Circutor PV2-6, PV2-8, PV2-10, PV2-12, PV2-16 Installation Manual

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INSTALLATION GUIDE

(M233A01-03-18A)

Canopies

PV2

Installation Guide

SAFETY PRECAUTIONS

DISCLAIMER

CIRCUTOR, SA reserves the right to make modi cations to the device or the unit speci ca-

tions set out in this instruction manual without prior notice.

CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device speci cations and the most updated manuals.

www.circutor.com

CIRCUTOR, recommends using the original cables and accessories that are supplied with the device.

DANGER

Warns of a risk, which could result in personal injury or material damage.

ATTENTION

Indicates that special attention should be paid to a speci c point.

Follow the warnings described in this manual with the symbols shown below.

If you must handle the unit for its installation, start-up or maintenance, the following should be taken into consideration:

Incorrect handling or installation of the unit may result in injury to personnel as well as damage to the unit. In particular, handling with voltages applied may result in electric shock, which may cause death or serious injury to personnel. Defective installation or maintenance may also lead to the risk of  re. Read the manual carefully prior to connecting the unit. Follow all installation and maintenance instructions throughout the unit’s working life. Pay special attention to the installation standards of the National Electrical Code.

Refer to the instruction manual before using the unit

In this manual, if the instructions marked with this symbol are not respected or carried out correctly, it can result in injury or damage to the unit and /or installations.

CIRCUTOR, SA reserves the right to modify features or the product manual without prior noti cation.

Installation Guide

PV2

CONTENTS

SAFETY PRECAUTIONS ��3 DISCLAIMER �� 3 CONTENTS �� 4 REVISION LOG ��5 1�- WARRANTY CERTIFICATE FOR THE CANOPIES ��6 2�- FORESEEABLE MISUSE ��7 3�- PV2 MODELS �� 8 4�- COMPONENTS ��9

4�1�- FEET AND WINGS �� 10 4�2�- BEAMS, PROFILES AND FASTENING OF MODULES �� 11

5�- PREPARATION OF THE INSTALLATION �� 12

5�1�- STUDY INTO THE ELECTRICAL PROJECT ��12

5�1�1�- STANDARD INSTALLATION WITH RECHARGE POINT IN START FOOT ��12 5�1�2�-STANDARD INSTALLATION WITH RECHARGE POINT IN START AND END FOOT ��12

5�1�3�- MAJOR INSTALLATION ��13

5�1�4�- INTERNAL CONNECTION OF FEET ��13 5�2�- PREPARATION OF FOOTINGS ��14 5�3�- EARTH CONNECTION �� 15 5�4�- ASSEMBLE TEMPLATES ��15 5�5�- FILLING THE FOOTINGS ��16 5�6�- REMOVE UPPER TEMPLATE �� 16

6�- ASSEMBLY OF FEET AND WINGS �� 17

6�1�- FOOT INSTALLATION (A) ��17 6�2�- FOOT INSTALLATION (B) ��18 6�3�- INSTALLATION OF FEET REINFORCEMENT ��19 6�4- INSTALLATION OF WINGS (A) ��20 6�5- INSTALLATION OF WINGS (B) ��21 6�6- ALIGNMENT OF THE FEET ��22

7�- ASSEMBLY OF BEAMS �� 23

7�1- FITTING OF ANGLES ��23 7�2- BEAM ANGLES ��24 7�3 - FITTING OF BEAMS ��25 7�4 - INSTALLATION OF EARTHING POINT ��26

8�- PROFILES AND MODULES ��27

8�1 - PREPARATION OF PROFILES ��27 8�2 - FITTING OF CENTRAL PROFILES ��28 8�3 - FITTING OF SIDE PROFILES �� 29 8�4 - FASTENING OF MODULES A ��30 8�5 - FASTENING OF MODULES B ��31 8�6 - CONNECTION OF STRINGS �� 32

