CIR-KIT BASIC, ADVANCED, MASTER User manual

la
I
BASIC
E
ADVANCED
I
MASTER
6993-0037
6993-0077
6993-0082
®
REPAIR
INSTRUCTION NO.
5050-0048
THRU-HOLE,
MANUAL
REV.
H
REPLACEMENT
CORNER,
T,
SYSTEMS
PAD,
LAND,
EDGE
CONDUCTOR,
CONNECTOR
GENERAL
INFORMATION
CIR-KITS™ modification ing
lands,
connectors
Three ed
levels
[00000
were
or
repair
plated
on
Printed
different
Master)
of
repair
thru-holes,
CIR-KIT
available
iii
created
of
lifted,
Circuit
Models
in
factory
by
PACE,
damaged
conductors
Assemblies.
to
suit
Inc.
(Basic,
various
or
field.
FIGURE
or
miss-
edge
Advanc-
types
These
1.
SELECTOR
models SHAPEDTRAK, EDGE with addition, nelets/Eyelets; other
include
CONNECTORS
various
Materials,
FRAMES
A
sizes
combinations
combinations
Coatings;
Aids
TRAK-PAD,
each
finishes
of
Tools;
Bonding
Equipment
of
STRAIGHTTRAK,
0.1.Р.
in a “Selector
-PAD
(see
Figure
Abrasives;
agents;
available.
Frame”
In
Fun-
Printed
during
from
usage
CIR-KIT ing blies
desired.
INSTRUCTIONS TRACK/PAD
trouble-free STEP
missing tifying Pad/Eyelet size
nelet/Eyelet
length. manual)
Circuit
faulty
component
(see
Figure
provides a practical
operational
or
following
results:
1—Overlay
“Selector
or
damaged
on
letter
Data
Mill”
“Ball
diameter;
Refer
Assemblies
soldering
failure,
reliability
means
OR
Frame’,
to
sizes.
PLATED
instructions
appropriate (see circuit(s)
frame
Chart)
Tabulation
or
component
improper
solution
to
damaged
modifying
REPAIRING
THRU-HOLE
Figure
reference
a
as
determine
to
drilling;
(c)
correct
be
damaged
removal;
handling
circuitry
DAMAGED
(step-by-step)
TRAK-PAD
3)
matching
note
(see
correct
Funnelet/Eyelet
Chart
restor-
assem-
(PTH)
from
iden-
Trak-
proper
Fun-
back
or
or
as
of
FIGURE
PRINTED
2.
UNDAMAGED
CIRCUIT
DAMAGED
ASSEMBLIES
m
Ant
nL
Ti
@
n
FIGURE
3.
MATCHING
TRAK-PADS
STEP
2—Trim
ductor
bond
remove
with
Double-sided
both
STEP
TRAK-PAD/EYELET
damaged
damaged
may
properly. A correct slide
clearance. that cedure Circuit
with a PACE
(see
coating
the
sides).
3—Using
prevent
easily
component
is Boards).
Figure
PACE
hole
plating
Funnelet/Eyelet.
4).
from
Minichine™
boards
(see
and
the
Funnelet/Eyelet
into
Check
Funnelet/Eyelet
lead
recommended
damaged/lifted
Pro/Vise™
(NOTE:
area
If
coating
that
at
is
Abrasive
will
require
Ball
Mill
recommended
DATA
CHART,
Figure
size
This
prepares
drilled
will
the
Check
Funnelet/Eyelet
fit.
hole
(NOTE:
multi-layer
land
con-
point
of
good
is
present,
to
be
repaired
Wheel.
preparation
drill
removes
hole
to
“burrs”
from
inserting
with a slight
“I.D”
to
This
to
in
out
the
accept
that
should
insure
pro-
Printed
STEP
4—Clean
TRAK-PAD
Stick
of
conductor
solder
(see
PACE
Solvent.
