The software contains proprietary information of Syntech Information Company; it is provided under a
license agreement containing restrictions on use and disclosure and is also protected by copyright law.
Reverse engineering of the software is prohibited.
Due to continued product development this information may change without notice. The information and
intellectual property contained herein is confidential between Syntech Information and the client and
remains the exclusive property of Syntech Information. If you find any problems in the documentation,
please report them to us in writing. Syntech Information does not warrant that this document is error-free.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by
any means, electronic, mechanical, photocopying, recording or otherwise without the prior written
permission of Syntech Information.
For product consultancy and technical support, please contact your local sales representative. Also, you may
visit our web site for more information.
The CipherLab logo is a registered trademark of Syntech Information Co., Ltd.
Website: http://www.cipherlab.com
Syntech Information Co., Ltd.
II
FCC & Canada Regulations:
zThis device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
zThis device has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiated radio frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
-Reorient or relocate the receiving antenna.
-Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
-Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not expressly approved by the party responsible for compliance could
void the user‘s authority to operate the equipment.
zThis device complies with FCC radiation exposure limits set forth for an uncontrolled
environment. In order to avoid the possibility of exceeding the FCC radio frequency exposure
limits, human proximity to the antenna shall not be less than 20cm (8 inches) during normal
operation.
zThis device can not be worn on the body and at least keep it 20 cm away from body parts other
than hand, wrists, feet and ankles.
III
Care & Maintenance
This section is specifically prepared for those who are in charge of taking care of the terminal, such as a
terminal operator or maintenance engineer.
Here are some tips on how to take care and maintain the terminal.
Taking care of the terminal
Always keep electric equipments, such as the terminal, away from any flammable sources.
Always make sure there is stable power supply for the terminal or its peripherals to operate properly.
This terminal is intended for industrial use. Although the terminal is rated IP 64, it may do damage to the
terminal when being exposed to extreme temperatures or soaked wet.
When the body of the terminal gets dirty, use a clean and wet cloth to wipe off the dust. DO NOT use/mix
any bleach or cleaner. Always keep the LCD dry.
For a liquid crystal display (LCD) or touch screen, DO NOT use any pointed or sharp object to move
against the surface. Use a clean, non-abrasive, lint-free cloth to wipe dust off the screen.
Maintaining the terminal
If you want to put away the terminal for a period of time, download the collected data to a host first, and
then take out the battery pack. Store the terminal and battery pack separately.
When the terminal resumes its work, the main and backup batteries will take a certain time to become
fully charged.
If you shall find the terminal malfunctioning, refer to the Troubleshooting section for self help first.
If the problem persists, write down the specific scenario and consult your local sales representative.
Under no circumstances, internal components are self-serviceable.
IV
Getting Started
Below illustrates how to have the terminal ready to work. This scenario makes use of a cradle, which may be
replaced by a gang charger and other interface to PC.
Revision History ...........................................................................................................................................2
2.2 Hand Strap ............................................................................................................................................24
3.1 Program Module ...................................................................................................................................35
3.2 System & Kernel Modules....................................................................................................................36
CHAPTER 4: Configuring CPT-8500 37
4.1 System Menu ........................................................................................................................................38
4.1.7 Bluetooth Menu......................................................................................................................50
4.1.8 IEEE 802.11b Menu ...............................................................................................................62
4.2 Program Manager .................................................................................................................................70
4.3 Kernel Menu .........................................................................................................................................75
4.3.1 Kernel Information .................................................................................................................76
Download, RS-232 or IrDA interface.........................................................................................................90
TcpLoad, IP interface .................................................................................................................................91
Index 92
iv
Table of Figures
Figure 1: Have CPT-8500 ready ................................................................................................V
Figure 16: Downloading through Program Manager.............................................................72
Figure 17: Downloading in Kernel mode .................................................................................87
Figure 18: Downloading in Program Manager mode.............................................................87
1
Preface
The CPT-8500 Industrial Portable Data Terminal is a robust, versatile, high performance
terminal. It is specifically designed for all-day, everyday use as well as for data-intensive
applications in harsh environments.
This line of product comes with built-in Bluetooth wireless technology and allows for
optional 802.11b and/or GSM/GPRS modules, enabling all the time, anywhere applications
and seamless real time sharing of performance. The terminal is bundled with powerful and
rich features to ensure success in timely processing of information, even in rigorous
industrial environments, and thus, makes an ideal choice for a wireless solution in either
increasing business flexibility or answering the demanding needs of heavy-duty terminals.
Being programmable, this handy terminal can run custom applications or terminal
emulation applications.
This manual serves to guide you through how to install, configure, and operate the terminal.
The Care & Maintenance section is specifically prepared for those who are in charge of
taking care of the terminal.
We recommend you to keep one copy of the manual at hand for quick reference or
maintenance purposes. To avoid any improper disposal or operation, please read the manual
thoroughly before use.
Ergonomic design - ruggedized yet streamlined, with hand strap for secure hold.
Built tough to survive harsh environments - splash, dust & drop resistant.
Upgradeable memory - optional memory card provides up to 8 MB for data and
program storage.
Dual mode support - One scan engine (integrated barcode scanner/imager) plus one
RFID reader.
Total wireless solution - connectivity includes IrDA, Bluetooth, 802.11b and
GSM/GPRS.
Large graphic monochrome LCD touch screen supports double-byte characters, user
fonts, and bitmap graphics. The touch screen featuring signature capture is activated
with its stylus or a finger. Software programmable.
Programmable feedback includes buzzer, status light and vibrator.
Quick link to any backend database through VT100/200 and IBM 5250 emulation.
Proprietary programming tool - Windows-based application generator (AG) for easy
customization of preloaded AG application.
Programming support includes BASIC & C compilers.
4 Industrial CPT-8500 Reference Manual
1.2 Nomenclature
1.2.1 CPT-8500
Figure 2: Nomenclature (front & back)
Chapter 1 Introducing CPT-8500 5
1.2.2 Accessories & Peripherals
Figure 3: Nomenclature of accessories
6 Industrial CPT-8500 Reference Manual
1.2.3 Dimensions
Figure 4: Dimensions
Chapter 1 Introducing CPT-8500 7
1.3 Features
1.3.1 Power
¾ Main Battery
The CPT-8500 is powered by a rechargeable 3.7 V/4000 mAh Li-ion battery pack, and it
takes approximately four hours to fully charge it. During normal operation, the terminal can
work for up to 500 hours.
For power saving purpose, always turn off the backlight while working in a well-lit area.
When the backlight is on for extended periods of time, the main battery will become low
sooner than expected.
The smart battery icon on the LCD screen shows the status of power consumption. There
are two ways to monitor a low battery charge or discharged battery from the screen.
Examine the level of the 4-bar battery icon
Monitor voltage level (see 4.1.5 Power
)
¾ Backup Battery
In addition, one 3.0 V/7 mAh rechargeable Lithium button cell on the main board retains
data in SRAM and maintains the running of the real-time clock and calendar. It takes at least
twenty-four hours to fully charge the backup battery.
For a fully charged backup battery, it can last for at least one week. However, it is not
necessary to fully charge the backup battery for the terminal to work.
Monitor voltage level (see 4.1.5 Power
)
¾ Initial Charging
The main battery must be fully charged before using the terminal for the first time. Because
the internal backup battery is constantly charged from the main battery, the initial charging
requires installing the battery pack to the terminal and then seating the terminal in the cradle
for charging. This will have main/backup batteries charged at the same time.
Note: For initial charging, we recommend that you install the main battery to the terminal
and seat the terminal in the cradle to charge the main/backup batteries at the same
time. It requires approximately 4 hours fully charging the main battery.
8 Industrial CPT-8500 Reference Manual
¾ Caution of Low Battery Charge
The battery pack is the only power source for the terminal to work. It also charges the
backup battery on the main board so that the data stored in SRAM can be retained properly.
Therefore, when the main battery charge goes low, replace the battery pack with a charged
one or charge it as soon as possible. Always save data before it is too late.
Warning! Data loss may occur with SRAM during low battery condition. Always
save data before running out of power or keep a fresh battery for
replacement.
1.3.2 CPU
A 32-bit low power CMOS CPU is utilized.
1.3.3 Memory & Calendar
The CPT-8500 is a real-time data collection model, that is, the collected data will be sent
back to a host computer immediately during normal operation.
An optional memory card upgrades memory to 4 or 8 megabytes. With upgradeable
memory, the terminal can further accommodate one or more application programs.
Note: When in use, the memory card will override the internal SRAM.
Program Memory
9 2 megabytes flash memory for core, OS, application programs, fonts, etc.
Data Memory
9 2 megabytes SRAM with contents backup by a 7 mAh rechargeable Lithium button cell.
Calendar
9 A calendar chip is equipped for accurate time/date logging.
9 Non-stop operation is also provided through the same Li button cell for SRAM contents backup.
Chapter 1 Introducing CPT-8500 9
¾ Caution of Data Loss
When the main battery is removed or drained, the backup battery on the main board is to
retain the contents of SRAM and maintain the running of the calendar for at least one week,
on condition that the backup battery has already been fully charged.
If the terminal is to be put away for a couple of days, you should be aware that data loss
occurs when both the main and backup batteries discharge completely. Therefore, it is
necessary to save data in a host computer before putting away the terminal.
Note: Being fully charged, the backup battery can last at least 1 week.
1.3.4 Keyboard
The terminal is equipped with a keypad of either 24 keys or 44 keys, which has
programmable LED backlight, for system setup, user entry and so on.
Silicon rubber has been chosen for their durability and prompt feedback. The key click can
be configured through the System Menu.
Note: Functionality of keys is application-dependent.
¾ Screen Icons
The following icons appear on the screen when a certain mode is activated, that is, holding
down the specific key is unnecessary. Simply press another key or red-coded function key
([F1] ~ [F12]) to produce a result.
24-key
A / a:
:
44-key
:
:
:
Press [Alpha] to enter the alphabetic mode, capital or small letters.
Press [FN] to enter the function mode (user definable).
Press [Shift] to enter the special function mode (user definable).
Press [RED] to enter the function mode (user definable).
Press [Alt] to enter the special function mode (user definable).
10 Industrial CPT-8500 Reference Manual
24-key layout
The layout of the 24-key keypad is similar to that of a telephone, which consists of an
alphanumeric keypad, numbers and assorted characters.
This keypad is set to numeric mode by default. For alpha mode, simply press [ALPHA] to
toggle between alpha and numeric modes.
Figure 5: 24-key layout
Chapter 1 Introducing CPT-8500 11
44-key layout
The layout of the 44-key keypad includes numeric, alphabetic, assorted characters, function
and modifier keys.
Figure 6: 44-key layout
For the 44-key keypad, these keys can be categorized into the following groups by color:
Blue Area:
9 Two [Enter] keys: user-friendly and convenient for either right-handed or left-handed operator to
perform general function of a [Enter] key.
9 It can be used together with [RED] modifier key: [Enter] + [RED] = alternately turn ON/OFF the
backlight of LCD and keyboard.
12 Industrial CPT-8500 Reference Manual
Black Area:
9 Power key
9 Numeric keys
9 Modifier keys: [Shift] or [Alt] that modifies its next key. The functionality depends on software
9 Navigation keys for moving the cursor up, down, left, right.
9 Alphabetic keys
9 Others like punctuation keys for comma & semi-colon, dollar & colon.
Red Area:
9 [RED] modifier key: the solid red key next to the Power key
9 [RED] followed by one red-coded key: The [RED] modifier key modifies (activates) the second key.
Its functionality is determined by the red-coded key, which is specified by red letters under the
navigation keys or on top of alpha keys and some punctuation keys.
1.3.5 LCD
The terminal comes with a 3” FSTN graphic LCD, 160 by 160 pixels resolutions, which can
be configured to display text or graphics, such as specific font and company logo, to meet
varying application needs.
English Font:
Small fonts (6×8 pixels)
Large fonts (8×16 pixels)
Chinese Font:
(16×16 pixels) 8 by 4 lines
Other language fonts, company logo…
Programmable
21 by 8 lines
16 by 4 lines
Chapter 1 Introducing CPT-8500 13
¾ Backlight Setting
The LED backlight of screen and keyboard helps ease reading under dim environments. It
can be alternately toggled ON and OFF by simultaneously pressing the following keys:
24-key:
44-key: [Enter] + [RED]
¾ Touch Screen & Signature Capture
This LCD is also a touch screen, which enables the use of a stylus for handwriting. It also
features signature capture that can save signature as confirmation of receipt when delivering
goods to door.
The screen can be calibrated by tool provided in the System Menu.
Warning! DO NOT use any pointed or sharp objects to move against the surface of
1.3.6 Status LED
The dual-color LED on top of the [Scan] button is to provide information on status of
scanning. It is programmable for diagnostics and application dependant.
Red LED - Error
Green LED - Good Read
[Enter] + [FN]
the screen.
1.3.7 Buzzer
The buzzer, a low power transducer type, can be programmed for status feedback. Its pitch
and duration are software programmable.
1.3.8 Vibrator
Like a modern mobile phone, the terminal is integrated with a vibrator. It is software
programmable and especially useful when working in a noisy environment.
14 Industrial CPT-8500 Reference Manual
1.3.9 Readers
A wide variety of readers is available for delivering flexibility to meet different
requirements.
Note: All specifications are subject to change without prior notice.
Depth of field: 5 ~ 95 cm, depends on barcode resolution
Scan angle: 42° nominal
Scan rate: 36 ± 3 scans/sec
Minimum print contrast: 20% absolute dark/light reflectance at 670 nm
2D Scanner
???
RFID Reader
13.56 MHz, Philips Mifare: From contact to 6 cm
???
¾ Dual Mode Support
The terminal allows one integrated scan engine, plus the RFID reader.
Chapter 1 Introducing CPT-8500 15
1.3.10 Wireless Support
The CPT-8500 terminal supports state-of-the-art wireless technologies so that it is able to
send/receive data in real time in an efficient way.
WPAN: IrDA, Standard infrared (IR) technology for data exchange, embedded
WPAN: Bluetooth technology for cable replacement & data exchange, embedded
WLAN: IEEE 80.211b for wireless networking, optional module
WWAN: GSM/GPRS for short message service, optional module
Generally, the coverage of each technology can be viewed as follows.
Figure 7: Coverage of wireless technologies
16 Industrial CPT-8500 Reference Manual
Standard IrDA Port
The terminal has an integrated IrDA port at the bottom, which can directly establish
connection with an IrDA device for printing or data exchange. Simply have the IrDA port of
the terminal toward the IrDA port of the target device.
IrDA specifications define communications (transmit/receive data) between two IrDA
enabled devices within a very short range, line-of-sight.
IrDA Specification
Infra red:
Optical
Data rate:
Coverage:
Connected devices:
Standard:
Up to 115200 bps
From contact to at least 30 cm, line-of-sight
Peer-to-Peer
Version 1.0
Note: All specifications are subject to change without prior notice.
Chapter 1 Introducing CPT-8500 17
Bluetooth Class 2
With built-in Bluetooth technology, the terminal can directly communicate with any
Bluetooth enabled device, not necessarily line-of-sight.
Bluetooth is an industrial standard for Wireless Personal Area Networking (WPAN),
which enables wireless communications within a short range.
Serial Port Profile (SPP) is for ad-hoc networking, without going through any access
point.
Personal Area Networking Profile (PAN) makes use of Bluetooth Network
Encapsulation Protocol (BNEP) for IP networking over Bluetooth. Access points
required.
Dial-Up Networking Profile (DUN) makes use of a Bluetooth modem or mobile phone
as a wireless modem.
Bluetooth Specification
Frequency Range:
2.4 ~ 2.5 GHz
Modulation:
Profiles:
Maximum Output Power:
Data rate:
Coverage:
Connected devices:
Standard:
FHSS with GFSK
SPP, PAN, DUN
10 mW
721 kbps
50 meters line-of-sight
SPP mode - either Master or Slave
Server-to-Client (access point required)
Version 1.2
Note: All specifications are subject to change without prior notice.
18 Industrial CPT-8500 Reference Manual
IEEE 802.11b
When the 802.11b module is installed, the terminal can easily connect to legacy networks
through access points (APs). Roaming among different networks is possible.
IEEE 802.11b is an industrial standard for Wireless Local Area Networking (WLAN),
which enables wireless communications over a long distance.
The speed of connection between two wireless devices will vary with range and signal
quality. To maintain a reliable connection, the 802.11b system automatically fallback
from 11 Mbps to 5.5, 2 or 1 Mbps as range increases or signal quality decreases.
An 802.11b network can operate in the following two modes:
Infrastructure mode - Wireless devices can communicate with each other or can
Ad-hoc mode - Wireless devices or stations can communicate directly to each
802.11b Specification
Card type:
communicate with wired networks through APs.
other, without the use of APs.
CF Type I
Frequency Range:
Modulation:
Protocols:
Maximum Output Power:
Data rate:
Coverage:
Connected devices:
Standard:
2.4 ~ 2.5 GHz
DSSS with DBPSK (1 Mbps), DQPSK (2 Mbps), CCK
IP/TCP/UDP
100 mW
11, 5.5, 2, 1 Mbps auto-fallback
250 meters line-of-sight
Peer-to-Peer (no access point)
Server-to-Client (access point required)
IEEE 802.11b, interoperable with Wi-Fi devices
Note: All specifications are subject to change without prior notice.
Chapter 1 Introducing CPT-8500 19
GSM/GPRS
When the GSM/GPRS module is installed, the terminal is capable of data communications
over free air, on the road.
GSM and GPRS are industrial standards for Wireless Wide Area Networking
(WWAN), which enables wireless communications over free air.
“GSM” is an abbreviation of Global System for Mobile Communications.
“GPRS” is an abbreviation of General Packet Radio Service.
GPRS, a packet-switched technology based on GSM (circuit-switched), allowing
information to be transmitted or received more quickly, immediately and efficiently
across the mobile network. GPRS Class B mobile devices can be attached to both GSM
and GPRS services, using one service at a time.
GSM/GPRS Specification
CF Type I
EGSM 900, DCS 1800 and PCS 1900 (MHz)
8 ~ 12 kbps Send; 32 ~ 40 kbps Receive
Class B
This spec. may
differ due to
the change of
supplier.
Card type:
Tri band data radio:
Data rate:
GPRS Class:
Multi-slot Class:
Standard:
Class 8 (4 Rx/ 1 Tx/ 5 Sum)
GSM & GPRS
Note: All specifications are subject to change without prior notice.
20 Industrial CPT-8500 Reference Manual
1.3.11 Resistance
¾ Shock
The terminal is designed for harsh industrial environments, and is proved to survive drop
test by the following criteria:
Surface type:
Distance to surface:
Drop times:
Concrete
2 meters
multiple
¾ Splash & Dust
The Ingress Protection (IP) rating is often used to indicate the protection afforded by
enclosures of an electronic device, and an IP number specifies the protection level. The first
number (0~6) refers to the protection against solid objects and the second (0~8) against
liquids. The higher the number is, the better the protection afforded.
For industrial environments, it can be very damp and dusty. Thus, the terminal is sealed
against moisture and dust to industry standard IP64.
6 =
4 =
Totally protected against dust
Protection against water sprayed from all directions. That is, limited ingress
is permitted.
1.3.12 Terminal Emulation
The terminal supports the following terminal emulation to access any backend database.
VT 100/200
IBM 5250
1.3.13 Programming Support
For easy development of applications, the terminal ships with development tool package. It
includes a Windows-based application generator (AG) and relevant utilities.
For development of complex custom applications, proprietary BASIC or C complier is
available through licensing agreement, as well as libraries.
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