tester senses a greater than normal current flow through the diode’s reverse bias.
Reversed Diode
The senses a diode’s orientation is reversed.
Your 1100R+ Users Manual contains a more detailed explanation of this product. In addition a Cirris customer support representative is always ready to assist you. For Customer Support in the USA call 1-800-441-9910. Outside the USA locate the closest Cirris Sales Office by entering the URL www.cirris.com\contact.html.
Example of an error printout
J1-02 is open.
It should be connected to J2-19.
Instead, J1-02 is miswired to J2-02.
This shows that in net #5 J1-05 is shorted to J2-16
Since the cable has errors, the cable signature will not match the signature in the documentation. Instead, the tester prompts an “Error Signature.”
-02 refers to pin #2 in the connector.
J1 refers to the position of the adapter in the tester
This is the net number, net #2.
CABLE ERROR SIGNATURE: EBF613-0706
2 J1-02
OPEN J2-19 MISWIRE J2-02
3 J1-03
OPEN J2-18 MISWIRE J2-02
4 J1-04
OPEN J2-17 MISWIRE J2-03
5 J1-05
SHORT J2-16
6 J1-06
OPEN J2-15
Cable/Harness testing made easy
®
Getting More Help
Component Errors
Quick Reference Guide
Basic Operation
Menu Title
Always on the top line in capital letters.
Back Button
Returns to the previous menu or to the main menu.
Up/Down Buttons
Scroll menu options and settings.
Selection Buttons
Select menu options.
Available Directional Buttons
Displayed on top line may include:
Top of list; more below
Scroll up or go back
STEP 1: Attach the cable to be learned.
2. Press Create New Test.
*
3. Press LEARN.
1. Press Verify Test.*
2. Use the down button to check that the cable signature, settings, and connections are correct.
Scroll either up or down
SIGNATURE 1100R+ Set User Preferences Set Up Test Program TEST: 1B4137-4Z20
2. Replace the cover plate.
3. Connect a sample cable.
STEP 2: Learn the sample cable.
STEP 3: Verify the learned cable is correct.
You’re ready to save the learned test in memory
For more information on saving and retrieving a cable in memory, see the sections: Saving a Test to Memory and Retrieving a Test From Memory.
*
If you have a connected printer, you may want to verify by printing. For more information see the Documenting a Cable section.
*
During this process, you can change the learn settings for your cable specifications. See Changing Setting for Learning and Testing.
*
start testing.
1. Install the correct adapt ers.
OR
1100R+
®
3. Use the back button to return to the CABLE LEARNED menu.
SIGNATURE 1100R+ Set User Preferences Set Up Test Program TEST: 1B4137-4Z020
1. Press Set Up Test Program.
Creating a Test from a Cable
*
cover plate
Version 4.5d
CABLE LEARNED Verify Test Save Learned Test TEST: 39E92F-4Z020
CABLE LEARNED Verify Test Save Learned Test TEST: 39E92F-4Z020
Step 1: Create a test from a sample cable
as in the previous section.
2. Press Print.
If you have a printer connected: If you don’t have a printer connected:
Documenting a Cable
Step 2:
1. Press
Verify Test.
The document is printed.
1. Press down to view the print option.
1100R+ Cable Documentation
Cable Signature: 39E92F−4Z020 Cable Description: Merrit Dialisis Power
Adapter Signature(s):
J1
03FAC1 J9 J17 J25
J2
B53FD7 J10 J18 J26
J3 J11 J19 J27
Step 1: Make sure the test program you want to use is loaded.
Creating a test from a cable.
1100R+ Cable Documentation
Cable Signature: 39E92F-42020 J1 Adapter Signature: F5B4E0 J2 Adapter Signature: 03FAC1 Connection Resistance: <Auto .5 Insulation Resistance: >50M
retrieving a test from memory.
OR
1100R+ Cable Report
Cable Signature: 39E92F-4Z020 J1 Adapter Signature: F5B4E0 J2 Adapter Signature: 03FAC1
Connection Resistance Threshold <= Auto .5 Insulation Resistance Threshold > 500K ohm
Testing a Cable
The loaded test is always displayed on the main menu.
You can load a new test program by:
Step 2: Duplicate the adapter setup you had in the original test.
Refer to the documentation you created for the test.
OR
1. Press Test for the loaded test.
2. Press Show Required List.
3. After installing the correct adapters, press RETRY to
check the setup.
To remember the correct adapter positions in the tester:
Original adapter positions
2. Scroll down , recording the information on a 1100R+ Cable Documentation Form.
creating a test from a cable
CABLE LEARNED Verify Test Save Learned Test TEST: 39E92F-4Z020
CABLE LEARNED Verify Test Save Learned Test TEST: 39E92F-4Z020
CABLE LEARNED Verify Test Save Learned Test TEST: 39E92F-4Z020
SIGNATURE 1100H+ Set User Preferences Set Up Test Program TEST: 39E92F-4Z020
CABLE LEARNED Verify Test Save Learned Test TEST: 39E92F-4Z020
TEST RETRIEVED Print Test Edit Retrieved Test TEST: 39E92F-4Z020
INSTALL CORRECT
ADAPTERS TO TEST Show Required List RETRY
Step 1: From the main menu Scroll down .
Step 2: Press Do File Management.
Whereas the cable’s connectors and the wire pattern determine the first part of the signature.
Interpreting Error Messages
Deleting a Test from Memory
SIGNATURE 1100R+ Set User Preferences Set Up Test Program TEST: 7EO1F7– 2J8NH
To See a Detailed Error Messages:
Step 3: Press Delete a Test.
Step 4: Scroll down to the memory location. Then press the button for the test to delete.
Low Voltage Errors
In this example we view the first detailed error and see NET 1 has a SHORT.
Press View Errors
OR
Press Print Errors
SHORT
The tester senses an interconnection that should not exist in the cable.
OPEN
The tester does not sense an interconnection that should exist in the cable.
MISWIRE
The tester senses that a contact that should have a valid connection is instead connected to a wrong contact.
HIGH RESISTANCE
The tester senses a cable interconnection that has too much resistance.
Intermittent Errors
To be an Intermittent error the cable must be good, then go bad, then go good again. Intermittent errors may be shorts, opens, miswires, and high resistance — just like the Low Voltage errors above.
GOOD
BAD
GOOD
To see other detailed errors, we can scroll down .
If Fault Location is ON, asterisks show the short is closest to these two pins.
DO FILE MANAGEMENT Print Mem Loc List Save Current Test Delete a Test
TEST TO DELETE 4: A39CB4-2J8NH 5: 8E10C4-2J8NH 6: B34892-6F8N0
SIGNATURE 1100R+ Do File Management Version Information PRINT: 7EO1F7– 2J8NH
FAILED LOW VOLTAGE
View Errors Print Errors Remove=> New Test
ERROR:BBF085-2X8NH NET 1: SHORT J1-001 *J3-001 TO J1-002 *J3-002
Saving a Test to Memory
Step 1: After learning from a sample cable... or editing a test...
Step 2: Scroll to the desired memory location, then press the button to save to that location.
If at any other time you need to save a test: (1) from the main menu, scroll down once, (2) press Do File Management, and then (3) press Save Current Test.
Step 3: If desired, record the location of the test on the Memory Location Listing for the tester.
Note: You can either select an empty location or overwrite an existing
cable test.
press the save option.
Step 1: From the main menu press Set Up Test Program.
Step 2: Press Load Test.
Step 3: Scroll to the test’s memory location and press the button to retrieve it.
You may find the Memory Location Listing helpful to recall a cable test from memory.
Mem.
Loc.
Cable
Description
Cable
Signature
1 EEC Lever Arm pn: 28−LV298 2833B6−6F8N0
2 Evans Air Simulator IV pn: 398793−4 3967B9−9G6BF
3 Evans Night Shield pn: 368494−3 F409639G6BF
4 Merrit Dialise Power Cable pn: 00560894 A39CB4−2J8NH
5 Merrit Display panel Cable pn: 00678904 8E
6 Dynonet add−on Cable pn E674−24 B34892−6F8N0
SIGNATURE 1100R+ Set User Preferences Set Up Test Program TEST: 7EO1F7– 2J8NH
Retrieving a Test from Memory
1100R+ Memory Location Listing
1100H+ Serial Number: 56832−11H
Mem.
Loc.
Part
Number
Cable
Description
Cable
Signature
1 28−LV298 EEC Lever Arm 2833B6−6F8N0
2 398793−4 Evans Air Simulator IV 3967B9−9G6BF
3 368494−3 Evans Night Shield F40963−9G6BF
4 00560894 Merrit Dialise Power Cable A39CB4−2J8NH
5 00678904 Merrit Display panel Cable 8E10C4−2J8NH
6 E674−24 Dynonet add−on Cable B34892−6F8N0
TEST EDITED Print Test Save Edited Test TEST: 8E10C4-2J8NH
CABLE LEARNED Verify Test Save Learned Test TEST: 8E10C4-2J8NH
SET UP TEST PROGRAM Create New Test Load Test Edit: 7EO1F7– 2J8NH
SAVE: 7EO1F7–2J8NH 4:39CB4-2J8NH 5: 6: B34892-6F8N0
TEST TO LOAD 4: A39CB4-2J8NH 5: 8E10C4-2J8NH 6: B34892-6F8N0
If the cable passes:
If the cable fails:
The screen displays the type of error.