9�- FINAL FOUNDATIONS �� 33 10�- INSTALLATION OF THE CHARGER ��34 11�- USAGE AND MAINTENANCE ��35

11�1 - INSTALLATION �� 35

11�1�1�- ASSEMBLY ACCORDING TO MANUFACTURER SPECIFICATIONS �� 35

11�1�2�- DIFFICULTIES AND VARIATIONS DURING ASSEMBLY �� 35

11�1�3�- BONDING OF PARTS AND TIGHTENING TORQUE �� 35

11�1�4�- FOUNDATIONS, ALIGNMENT AND LEVELLING OF THE CANOPIES �� 35

11�1�5�- LOCATION AND CHARACTERISTICS OF THE INSTALLATION ZONE �� 35 11�2 - USE AND UPKEEP ��36

11�2�1�- STRUCTURAL ELEMENTS MUST NOT BE MODIFIED �� 36

11�2�2�- USAGE OVERLOAD INDICATED IN THE PROJECT MUST NOT BE EXCEEDED �� 36

11�2�3�- THE ORIGINAL STATUS OF THE ELEMENTS OF THE CANOPY CANNOT BE MODIFIED �� 36

11�2�4�- AVOID THE CONTACT OF THE STEEL WITH OXIDISING OR AGGRESSIVE ELEMENTS ��36 11�3 - REVISION AND MAINTENANCE �� 37

11�3�1�- GENERAL CONDITIONS �� 37

11�3�2�- REVISION AND MAINTENANCE TASKS �� 37

11�3�3�- CASES THAT INVOLVE SPECIAL REVIEWS ��38

12�- MAINTENANCE AND TECHNICAL SERVICE �� 39

PV2

Installation Guide

REVISION LOG

Table 1: Revision log�

Date Revision Description

11/18 M233A01-03-18A Initial version

Note : The images of the devices are for illustrative purposes only and may differ from the original device.

Installation Guide

PV2

1�- WARRANTY CERTIFICATE FOR THE CANOPIES

10 year Warranty for defects in materials or manufacturing aws.

CIRCUTOR hereby guarantees, for a period of 10 years, from the date of delivery to the buyer, that its canopies are free of any defect in their materials or manufacture that hinder their normal operation under proper conditions of usage, installation and maintenance.

If, at any time, during the period of validity of this guarantee, the appearance of defects in their materials or their manufacture occurs, CIRCUTOR undertakes to replace the defective structure.

The guarantees contained in this Certicate will be provided by CIRCUTOR subject to the general terms and conditions expressed below:

Exclusions and Limitations of Guarantees

Those damages and faults established herein will be exempt from the warranty rights whenever these arise from:

1�- Accidents or negligent, improper or unsuitable use. 2�- Failing to respect the installation, usage and maintenance instructions set forth.

CIRCUTOR reserves the right to supply a different model of structure to handle the accepted

warranty claims, for replacement or expansion, in the event that the original model was no longer manufactured.

Admitted usage

This type of canopy is a metallic structure with two basic functions:

 To support a cover of photovoltaic solar modules or thermal solar panels, for the production of running or hot water respectively.

To protect motor vehicles, motorcycles, bicycles, people, etc. from the sun and the rain under the cover.

PV2

Installation Guide

2�- FORESEEABLE MISUSE

This type of canopy is not intended to:

 To withstand overloads higher than those indicated in the corresponding certicate of technical characteristics, due to meteorological conditions (snow and wind) of the site and the own weight of the solar panels.

 People will not be allowed to climb onto the canopy, with the exception of those who access it to carry out maintenance and assembly tasks. No more than one person with their personal work material (100 kg) may climb onto the canopy.

 It is not allowed to cover the sides, front or rear with any type of enclosure that wholly or partially prevents the passage of the wind.

 The installation of posters or jutting elements is not allowed, nor in general, any added element that increases the surface exposed to the wind.

 Only the assembly of original parts and components supplied by CIRCUTOR is allowed.

 CIRCUTOR will not be held liable for any unauthorised modication to the canopy, once the

same has been put into service.

 If a wall is installed along the entire length of the canopy, a special study will be required to vary the coefcient of obstruction contemplated in the calculation.

Figure 1: Variation of the obstruction coefcient.

 If the canopy is installed in the vicinity of a height change or on a steep wall or mound that increases the height of the canopy above the ground level to more than 3 m in height at the centre point of the roong, a special study will be required owing to the modication of the pressure and suction coefcients considered in the calculation.

Installation Guide

PV2

3�- PV2 MODELS

Figure 2: PV2 Models�

Table 2: PV2 Models�

Model Length kWp Plazas Feet

PV2-2 5,0 m 4,20 kWp 2 2 PV2-3 8,0 m 6,72 kWp 3 2 PV2-4 10,0 m 8,40 kWp 4 3 PV2-5 13,0 m 10,92 kWp 5 3 PV2-6 15,0 m 12,60 kWp 6 3

PV2-8 20,0 m 16,80 kWp 8 4 PV2-10 25,0 m 21,00 kWp 10 5 PV2-12 30,0 m 25,20 kWp 12 5 PV2-14 35,0 m 29,40 kWp 14 6 PV2-16 40,0 m 33,60 kWp 16 7 PV2-18 45,0 m 37,80 kWp 18 7 PV2-20 50,0 m 42,00 kWp 20 8 PV2-22 55,0 m 46,20 kWp 22 9 PV2-24 60,0 m 50,40 kWp 24 9 PV2-26 65,0 m 54,60 kWp 26 10 PV2-28 70,0 m 58,80 kWp 28 11 PV2-30 75,0 m 63,00 kWp 30 11 PV2-32 80,0 m 67,20 kWp 32 12 PV2-34 85,0 m 71,40 kWp 34 13 PV2-36 90,0 m 75,60 kWp 36 13 PV2-38 95,0 m 79,80 kWp 38 14 PV2-40 100,0 m 84,00 kWp 40 15 PV2-42 105,0 m 88,20 kWp 42 15

PV2

Installation Guide

4�- COMPONENTS

PPV10APLI

TV10APLI

Figure 3: PV2 Components�

Installation Guide

PV2

4.1.- FEET AND WINGS

2u.