STEP
5—On a flat
sides
of Abrasive with
PACE
will
then
with
Figure
replacement
Stick
(see
Solvent.
remaining
overlap
PACE
using
Remove
surface,
Figure
conductor
with a PACE
Solvent.
.010
or all
flux
carefully
TRAK-PAD
Clean
Abrasive
Pre-tin
.015
rosin
residue
prepare
using a PACE
thoroughly
where
to
core
with
both
FIGURE
6.
CLEANING
CONDUCTOR
FIGURE
7.
CLEANING
TRAK-PAD
STEP
6—Cut
“Selector
the
track
(see
Figure
Frame”
overlaps
prepared
leaving
the
TRAK-PAD
sufficient
conductor a minimum
from
length
so
that
of
STEP
7—Insert
prepared
into
head
board
over
board
STEP
8—Position
TRAK-PAD
pared
Funnelet/Eyelet
TRAK-PAD
existing
nelet/Eyelet).
conductor
hole.
of
Funnelet/Eyelet.
and
rest
with
your
barrel
selected
Insert
on
hand.
hole
Track
be
before
Support
Support
of
(Steps
Figure
(see
taped
Funnelet/Eyelet
Tool
with
(see
Figure
Tool
previously
5
into
position
swage
10).
while
over
6)
stabiliz-
pre-
(NOTE:
with
Fun-
into
base
Flip
FIGURE
FIGURE
E
8.
CUTTING
9.
INSERTING
pe
TRA!
K-PAD
Funnelet
ーー
FUNNELET/EYELET
Funnelet
TRACK
Lower
suppor
Tool
|
STEP
9—
Slide
Master
Figure
methods,
reguirements).
11).
Kits
(NOTE:
you
may
PACE
Tool
Guide
only)
into
Setting
Steps 7 and 8 are
vary
to
suit
(Advanced
Tool
suggested
your
(see
personal
FIGURE
10.
POSITIONING
Tool
Guide
Upper
A
Lower
Tool
Base
GUIDE
|
|
FIGURE
TOOL
Support
TRAK-PAD
Setting
Support
SETTING
Lower
Tool
TRACK
|
Tool
Too!
|
TOOL
STEP Funnelet/Eyelet
10—Position
barrel
Setting
(see
Figure
Tool
12).
into
Setting.
NX
Funnelet
STEP
Kits
only)
hold
Tool
Setting
STEP swage
14).
held
firmly
Slide
down firmly Guide
Tool
12—Push set
(NOTE:
in
Tool
Guide
(Advanced
against
into
will
Funnelet/Eyelet
Make
place).
Printed
place
(see
maintain
Funnel/Eyelet
down
firmly
sure
alignment
Circuit
Figure
barrel).
on
Setting
in
place
Support
13).
(NOTE:
between
Tool
(see
Master
Board
to
Fig-
Tool
is
FIGURE
FIGURE
12.
Lower
Support
POSITIONING
Guide
Setting
—|
Tool
POSITIONING
Guide
Setting Tool
Tool
+
=—
OF
SETTING
OF
\
Support
Funnelet
TOOL
Lower
TOOL
GUIDE
STEP alignment existing is Eyelet avoids to Systems “Hot reliable Holes ment
13—After
conductor
necessary,
barrel
bending
or
provide
Fusing”
interface
(PTH)
setting
overlap
(see
insert
Pro/Vise
turn
of
Track).
Land.
(NOTE:
pre-tinned
repair
on
double-sided
Training).
Funnelet/Eyelet,
of
TRAK-PAD
Figure
means
Eyelets for
blade
fine
Solder
PACE
damaged
boards.
15).
alignment.
Funnelet/Eyelet
Fused
“Flat
to
Track
alignment
into
Funnelet/
Eyeletting
Setting”
create
Plated
(See
check
most
Thru-
Equip-
with
This
Lower
Support
FIGURE
yy
FIGURE
SWAGE
SOLDERING
|
SETTING
OF
FUNNELET
Funnelet
FUNNELET
TO
TRACK
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