The red LED lights.
The tester sounds
Beep ...
The tester sounds Tick Tick Tick ...
The green LED lights.
The screen displays, PASSED ALL TESTS.
signifying the tester is performing continuous scans checking for intermittent errors.
1 beep = opens 2 beep = short 3 beeps = miswire
FAILED: LOW VOLTAGE View Errors Print Errors Remove => New Test
To get the detailed error information press View Errors or Print Errors.
STEP 5: Remove the cable and connect the next one to the tester.
Step 3: Attach the cable to be tested and start the cable test.
When you remove the cable the display tells you to attach the next cable.
1. Attach the cable to be tested.
Note: If the User Preference Test Mode is set to CONTINUOUS the test will start auto- matically. If Test Mode is set to SINGLE TEST, press START TEST to start the test.
2. If you haven’t already, press Test for the loaded test.
CABLE LEARNED Verify Test Save Learned Test TEST: 39E92F-4Z020
PASSED ALL TESTS Remove Cable STOP TEST RUN REPEAT HIPOT
CONTINUOUS TST MODE Signature 39E92F-4Z020 ** ATTACH CABLE ** Get Test Summary
To restore all Preferences and Settings to Factory Defaults:
To restore User Preferences and Learn settings.
1. From the main menu pr ess Set User Preferences.
2. Scroll do wn once and press Set Factory Defaults.
3. Press RESET.
Changing User Preferences
User Preferences affect the way the tester performs and interacts with the operator.
User Preferences do not affect the critical charac­teristics of the cable test.
To change the User Preferences:
1. Press Set User
Preferences.
SIGNATURE 1100R+ Set User Preferences Set Up Test Program TEST: 7EO1F7– 2J8NH
2. Use selection and arr ow buttons to change User Preferences.
Preference
Name
Description Factory
Default
Test Mode CONTINUOUS: Starts th e cable test as soon
as a connection is sensed. At the end of the cable test. the cable is scanned for intermit­tents until removed . SINGLE TEST: Tester waits to start the test until the TEST is pressed.
CONTI-
NUOUS
Fault
Location
ON: The tester displays an asterisk next to the pin(s) closest to an open, short or miswire. OFF: No fault location information will be displayed.
OFF
Auto Start ON: The tester will automatically start testing
using the loaded test. OFF: Normal tester operation
OFF
Test
Count
ALL CABLES: The test summary includes three counts: total cables tested, cables tested good, and cables tested bad. GOOD CABLES ONLY: The test summary includes only the count for good cables.
ALL
CABLES
Auto Print ON: Allows you to select a report that will
automatically print while testing. Report for­mats vary and will print after each cable, passing cable, or failing cable. OFF: Operator must press PRINT to print test results.
OFF
Volume OFF, LOW, MEDIUM, HIGH: Allows you to
adjust the tester sound volume. See manual if more volume is needed.
MEDIUM
Common User Preferences
Setting
Name
Description Factor y
Default
Conn Res
(Connection Resistance)
Cable connections must be lower than this resistance to be learned and to pass the test.
10.0
LV Insul
Res
(LV Insulation
Resistance)
Unintended connections are considered shorts if under this resistance value. Also, intended connections are considered opens as opposed to having high resistance if over this resis­tance.
100K
Component Resistance
Automatically set when learning components if setting Learn Components is turned on. Com­ponent are recognized as components if above this setting value.
NONE
Learn
Compo-
nents
Only in learn settings. Allows the tester to recognize passive components such as ca­pacitors, diodes, and resistors.
OFF
To change the Learn Settings:
1. From the main menu pr ess Set Up Test Program.
2. Press Create a New Test.
3. Press Set Learn Settings.
To change the Test Settings for the loaded test:
1. If the test you want to change is not loaded, make it the loaded test by learning a sample cable or retrieving a cable from memory.
2. From the main menu, press Set Up Test Program.
3. Press Edit XXXXXX-XXXXX.
Changing Settings for Learning and Testing
7E10F7-2J8NH
Learn/ Test Settings
Learn Settings affect how
a cable is learned.
After a cable is learned these settings become the Test Parameter Settings for that cable.
Test Parameter Settings affect how
a cable is tested.
The Test Parameter Settings determine the Parameter Signature.
Remember, if editing a test program retrieved from memory: The test program in a particular memory
location is not changed until the edited loaded test is saved back to the test’s memory location.
Where XXXXXX-XXXXX is the signature of the cable to edit.
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