
CCL-CP1E/B ELECTRIC VEHICLE CHARGING
SYSTEM IN MODE3 SYSTEM
INSTALLATION AND USER MANUAL
V1.0

ment is copyrighted, 2010
reserved. Circontrol, S.A. reserves the right to make improvements to the
products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in
or by any means without the prior written permission of the original
manufacturer. Information provided in this manual is intended to be accurate
and reliable. However, the original manufacturer assumes no responsibility for
its use, or for any infringeme
All other product names or trademarks are properties of their respective owners.
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CCL-
Circontrol, S.A. All rights are
nts upon the rights of third parties that may result

CONTENTS:
INSTALLATION AND
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4.1 P
REVIOUS VERIFICATION
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4.4 E
LECTRICAL INSTALLATI
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Charge operation for Models with RFID reader and display CCL
End of charge cycle (Normal end)
End of charge cycle (end of credit)
End of charge cycle (missing
5.2 R
ETRIEVE CREDIT OPERA
Previous cycle interrupted card
5.3 M
ISSING CREDIT OPERAT
5.4 C
HARGE OPERATION FOR
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6.6 S
PARED PARTS AND RECO
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ENERAL CONSIDERATIONS
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ODEL WITHOUT
RFID
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CCL-CP1EB MOD3.
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This user manual provides basic information about the electric vehicle charging unit:
Important instructions will be shown inside a box. In some cases, these will include
special symbols. Their me
WARNING! DANGER! ELECTRICAL RISK!
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charge units provide to electric vehicles a
EN 61851-1.
Comparing with a simple
Safe collection of energy for the installation’s operator. Prevents fraud and
Reliable measurement system for the user, since only the energy consumed is
interrupted charging cycle. The system is not powered during all other cycles
Current theft prevention function. The operation is interrupted if the socked is
removed during the charging process,
to the base until the user is identified again.
stopped before the physical disconnection of the connector.
Intelligent charging process (off
tc.) when complemented with the PC and in hourly discrimination periods.
Let not exceed the maximum permissible current of the cable. (Insurance for
the car does not have an overload, by recognizing
power available through a Duty Cycle. Allowing
that recharge point can supply, depending of the contracted power line.
Reports the need for vehicle ventilation. Allows determining the battery type of
the car, connected to the charg
location of the site, knowing the type of load acceptable by the vehicle.
The system is complemented with:
paid cards. Available without credit (to recharge later) and pre
paid card writer. There are three models available:
Integral model, capable of accepting credit cards and notes, CCL
software version with USB peripheral, CCL
Union directives for this type of equipments.
The main standards that have been taken into account during the design phase are as
Bases, sockets, vehicle coupling devices and vehicle access
ints. Electric vehicle conductive charging. Part 1: Charging electrical vehicles of up to
250A in alternating current and 400A in direct current
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CCL-CP1E/B MOD3 offers the following:
reading of the energy consumed.
against electrical risks. Current is only present in a non
so that no more energy will be supplied
Ensure the power supply is
peak hours, distribution of power available,
ing point and depending on this, and the
requirements, and the current European

Electric Vehicle Conductive Charging System. Part 1: General
requirements.
UNE EN 61851-
Part 21: Requirements of the electric vehicle for its conductive connection to the
in A.C. and D.C.
UNE EN 61851-
Part 22: A.C. charging station for electric
Other Standards: IEC61000, IEC60364
In accordance with these Standards, the MULTIPOINT SYSTEM has been designed
charging system, as described in the 61851 Standard:
system with 30mA sensitivity is obligated for these systems.
Vehicles cannot
installed.
This unit has been designed for outdoor use. It has an IP
accordance with ANSI/IEC 60529
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ectric Vehicle Conductive Charging System.
Electric Vehicle Conductive Charging System.
be charged if these systems are not

Do not use connection cables that are not in perfect working order.
design, i.e., for any application that is unrelated to charging electric vehicles.
will be void and CIRCONTROL shall not be liable for any future malfunction.
Strictly follow the current safety regulations.
Do not repair or install elements while the unit
Only authorised and trained personnel can access the elements powered with
voltages inside the unit.
Check the operation of the earth leakage relay periodically (at least once a month)
and always after maintenance operations.
ust be checked once a year by qualified personnel.
Any unit with defects or faults that could represent a risk to the user must be
removed from service (broken plugs, lids that do not close, etc.).
Do not use spare parts that are not original of CIRCONTROL
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for other uses that have not been specified in its
unit. In case the unit is modified, the warranty