4u.

DIN 931

DIN 6923

DIN 934

DIN 9021

M20X130

M10 M24 Zn

M24

M20

M24

(17u.)

(16u.) (24u.)

(4u.)

(26u.)

(8u.)

DIN 603

M10X25

M10X50

(8u.)

M20

(17u.)

2u.

RIGHT VIEW

LEFT VIEW

[M202700000000]

WING ANGLE

[M224700000000]

[M225700000000]

ANGLE BEAM B

ANGLE BANGLE A

[M239700000000]

WING START

[M230700000000]

START FOOT

RIGHT VIEW

[M26700000000]

CENTRAL WING

4u.

[M202700000000]

WING ANGLE

[M233700000000]

CENTRAL FOOT

[M26700000000]

CENTRAL WING

DIN 931

DIN 6923

DIN 934

DIN 9021

M20X130

M10 M24 Zn

M24

M20

M24

(27u.)

(32u.) (24u.)

(4u.)

(26u.)

(8u.)

DIN 603

M10X25

M10X50

(16u.)

M20

(17u.)

2u.

4u.

2u.

RIGHT VIEW

LEFT VIEW

END WING

[M225700000000]

ANGLE BEAM B

[M236700000000]

END FOOT

END WING

DIN 931

DIN 6923

DIN 934

DIN 9021

M20X130

M10 M24 Zn

M24

M20

M24

(17u.)

(16u.) (24u.)

(4u.)

(26u.)

(8u.)

DIN 603

M10X25

M10X50

(8u.)

M20

(17u.)

LEFT VIEW

[M226700000000]

ANGLE BEAM C

CENTRAL FOOT

[M233700000000]

[M253700000000]

ANGLE BEAM A

[M224700000000]

[M202700000000]

WING ANGLE

PV2

Installation Guide

4.2.- BEAMS, PROFILES AND FASTENING OF MODULES

Model MODULES BEAM

M103200000002 M109200000002

SCREW

M104200000006 M104200000005 M106200000001 M108A00000000 SCREW

PV2-2 15 4 4 2 16 6 4 48 8 8

PV2-3 24 4 7 2 28 12 4 84 14 14

PV2-4 30 8 8 4 32 12 8 96 16 16

PV2-6 45 8 14 2 56 22 8 168 28 28

PV2-8 60 12 18 4 72 28 12 216 36 36

PV2-10 75 16 22 6 88 34 16 264 44 44

PV2-12 90 16 28 4 11 2 44 16 336 56 56

PV2-14 105 20 32 6 128 50 20 384 64 64

PV2-16 120 24 36 8 144 56 24 432 72 72

PV2-18 135 24 42 6 168 66 24 504 84 84

PV2-20 150 28 46 8 184 72 28 552 92 92

PV2-22 165 32 50 10 200 78 32 600 100 100

PV2-24 180 32 56 8 224 88 32 672 11 2 112

PV2-26 195 36 60 10 240 94 36 720 120 120

PV2-28 210 40 64 12 256 100 40 768 128 128

PV2-30 225 40 70 10 280 110 40 840 140 140

PV2-32 240 44 74 12 296 11 6 44 880 148 148

PV2-34 255 48 78 14 312 122 48 936 156 156

PV2-36 270 48 84 12 336 132 48 1008 168 168

PV2-38 285 52 88 14 352 138 52 1056 176 176

PV2-40 300 56 92 16 368 144 56 1104 184 184

PV2-42 315 56 119 14 476 154 56 1176 238 238

M10

M14

BEAMS

MODULES

PLACKET

Installation Guide

PV2

5�- PREPARATION OF THE INSTALLATION

5.1.- STUDY INTO THE ELECTRICAL PROJECT

5�1�1�- STANDARD INSTALLATION WITH RECHARGE POINT IN START FOOT

Lowering of strings (DC wiring) per start foot. Power supply to recharging point in start foot (AC wiring).

Figure 4: Standard installation with recharging point in start foot�

5�1�2�-STANDARD INSTALLATION WITH RECHARGE POINT IN START AND END FOOT

Lowering of strings (DC wiring) per start foot. Power supply to recharging point in start and end foot (AC wiring).

Figure 5: Standard installation with recharging point in start and end foot�

PV2

Installation Guide

+ 28 hidden pages

Circutor PV2-6, PV2-8, PV2-10, PV2-12, PV2-16 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual