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DOCUMENTATION TECHNIQUE
PROGUARD Grade III
Technical manual (for internal use only)
Writer : Luc Lengelée
BA Secure Storage
Date : April 2011
N°0001-B
ECB-S certified to EN 1143-1
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Summary
1 - PRESENTATION ................................................................................................................................... 3
2 - TESTS AND CERTIFICATIONS. .............................................................................................................. 4
3 - CHARACTERISTICS............................................................................................................................... 5
3.1 Dimensions .................................................................................................................................... 5
3.2 Bolts and boltwork. ....................................................................................................................... 5
3.3 Locking options. ............................................................................................................................. 6
4 - FIXING PROCEDURE ........................................................................................................................ 7
5 - TECHNICAL PLATTFORM. ................................................................................................................ 8
6 - REPLACEMENT OF THE HANDLE. .................................................................................................... 9
7 - REPLACEMENT OF THE MAUER LOCKS PRESIDENT A & VARIATOR. ............................................ 10
8 - REPLACEMENT OF THE TITAN ELECTRONIC LOCK. ....................................................................... 12
9 - REPLACEMENT OF THE WITTKOPP COMBISTAR ELECTRONIC LOCK 7250. .................................. 13
10 – REPLACEMENT OF THE S&G 6642 DIAL COMBINATION LOCK. ................................................. 14
10 - COMMISSIONING ....................................................................................................................... 16
10-1 commissioning of Proguard Grade III with key lock only. ..................................................... 16
10-2 Commissioning of Proguard Grade III with S&G Titan electronic lock. ................................. 17
10-3 Commissioning of Proguard Grade III with Mauer key lock and S&G Titan electronic lock. 18
10 - 4 Commissioning of Proguard Grade III with Combistar 7250. .............................................. 19
10 - 5 Commissioning of Proguard Grade III with Mauer key locks and Combistar 7250. ........... 20
10-5 commissioning of Proguard Grade III with key lock + dial combination lock S&G 6642. ......... 21
11 - INSTALLATION OF SHELVES. ....................................................................................................... 22
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Page3
1 - PRESENTATION
- The Proguard range.
- The Proguard range is available in 8 models (60, 110, 150, 200, 350, 450)
ranging from 60 litres to 450 litres.
- The models are designed for protection against burglary and fire and are certified to :
EN 1143-1 European test against burglary attack.
EN 1047-1 European test for one hour resistance against fire including drop test.
- Safe body.
- The body of the safe is prepared with a hole for base fixing with a M12 dyna bolt.
- The bolt cups are fully integrated and anchored into the safe body armor.
- Safe door.
- The door of the safe is fully demountable and can be opened up to 180° to allow
a full clear passage.
- The door includes a lock case which is fixed by BTR screws which provide access to the
locks and boltwork.
- locks and boltwork.
- The door is equipped with a traditional three way moving bolwork mechanism which actions
3 à 6 lateral bolts according to the different models; in addition there is a moving upper bolt
and a moving lower bolt.
- The door can be equipped with one or two EN 1300 certified locks.
- Key lock Mauer Variator + mechanical combination S&G 6642.
- Key lock Mauer President A + mechanical combination S&G 6642.
- Key lock President A + electronic combination S&G TITAN.
- Key lock President A + electronic combination Wittcopp CombiStar 7250.
- Key lock Mauer Variator + electronic combination Wittcopp CombiStar 7250.
- Interior fittings.
Available fittings:
- Adjustable shelves.
- Adjustable reinforced shelves.
- Pull-out shelves.
- Drawers.
- Lockable cupboard.
- Frame for suspended files.
- Shelves for stocking.
- Data media insert.
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Page4
2 - TESTS AND CERTIFICATIONS.
Description of tests EN 1143-1 - European burglary attack resistant test.
IMPORTANT:
- Any modification or addition of
equipment not specified or
conceived for this range of
safes, can have the following
consequences :
- Loss of certification approval.
- Los in assurance cover by the
insurance company.
- Any drilling of the body or the
door of the safe for attempting
to open the safe in a locked
position, will have the
immediate consequence of loss
of the certification approval.
EUROPEAN
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Page5
3 - CHARACTERISTICS
3.1 Dimensions
External (mm)
Internal (mm)
Model
Height
Width
Depth
Height
Width
Depth
Weight
(kg)
Volume
(ltr)
110
690
600
561 600
510
396
315
121
150
875
600
561 785
510
396
377
159
200
1150
600
561
1060
510
396
486
214
300
1600
600
561
1510
510
396
655
305
350
1600
675
585
1510
585
420
703
371
450
1850
675
615
1760
585
450
813
463
3.2 Bolts and boltwork.
Model
Bolts
Front Back
Top
Bottom
Hinges
Numbers
Relocking
Device
PG 110
4 0
1 1 2
1 Active & 4
Passive
PG 150
4 0
1 1 2
1 Active & 4
Passive
PG 200
5 0
1 1 2
1 Active & 4
Passive
PG 300
6 0
1 1 2
1 Active & 4
Passive
PG 350
6 0
1 1 2
1 Active & 4
Passive
PG 450
7 0
1 1 2
1 Active & 4
Passive
Model 110
Model 150
Model 200
Model 300
Model 350
Model 450
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Page6
3.3 Locking options.
Model
Kaba
Mauer
President
Grade A
Kaba
Mauer
Variator
Grade A
S&G
6642
Grade
B
Wittkopp
CombiStar
7250
Grade
B Vds
Titan
Grade
B
ECB-S
A2p
S&G
6642
+
S&G
6642
Titan
+
Titan
Wittkopp
CombiStar
7250
+
Wittkopp
CombiStar
7250
PG 60 X X X X X NO
NO
NO
PG 110 X X X X X NO
NO
NO
PG 150 X X X X X NO
NO
NO
PG 200 X X X X X NO
NO
NO
PG 350 X X X X X NO
NO
NO
PG 450 X X X X X NO
NO
NO
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Page7
4 - FIXING PROCEDURE
INSTALLATION:
Please ensure that the safe is correctly positioned and it is level and flush ; this will avoid any “run” of
the door and will ensure a correct functioning and longevity of the door opening parts.
1- Position the safe in its definitive place.
2- Ensure that the safe is level by using a spirit level. (uses
wedges if required)
3- Open the door and check that there is no run (i.e. that
the door is flush)
If there is any run please review the wedging.
BASE FIXING:
- All Proguard Grade III models are prepared for base fixing.
- A M12 dynabolt is included with the product.
5 –
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Page8
5 - TECHNICAL PLATTFORM.
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6 - REPLACEMENT OF THE HANDLE.
1 – Remove the four retaining screws.
2 – Throw the bolts and lock the lock in
order to block the handle mechanism.
3 – Remove the nut that hold the cam on the
square spindle of the handle, then remove
the cam.
4 – Pull the handle towards the outside of
the door in order to extract the handle.
Note: To replace the handle, follow the above steeps in reverse order.
Cam
Nut
Screws
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7 - REPLACEMENT OF THE MAUER LOCKS PRESIDENT A & VARIATOR.
1 – Remove the four retaining screws of the
back plate cover.
2 – Remove the 4 M5 screws which hold the
Manganese plate.
3 – Remove the four screws which hold the
Mauer 70076 Variator.
4 – * Secure the nylon cord with a plastic
strip, and then remove the four screws which
hold the lock and then the lock.
Screws
Screws
Plastic strip
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Page11
5 – Remove the two screws which hold the
blocking part on the lock bolt, then take the
blocking part apart.
Note: To replace the lock, follow the above steeps in reverse order.
Screws
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Page12
8 - REPLACEMENT OF THE TITAN ELECTRONIC LOCK.
1 – Remove the four retaining screws of the
back plate cover.
2 – Remove the silver screw cover.
3 – Unscrew the screw + screw from the
keypad.
4 – Pull the terminal to clear.
5 – Unplug the cable connecting the input unit
to the inner security unit.
6 – *Secure the nylon cord as it is mentioned
above for the Mauer key locks.
6 – Remove the 4 M5 screws which hold the
Manganese plate.
7 – Remove the four screws which hold the
Titan security unit.
8 – Remove the lock from the door then
remove the blocking part as it is mentioned
above for the Mauer key locks.
Note: To replace the lock, follow the above steeps in reverse order.
Screws
Screws
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Page13
9 - REPLACEMENT OF THE WITTKOPP COMBISTAR ELECTRONIC LOCK 7250.
1 – Remove the four retaining screws of the back
plate cover.
2 – *Secure the nylon cord as it is mentioned
above for the Mauer key locks.
3– Remove the 4 M5 screws which hold the
Manganese plate.
4 – Remove the four screws which hold the
Wittcopp security unit.
5 – Unplug the cable then remove the security
unit.
6 - Remove the blocking part as it is mentioned
above for the Mauer key locks.
Note: To replace the handle, follow the above steeps in reverse order.
Screws
Plug
Screws
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Page14
10 – REPLACEMENT OF THE S&G 6642 DIAL COMBINATION LOCK.
1 – Remove the four retaining screws of the back
plate cover.
2 – *Secure the nylon cord as it is mentioned
above for the Mauer key locks.
3– Remove the 4 screws M5 which hold the
Manganese plate.
4 – Remove the Screws which hold the lock
cover.
5 – Extract the spline key from the cam.
Screws
Screws
Lock cover
Screws
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Page15
6 – Before removing the spindle from the lock,
fix the spine key position ( VD).
7 – Remove the spindle by turning counter
clockwise.
8 – *Secure the nylon cord as it is mentioned
above for the Mauer key locks.
3– Remove the 4 screws M6 which hold the lock
then remove the lock from the door.
Note: To replace the handle, follow the above steeps in reverse order.
VD
Screws
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Page16
10 - COMMISSIONING
10-1 commissioning of Proguard Grade III with key lock only.
OPENING:
1 – Swing the escutcheon to reveal the key hole.
2 – Introduce the key vertically into the key hole.
(hole in key hole to the top)
3 – Fully turn the key clockwise.
NOTE : The key is held in position when the key is in unlock position.
4 – Turn the handle fully clockwise
5 – Pull the door, the safe is now open.
CLOSING:
1 – Push the door.
2 – Turn the handle fully anti clockwise.
3 – Fully turn the key anti clockwise, then remove the key from the lock.
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Page17
10-2 Commissioning of Proguard Grade III with S&G Titan electronic lock.
BATERY INSTALLATION:
1 – Pull towards you the small blue tab.
2 – Turn the black housing anti clockwise.
3 – Connect the battery, then place it in the battery holder and push the black housing back into
place, then turn to the right until it locks in situ.
OPENING:
1 – Enter the ex factory master code “123456#”.
2 – Turn the black housing fully clockwise.
3 – Turn the handle fully clockwise.
NOTE: For the modification of the factory code, please consult the user manual supplied with this
product.
CLOSING:
1 – Close the door.
2 – Turn the handle anti clockwise.
3 – Turn the black housing anti clockwise.
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Page18
10-3 Commissioning of Proguard Grade III with Mauer key lock and S&G Titan electronic
lock.
BATTERY INSTALLATION (see page 18)
FIRSTLY OPENING OF THE TITAN ELECTRONIC LOCK:
1 – Enter the ex factory master code “123456#”.
2 – Turn the black housing to the right until it comes to a complete stop.
SECONDLY OPENING OF THE MAUER KEY LOCK:
1 – Swing the escutcheon to reveal the key hole.
2 – Introduce the key vertically into the key hole. (hole in key hole to the top)
3 – Turn the key clockwise until it comes to a stop.
NOTE: The key is held prisoner during the opening upper lock; the rotation is approximately from
12h00 – 16h00
4 – Turn the handle fully to the right up to the limit.
5 – Pull the door the safe is open.
NOTE: For the modification of the factory code, please consult the user manual supplied with this
product.
CLOSING:
1 – Push close the door.
2 – Turn the handle fully to the left up to the limite.
3 – Turn the key to the left up to the vertical limit then remove it from the lock.
4 – Turn the black housing to the left as far as it will go.
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Page19
10 - 4 Commissioning of Proguard Grade III with Combistar 7250.
BATTERY INSTALLATION:
1 – Open the keypad.
2 – Connect the battery, then place it in the battery holder.
3 – Close the key pad.
OPENING:
1 – Enter the factory master code “123456” and “123456”.
2 – Turn the keypad clockwise.
3 – Turn the handle fully clockwise.
NOTE: For the modification of the factory code, please consult the user manual supplied with this
product.
CLOSING :
1 – Close the door.
2 – Turn the handle anti clockwise.
3 – Turn the keypad anticlockwise.
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Page20
10 - 5 Commissioning of Proguard Grade III with Mauer key locks and Combistar 7250.
BATTERY INSTALLATION (se page 20)
FIRSLY OPENING OF THE COMBISTAR ELECTRONIC LOCK;
1 – Enter the factory master code “123456” and “123456”.
2 – Turn the keypad clockwise.
SECONDLY OPENING OF THE MAUER KEY LOCK:
1 – Swing the escutcheon to reveal the key hole.
2 – Introduce the key vertically into the key hole. (hole in key hole to the top)
3 – Turn the key clockwise until it comes to a stop.
Note : The key is held prisoner during the opening upper lock; the rotation is approximately
from 12h00 – 16h00
4 – Turn the handle fully to the right up to the limit.
5 – Pull the door the safe is open.
NOTE: For the modification of the factory code, please consult the user manual supplied with this
product.
CLOSING:
1 – Push close the door.
2 – Turn the handle fully to the left up to the limite.
3 – Turn the key to the left up to the vertical limit then remove it from the lock.
4 – Turn the keypad clockwise.
Page 21
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Page21
10-5 commissioning of Proguard Grade III with key lock + dial combination
lock S&G 6642.
Firstly To Open the safe with the factory code number: (Refer to Figure A)
Step 1: Turn dial left, aligning first number “10” with the opening index
the fourth time it comes to the index.
Step 2: Turn dial right, aligning second number “20” with the opening
Index the third time it comes to the index.
Step 3: Turn dial left, aligning third number “30” with the opening index
the second time it comes to the index.
Step 4: Turn dial right until dial comes to a complete stop.
Step 5: To relock and secure the combination lock, turn the dial to
the left at least four revolutions.
Important:
Turn dial slowly and evenly. Do not turn back to regain alignment if you rotate past number. If an
error is made, re-dial entire combination. Do not count turns. Count how many times each number is
aligned with the opening index (at the 12 o’clock position). Always view the dial and ring straight on,
not at an angle.
Secondly to open the key lock then the door:
1 – Swing the escutcheon to reveal the key hole.
2 – Introduce the key vertically into the key hole. (Hole in key hole to the top)
3 – Turn the key clockwise until it comes to a stop.
4 – Turn the handle fully to the right up to the limit.
5 – Pull the door the safe is open.
Page 22
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Page22
11 - INSTALLATION OF SHELVES.
1 – Position the support to the right side
according to the height desired.
2 – Insert the shelf fixing clip (2 on the right
side support, and 2 on the left side.
3 – Position the shelf first of all on one side
and the second on the other..
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