Make sure that the materials have not been damaged during transport.
Make sure that the voltage used on the board is suitable for the place/country
where it will be operating.
Make sure that the connection bases
the unit will be operating
is designed to be anchored to the wall and is expected to 4 points for
Not providing the anchor material as this will depend on
the box. The anchoring operation is the same as in any electrical panel in common use.
To open the box lid it has to be used the type key of screw that it was delivered to its proper
maintenance and so does not cause
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are suitable for the place/country where
the material where it will be anchored

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Qualified professionals must undertake all
regardless of whether a project is needed or not, depending on the power installed.
The device already includes 30mA differential protection required, so if it’s necessary to
, it must be selective or time sensitivity.
responsible for the design of the facility, so that REBT is met and to ensure maximum
system availability.
This device can not
be installed in places where there is a risk of explosion (explosive
The minimum breaking power of the automatic header switch (circuit breaker) must be
Esta información es únicamente a título informativo, no ac
por cualquier posible daño o perjuicio que la instalación pueda provocar. Es el instalador final
quien deberá elegir (bajo su responsabilidad) la forma de instalación en función de las
variables citadas, especialmente las l
There is a ground terminal that
The minimum section of the conductors must be 6mm
the installation conditions (length, ducts,…)
appendices. The responsibility for the installation corresponds to the authorized
installer that designs and makes.
Depending on the model, t
devices, so it will be able to send and receive commands or information.
installation must follow the requirements that the standard
among others, the linear topology, end
Such communication can be enhanced by connecting to R
module or multipoint system; data can then be stored and accessed via Ethernet..
The following layouts show the outline of the installation in blocks. They are shown
for information purposes only.
dimensioning the section, protection elements and lengths, in compliance with the
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activities related to the electrical installation,
This unit has been designed for its use in a single
230Va.c. and three-phase 400Va.c.
The choice must be made by
eptándose responsabilidad alguna
egalmente exigibles en su país.
must be properly wired to the conductor with the
S VERY IMPORTANT ITS RIGHT CONNECTION AND
, but that will be in function of
may be higher. Consult REBT or the
he device is able to communicate by Rs
of line resistor, shielding,
n any case, the end user must be protected against
indirect contact with a residual voltage relay (DDR or
differences) with a sensitivity of 30mA.
The installation company will be responsible for

MODE 3 charging station have three diferent leds indicators GREEN, ORANGE
indicate estate of equipment
: Indicates system is charging .
system has found one problem.
Charge operation for Models with RFID reader and display
1.Once unit get Power supply, verify unit is ready.
Connect the electric vehicle with Type 2
3. Approach RFID TAG to the unit for charge
4.Show RFID Tag to the unit for STOP charge.
5. Now you can unplug electric vehicle.
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stem is ready for charge.
Unit is ready for charging
2. CHARGE indicator light
Do not unplug connector from Vehicle

1. Present the RFID card to the reader.
2. Cycle is interrupted.
3. Disconnect the charge.
ed is retrieved to the card. “00
5. Displays the credit. “00”
5.1.3 End of charge cycle (end of credit
1. If it’s displayed “o” stopped, indicate
Digit 1, channel one NO active. Digit 2, c
2. Present the RFID card to the reader.
3. Disconnect the charge.
it is retrieved to the card. “xx
5. Displays the credit. “xx”
The following explanation refers to loans used but as a symbol
countries where the currency has a similar magnitude to the EURO (
In countries where the currency is very different order of magnitude to the EURO (
conversion can be easily calculated, which for example is 1 c
that case, speaking of credit makes more sense.
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redit = 1000 local units. In

If the claim is correct, a deposit is deducted from the card and transferred
Select the charging shocked
The system connects the power and starts the control of credit as the energy
The display shows a segment simulating a twisting motion with a speed
5.1.3 End of charge cycle
The credit not consumed is retrieved to the card. “xx”
6. Remove the card.
5.1.4 End of charge cycle (
If it’s displayed “o” stopped, indicate
Digit 1, channel one NO active. Digit 2, channel two NO active.
The credit is retrieved to the car
Displays the credit. “00”
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that the system has stopped the charging

5.1.5 End of charge cycle (
Remnant credit of the unit is returned to the card
6. Remove tag.
This Stop mode only
can happens after one minute f
consumption has occurred.
Following Interruption of the charging cycle through no fault of the user
After the interruption outside the client, when it returns to
available, whether or not in use the unit for another client, the following operatio
Previous cycle interrupted card
The system looks for the target on to the “TAG” code buffer.
Once found retrieves the value of credit that user had before the cycle was
Once you update the card, the
Once retrieved the credit the card is ready for a new charge cycle.
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T active. Digit two, channel two NOT activ
m charge start, if not power
in the buffer the "TAG" code of the card.

If the credit is not correct, the display show “00”
new cycle.
4. Remove the card.
5.3.2
“rC” – Credit retrieve.
“Ex” – Error x.
“ . ” –
Channel indication that it is
Charge operation for Model without RFID reader CCL
powered , please verify unit is ready to work.
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on resting time. (During this time there is no reading
cycle if oscillates vertically.
to the unit and connect other side to Electrical Vehicle
marker.
Unit is ready for charging.
Unit will start with safety
2. CHARGE indicator light
Stop charge mode unplugging Type 2

The vehicles charge system
offer charge service safely both indoors and public places and hold a continuous use
recharge service.
- CCL-CP1E/B MOD3,
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is an electrical and mechanical set able
output parking box with communication.

depending on model, with Allen screws.
is opened the electrical devices ar
To continue with the removal, follow the following sequence:
Disconnect the power supply before disconnect electrical intervention. Only
trained personnel are authorized, and with the precautions and ap
personal protective equipment.
If it’s not possibly to take the whole power supply, for example because there
are others posts on charge, disconnect the power supply from local area
ATENTION WITH THE DISCONNECTION PROCESS!
ress the test button. This test will show if the
(sensibility). Is recommended to do in each intervention.
trained personnel. Remember that the test button does not
residual circuit breaker is not powered.
be careful to avoid manipulation closer it. Do not do any operation if
there are faulty cables, insulation damage or vulnerability of a
Disconnect the ground cable.
Must use Allen wrench to screw supplied appliances for proper maintenance
and do not cause premature degradation
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charger is necessary to open the back
e able to be manipulated and the
has not jumped, stop until the fault has been repaired by
input terminals can be powered so it has to

Carry out the same steps in reverse order of removal.
If the power supply was cut up
. If it is not possible to supply it just
If long time passed between the disconnection operations
sensitivity test again as indicated in the previous section.
Proceed to press the test button.
If keeps not running, treat the incident as a failure, with the protocol
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RCCB should be reconnected again
, supply the devices to test the
raise the handle to rearm the

The recommended preventive maintenance and his frequency is the following:
6.4.1 MONTHLY:
- Sensibility test.
6.4.2 YEARLY:
- Do the monthly
Check the electrical wiring is correctly, there are no
insulation or defects on the components.
the proper tightening of the screws on the pow
General cleaning on the electrical components area and the lower hat area.
Remove with a brush the dust. Clean inside the card reader with the brush or o
Check the connection state base is correct
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works correctly. We recommend test it
plug (is not necessary to test it on both).
REMEMBER TO REMOVE POWER!
and circuit breakers to which access is provided.

If no credits discounts despite consumption. Then the toroidal
transformer is probably assembled incorrectly
It could be problems with the corresponding card energy control (the main
or auxiliary). If it is appro
replace the corresponding toroidal transformer. Attention to assembling the
toroidal transformer because it has polarity.
It is also important whatever the
that the original bridges have inserted, and reproduce in the spare card. Do
not replace any card under supply or with a different type.
If there is no reaction when the card is inserted, probably it not
COMUNICATION PROBLEMS ( COM
The communication follows always the same order:
communicates with the network. Obviously the posts which don’t have R
a communication interruption check as the following order,
depending with the material that the
I case that doesn’t work, check the twisted cable Rs
reliability and is will connected.
necessary to know the PowerStudio and connect by modem or
Ethernet cable (inverted).
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priate replace it, remember that it must also
The ground wire must pass the
type of electronic card to replace, to verify
440 communicates with modem. Modem
led of the X2 card Works correctly (see on electrical
. The communication with R-
440 communicates with the X2, the led Tx and Rx
Terminal A = (+), Terminal B =( -)
configuration is charged correctly. I

there is nothing displayed when a valid card is introduced
there is no voltage. The REC2 jumped or
When charge is requires and there is a rC on the display it is not a real
The charge does not start because the card is recovering the
credit. That credit was saved because the previous load that car
pared parts and recommended tools
The required tools to perform proper preventive or corrective maintenance are the
normal installation electrician. The PPE (Personal Protective Equipment) are also
common, and should be designed by the
who makes the assistance.
The following mentioned tools are the only not commonly used:
Flat brush with long hair.
The amount and type of recommended spare parts are described in the following list
Main card control. If this card is replaced, also replace the toroidal. The
spare card brings its own toroidal. We recommend having 1 unit per
Auxiliary card. If it is replaced, also replace his toroidal. The spare card
Plug bases. We recommend having 2 units per
RBC. Check the sensibility of the
recommend having 1 unit per
Power relay. We recommend having 2 units per
ent protector. We recommend having 2 units per 10
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the power supply has been
Prevention Service employee responsible
al. We recommend having 1 unit per
We recommend having 1 unit per
of the lid. We recommend having 30 units per

The information that appears briefly in the card reader display shows the firmware
version number, i.e. 29 is version 2.9.
Errors "E1, E2, E4" have automatic recovery.
8 8
9 9
L
2 9
H
o
L
H
-
o
.
E 4
E 2
E 3
r C
E 1
.
-
Software version is displayed for 1 second after unit is connected to the electrical supply
Indicates credit avalible when the RFID card is presented to the card reader. Example '88'
When the credit number is flashing '99' this indicates that the credit value is greater than 99
Socket 1. Allows charging regardless of avaliable credit. This option only works with a suitably
formatted card and the correct software upgrade in the charging equipment
Socket 2. Allows charging regardless of avaliable credit. This option only works with a suitably
formatted card and the correct software upgrade in the charging equipment
Socket 1. 'H' indicates that the charging unit has reached the preset time limit. This feature can
be enabled or disabled by the factory using the charging equipment software
Socket 2. 'H' indicates that the charging unit has reached the preset time limit. This feature can
be enabled or disabled by the factory using the charging equipment software
Socket 1. '0' flashing indicates the charging unit has reached the preset time allowed for a
Socket 2. '0' flashing indicates the charging unit has reached the preset time allowed for a
It draws a card of the channel 1, properly updated or insert a card that is not correct
RFID Reader unable to read card
RFID Reader unable to write to card
It draws a card of the channel 2, properly updated or insert a card that is not correct
Socket 1. A segment fixed in one position indicates there is no load. When the segment is
rotating it indicates charging. The speed of the rotation indicates the amount of load
Socket 2. A segment fixed in one position indicates there is no load. When the segment is
rotating it indicates charging. The speed of the rotation indicates the amount of load
Credit recovery failed in a previous cycle. Reset the system
Communication failed with RFID card reader
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ard. Topographic distribution.
485 twisted cable connection:
485 TACHNICAL CHARACTERISTICS
The number of nodes must be changed
when it is integrated into a network by factory
default is set at 98, the same goes for the
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with phases L1,L2,L3,neutral as show the figure.
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asic or Threefasic configuration to contactor,

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Topographic distribution.

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230V/400Vc.a. L+N+PE ±10 %

Recommended section cable
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Our group belongs to and is actively involved in various committees on the Electric
Association (International Association works for the standardization of
charging stations for electric vehicles). Certified members.
• ASESGA (Spanish Association of Car Parks and Garages). Technology Committee.
• AFME (Association of Electrical Manufactu
• CEEC (Cluster Energy Efficiency Catalunya). Electric Mobility Group.
• AMEC URBIS (Spanish Association of Urban Equipment and Traffic). Electric Vehicle
• Forever (Spanish Forum Electric Vehicle).
VE (Association of Business Innovative Electric Vehicle Infrastructure).
Viladecavalls (Barcelona)
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rers). Electric Vehicle Working Group.